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SpaceX CEO Elon Musk says Starlink launch will reuse Falcon Heavy’s fairing

SpaceX CEO Elon Musk revealed that the company successfully recovered both Falcon Heavy fairing halves intact and plans to reuse them later this year. (SpaceX/Elon Musk)

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SpaceX CEO Elon Musk has revealed that the company successfully recovered both Falcon Heavy Flight 2 fairing halves intact and plans to reuse them this year on an operational Starlink launch.

This will be SpaceX’s first attempt to reuse Falcon payload fairings, a capability that could ultimately save up to 10% – around $6M – and countless production time per launch. Intriguingly, the Falcon Heavy fairing halves were recovered without the use of dedicated recovery vessel Mr. Steven – the vessel has been out of commission for months after an accident ripped off two of its four arms. Instead, the fairing halves parasailed to a soft ocean landing where SpaceX recovery experts aboard GO Searcher and GO Navigator carefully extracted both halves from the surface of the Atlantic. In order to reuse the fairing halves, SpaceX will need to somehow solve – if they haven’t already – the challenge of cleaning contaminated fairings.

How To Clean Your Fairing

The challenge of reusing payload fairings that have been some combination of immersed and thoroughly coated with salt water is by no means an easy one, evidenced primarily by the fact that no company or space agency has yet to try. As a temporary part of a rocket’s uppermost stage, every kilogram of weight present on the fairing can have an almost equally deleterious effect on that same rocket’s ability to place payloads in orbit. This is why the added complexity of additional deployable fairing mechanisms is universally accepted – by jettisoning fairings as soon as possible, rockets are able to carry significantly more payload to a given orbit.

This means that adding even more weight and complexity to fairings – optimized to be extraordinarily light for their often massive sizes – is avoided with extreme prejudice. This is the problem SpaceX faces in its quest to reliably recover and reuse fairings – how does one take fragile objects landing in the middle of the ocean after traveling no less than two kilometers per second (~1.2 mi/s) at apogees upwards of 100 km (62 mi) and prevent them from being destroyed, all while keeping them as light as possible?

SpaceX’s solution was to attach GPS-guided parafoils to each fairing half, as well as cold gas thrusters that allow the halves to orient themselves and remain stable between separation and parafoil deployment. Part two of that solution was to quite literally catch those floating halves out of the air with a giant, speedy boat outfitted with an equally giant net held up by four arms. Despite 5+ catch attempts and many, many controlled drop tests, that vessel – Mr. Steven – has never managed to successfully catch a Falcon fairing half. In early 2019, SpaceX moved the ship from California to Florida due to a launch drought facing the company’s West Coast launch facilities. Less than two weeks after arriving in Florida, an unknown accident resulted in the vessel losing both its net and two of its four arms to the sea, and Mr. Steven has since remained inactive – aside from infrequent trips out and about – in Port Canaveral.

Mr. Steven returned to Port of San Pedro around on October 8th after a day spent at sea, apparently with a Falcon fairing half in tow. This is the second known time that a fairing has been in Mr. Steven's net. The fairing was eventually lifted off around noon the following day.
Iconic fairing recovery vessel Mr. Steven seen shortly after an October 2018 series of controlled fairing drop tests. The fairing was likely placed manually in the net. (Pauline Acalin)

Judging from CEO Elon Musk’s twofold declaration that SpaceX will now reuse its first Falcon fairings without any involvement from Mr. Steven, it’s safe to say that success will sadly bring about the end of the leased fairing recovery vessel’s utility to SpaceX. However, there is a chance that this is not the case.

The fact that SpaceX is choosing to reuse a partially waterlogged fairing for the first time on an internal Starlink internet satellite launch suggests that whatever the solution may be, it may not be compatible – or at least kosher – with current industry standards. All prior reusability milestones have been tested on commercial launches after some sort of private agreement with the customers involved, including the first Falcon 9 booster reuse and the first instances of the same booster being launched for the third time. This is likely not fair to SpaceX or its excellent customers, though. The simpler explanation is that testing unproven technologies and hardware solutions on internal launches fundamentally minimizes the risk conveyed to paying customers that likely can’t afford to lose their spacecraft.

