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SpaceX CEO Elon Musk says Starlink launch will reuse Falcon Heavy’s fairing

SpaceX CEO Elon Musk revealed that the company successfully recovered both Falcon Heavy fairing halves intact and plans to reuse them later this year. (SpaceX/Elon Musk)

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SpaceX CEO Elon Musk has revealed that the company successfully recovered both Falcon Heavy Flight 2 fairing halves intact and plans to reuse them this year on an operational Starlink launch.

This will be SpaceX’s first attempt to reuse Falcon payload fairings, a capability that could ultimately save up to 10% – around $6M – and countless production time per launch. Intriguingly, the Falcon Heavy fairing halves were recovered without the use of dedicated recovery vessel Mr. Steven – the vessel has been out of commission for months after an accident ripped off two of its four arms. Instead, the fairing halves parasailed to a soft ocean landing where SpaceX recovery experts aboard GO Searcher and GO Navigator carefully extracted both halves from the surface of the Atlantic. In order to reuse the fairing halves, SpaceX will need to somehow solve – if they haven’t already – the challenge of cleaning contaminated fairings.

How To Clean Your Fairing

The challenge of reusing payload fairings that have been some combination of immersed and thoroughly coated with salt water is by no means an easy one, evidenced primarily by the fact that no company or space agency has yet to try. As a temporary part of a rocket’s uppermost stage, every kilogram of weight present on the fairing can have an almost equally deleterious effect on that same rocket’s ability to place payloads in orbit. This is why the added complexity of additional deployable fairing mechanisms is universally accepted – by jettisoning fairings as soon as possible, rockets are able to carry significantly more payload to a given orbit.

This means that adding even more weight and complexity to fairings – optimized to be extraordinarily light for their often massive sizes – is avoided with extreme prejudice. This is the problem SpaceX faces in its quest to reliably recover and reuse fairings – how does one take fragile objects landing in the middle of the ocean after traveling no less than two kilometers per second (~1.2 mi/s) at apogees upwards of 100 km (62 mi) and prevent them from being destroyed, all while keeping them as light as possible?

SpaceX’s solution was to attach GPS-guided parafoils to each fairing half, as well as cold gas thrusters that allow the halves to orient themselves and remain stable between separation and parafoil deployment. Part two of that solution was to quite literally catch those floating halves out of the air with a giant, speedy boat outfitted with an equally giant net held up by four arms. Despite 5+ catch attempts and many, many controlled drop tests, that vessel – Mr. Steven – has never managed to successfully catch a Falcon fairing half. In early 2019, SpaceX moved the ship from California to Florida due to a launch drought facing the company’s West Coast launch facilities. Less than two weeks after arriving in Florida, an unknown accident resulted in the vessel losing both its net and two of its four arms to the sea, and Mr. Steven has since remained inactive – aside from infrequent trips out and about – in Port Canaveral.

Mr. Steven returned to Port of San Pedro around on October 8th after a day spent at sea, apparently with a Falcon fairing half in tow. This is the second known time that a fairing has been in Mr. Steven's net. The fairing was eventually lifted off around noon the following day.
Iconic fairing recovery vessel Mr. Steven seen shortly after an October 2018 series of controlled fairing drop tests. The fairing was likely placed manually in the net. (Pauline Acalin)

Judging from CEO Elon Musk’s twofold declaration that SpaceX will now reuse its first Falcon fairings without any involvement from Mr. Steven, it’s safe to say that success will sadly bring about the end of the leased fairing recovery vessel’s utility to SpaceX. However, there is a chance that this is not the case.

The fact that SpaceX is choosing to reuse a partially waterlogged fairing for the first time on an internal Starlink internet satellite launch suggests that whatever the solution may be, it may not be compatible – or at least kosher – with current industry standards. All prior reusability milestones have been tested on commercial launches after some sort of private agreement with the customers involved, including the first Falcon 9 booster reuse and the first instances of the same booster being launched for the third time. This is likely not fair to SpaceX or its excellent customers, though. The simpler explanation is that testing unproven technologies and hardware solutions on internal launches fundamentally minimizes the risk conveyed to paying customers that likely can’t afford to lose their spacecraft.

Workers process Falcon 9 B1046 after the booster’s third flawless launch and landing in seven months. (Pauline Acalin)
Mr. Steven was captured performing tests with a duo of fairings and nets at its Port of LA berth, January 22nd. (Pauline Acalin)
Double the fairings, double the fun! (Pauline Acalin)

There remains one additional explanation: SpaceX’s solution for reusing waterlogged fairings is, in fact, too immature or is an unacceptable risk of contamination for customers relative to industry standards of design. Instead, SpaceX may have chosen to build some sort of contamination resistance into the clean-slate design of its Starlink satellites, something that would be impractical to expect of customers who have spacecraft that are either already designed or built. Redesigning – let alone rebuilding – complex systems is an extremely costly endeavor. However, wide-reaching changes are far easier to implement when starting from a functionally blank page, exactly where SpaceX is with its first-generation Starlink satellites. As such, SpaceX may have decided to do just this after it realized that catching fairings could be far harder than expected and would thus remain a major bottleneck for Starlink launches if left unsolved.

Finally, it’s unclear if Musk is referring to the very first operational Starlink launch – scheduled as early as May 2019 – or an additional follow-on mission later this year. Refurbishing and reflying fairings for the first time in just one month would be an extremely impressive achievement but may also be an impractical schedule for pathfinder technology development. For now, this serves as a reminder that SpaceX’s first operational Starlink launch is scheduled one month from now.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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SpaceX unveils Starlink next-gen V5 kit: here’s what’s new

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Credit: Starlink

SpaceX’s Starlink has launched its latest residential hardware kit: the V5. Designed for reliable high-speed internet, the new terminal represents a significant leap forward in user equipment.

The new V5 Starlink kit features a dramatically smaller and lighter form factor, measuring approximately 384 mm x 306 mm x 34 mm and weighing just 1.1 kg, which is less than half the weight of the previous V4 model, which was 2.9 kg.

This compact design makes installation easier and more versatile, whether mounted on a roof, pole, or even integrated with a pipe adapter. An integrated LED light aids setup in low-light conditions.

Power efficiency sees major gains too. The V5 draws only 35-50W, reducing energy consumption and making it ideal for off-grid or solar-powered setups. Despite its smaller size, performance remains robust. Starlink claims peak speeds of 375+ Mbps, supported by a new Wi-Fi 6 Router Mini that covers up to 2,200 square feet and connects up to 235 devices simultaneously.

The kit maintains strong signal reliability in diverse environments, from urban rooftops to remote rural areas, as demonstrated in the promo footage released by SpaceX, showing seamless operation under cloudy skies.

These improvements expand suitable applications considerably. Households can enjoy lag-free 4K streaming, smooth video conferencing, online gaming, and smart home device management without interruption. The V5’s efficiency and portability also benefit RVs, small businesses, and temporary installations in disaster-recovery zones where quick deployment is critical. Its lightweight build lowers shipping costs and simplifies user handling compared to bulkier predecessors.

Starlink’s Broader Impact on Global Internet Connectivity

Since SpaceX began launching Starlink satellites in 2019, the constellation has grown rapidly. By mid-2026, over 10,400 satellites orbit Earth, with thousands more deployed annually. This massive low-Earth-orbit network delivers broadband to approximately 160 countries and territories, reaching millions of users who previously lacked reliable internet access.

Starlink plays a vital role in bridging the digital divide. It provides essential connectivity to remote communities, maritime vessels, airlines, and regions affected by natural disasters or infrastructure gaps. By combining advanced satellite technology with iterative hardware upgrades like the V5 kit, SpaceX continues to push the boundaries of global internet access, fostering education, economic opportunity, and emergency response capabilities worldwide.

As production ramps up, the V5 promises to make high-performance internet even more accessible to users everywhere.

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SpaceX comes with a slew of changes for Starship Flight 13

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Credit: SpaceX

SpaceX is gearing up for the 13th Starship integrated flight test, which is currently scheduled for Thursday, July 16, with the launch window opening up at 6:30 PM E.T. from Starbase in South Texas.

This mission, the second with the V3 Starship and Super Heavy vehicles, builds directly on the foundation of Flight 12 while introducing ambitious new objectives, including the debut deployment of next-generation Starlink V3 satellites.

The rapid iteration between flights underscores SpaceX’s “fail fast, learn faster” philosophy, with engineers addressing specific anomalies from the previous test to push reusability and payload capabilities further.

Flight 12 occurred earlier in 2026 and encountered notable challenges that became catalysts for Flight 13’s improvements. Issues included booster course deviations during the flip maneuver after stage separation, reusability problems with Super Heavy’s Raptor engine relights for the boostback burn, and an engine-out event on the Starship upper stage during its propulsion phase.

These hiccups, while they did not prevent overall mission success, highlighted areas needing refinement for more consistent performance and higher safety margins in future operational flights.

Elon Musk called it Epic: The full story of SpaceX’s Starship Flight 12

In response, SpaceX implemented a comprehensive suite of both hardware and software upgrades.

For the booster, engineers developed a more robust stage separation flip sequence to maintain stable orientation and prevent off-course rotation. Hardware modifications have enhanced Raptor re-light reliability during the boostback burn, complemented by updated engine alarms and abort logic tailored for multi-engine operations. On the Starship side, propulsion system changes directly tackle the Flight 12 engine-out scenario, improving redundancy and operational resilience.

Another major focus of SpaceX for Flight 13 was the advancements in the heat shield. New tile designs and attachment mechanisms, including tests of aft flaps and skirts, aim to boost durability.

Load-sensing tiles will measure real-time stresses during atmospheric entry, while white-painted tiles simulate missing ones as imaging targets. Six of the 20 Starlink V3 satellites carried aboard will feature specialized cameras to scan and transmit heat shield imagery back to ground teams, providing critical data for future return-to-launch-site attempts.

The mission profile also includes a higher dynamic pressure ascent to stress-test the thermal protection system and increase payload potential, alongside a planned in-space Raptor engine relight demonstration.

The V3 Starlink satellites themselves mark a leap forward, equipped with laser links, deployable solar arrays, and improved antennas to expand network capacity and speeds.

The company wrote:

“For the first time, Starship will carry V3 Starlink satellites to space, which aim to greatly expand the network’s capacity and user speeds. As part of this initial test, Starship is planned to deploy 20 satellites which will extend solar arrays and antennas and will attempt to connect with ground stations in South Africa and the larger Starlink constellation via high-capacity lasers. Six of the satellites have been modified with a suite of cameras to scan Starship’s heat shield and transmit imagery down to operators to continue testing methods of analyzing Starship’s heat shield readiness for return to launch site on future missions. Several tiles on Starship have been painted white to simulate missing tiles and serve as imaging targets in the test.”

This dual-purpose flight tests both vehicle reliability and satellite tech in one integrated operation.

These iterative changes, catalyzed by Flight 12’s data, position Starship closer to rapid reusability goals essential for ambitious programs like Artemis lunar missions and global Starlink coverage.

As SpaceX continues its aggressive test cadence, Flight 13 exemplifies how targeted engineering responses to real-flight anomalies accelerate progress toward fully operational, high-cadence launches. Success here could mark another milestone in the Starship program for SpaceX.

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SpaceX reveals Starship Flight 13 launch date

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SpaceX Starship V3 flight 12
SpaceX Starship V3 flight 12 (Credit: SpaceX)

SpaceX is preparing for the 13th integrated flight test of its Starship system, with a targeted launch as early as Thursday, July 16. The 90-minute launch window opens at 5:45 p.m. CT from Starbase in South Texas.

This comes roughly seven weeks after Flight 12 on May 22, underscoring the company’s accelerating pace in its rapid development campaign. The mission will use the latest Starship and Super Heavy V3 vehicles equipped with Raptor 3 engines. Booster 20 will attempt a controlled boostback burn, followed by a splashdown in the Gulf of Mexico, while Ship 40 will follow a suborbital trajectory.

Key objectives for Flight 13 will include demonstrating reliable stage separation, engine performance under various conditions, and controlled reentry.

A major milestone for Flight 13 is the first deployment of 20 next-generation Starlink V3 satellites. These satellites feature advanced laser links for inter-satellite communication, deployable solar arrays, and onboard cameras, six of which will capture imagery of Starship’s heat shield during flight.

Several heat shield tiles on Ship 40 will be painted white to serve as imaging targets, while additional experiments test upgraded tiles on aft flaps, modified attachments on the aft skirt, and load-sensing tiles to measure stresses. The upper stage will also attempt a single Raptor engine relight in space before a targeted splashdown in the Indian Ocean.

These tests build directly on lessons from Flight 12, which introduced the V3 configuration but encountered issues including a booster flip anomaly during boostback and an engine-out event on the ship. Hardware and software modifications on Booster 20 and Ship 40 aim to improve engine relight reliability, startup sequencing, and overall robustness.

The short interval between Flights 12 and 13 highlights SpaceX’s iterative approach. Elon Musk has repeatedly emphasized that Starship launches will become “incredibly common” in the coming years.

The company envisions scaling to rates as high as one launch per hour within 4-5 years, potentially enabling thousands of flights annually. Such cadence is essential for Starship’s goals: establishing orbital refueling for lunar and Mars missions, deploying massive satellite constellations, and making life multiplanetary.

With each flight, Starship edges closer to full reusability and operational maturity. Success on July 16 would mark another step toward routine access to space and the ambitious vision of humanity becoming a spacefaring civilization.

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