Workers process Falcon 9 B1046 after the booster’s third flawless launch and landing in seven months. (Pauline Acalin)
Mr. Steven was captured performing tests with a duo of fairings and nets at its Port of LA berth, January 22nd. (Pauline Acalin)
Double the fairings, double the fun! (Pauline Acalin)

There remains one additional explanation: SpaceX’s solution for reusing waterlogged fairings is, in fact, too immature or is an unacceptable risk of contamination for customers relative to industry standards of design. Instead, SpaceX may have chosen to build some sort of contamination resistance into the clean-slate design of its Starlink satellites, something that would be impractical to expect of customers who have spacecraft that are either already designed or built. Redesigning – let alone rebuilding – complex systems is an extremely costly endeavor. However, wide-reaching changes are far easier to implement when starting from a functionally blank page, exactly where SpaceX is with its first-generation Starlink satellites. As such, SpaceX may have decided to do just this after it realized that catching fairings could be far harder than expected and would thus remain a major bottleneck for Starlink launches if left unsolved.

Finally, it’s unclear if Musk is referring to the very first operational Starlink launch – scheduled as early as May 2019 – or an additional follow-on mission later this year. Refurbishing and reflying fairings for the first time in just one month would be an extremely impressive achievement but may also be an impractical schedule for pathfinder technology development. For now, this serves as a reminder that SpaceX’s first operational Starlink launch is scheduled one month from now.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Investor's Corner

SpaceX AI investment gamble will make it a big winner, firm says

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Credit: SpaceX

SpaceX’s massive investment in AI will make it a big winner, Argus Research said after the company’s successful earnings call last week.

The firm also upgraded shares to a Buy from Hold and set a $160 price target.

SpaceX (NASDAQ: SPCX) is currently recovering from its heavy AI infrastructure investments, as it spent nearly $16 billion in Q2 alone. The company did this primarily by monetizing high-demand GPU compute capacity at a much faster pace than traditional data center economics would suggest.

Company CFO Bret Johnsen said that SpaceX would be able to pay back anything on new deployments within a year.

There are plenty of ways the company can do this:

Leasing excess compute capacity through contracts

SpaceX has already built Colossus and Colossus II, largely for its own model training. However, much of that capacity is already rented out to third parties. It already has major deals with Anthropic, Google, and Reflection AI. These partnerships are adding billions per month to SpaceX’s spreadsheet.

SpaceX is charging Anthropic massive money for its compute

High utilization driven by industry-wide scarcity

The demand for advanced AI training and inference capacity continues to exceed what is available for use. SpaceX can fill new racks quickly after they come online, so the capital deployed converts into revenue with minimal idle time.

Additionally, management and outside observers have described the new compute capital as behaving more like a cost-of-goods-sold than traditional multi-year capex, especially because of this rapid monetization pattern.

Capacity has already scaled from ~0.4 GW a year to 1.4 GW annually by the end of Q2. There are targets of more than 2 GW by year-end.

High incremental margins on the rental business once capacity is online

GPU cloud providers often operate at strong gross margins. SpaceX can monetize capacity that was already partially built or can be added efficiently. This means that incremental EBITDA margins on the rental revenue are usually high. This accelerates cash recovery relative to the gross capital outlay.

Parallel monetization of its own AI software and applications

Beyond pure infrastructure rental, SpaceX also generates revenue from Grok through subscriptions and usage, from X through ads, data, and other related services, enterprise APIs, and the planned integration of the Cursor coding tools acquisition.

These application layers ride on the same compute infrastructure and provide additional high-margin streams that could offset build-out costs. AI-segment revenue overall rose sharply to about $2.6 billion in Q2, according to Motley Fool. This was driven primarily by the infrastructure contracts, but the software side is also partially responsible.

Efficient, large-scale deployment and vertical integration advantages

SpaceX has emphasized the rapid construction of power and cooling infrastructure and favorable cost-per-megawatt economics relative to industry benchmarks in some disclosures.

Combined with its ability to scale capacity aggressively and the fact that many contracts start generating revenue within months of capacity coming online, the effective payback compresses dramatically compared with more conventional multi-year data-center projects.

SpaceX’s dominant near-term recovery path will turn the AI clusters into a hyperscale-style compute rental business for other leading AI companies while still using a portion for internal models.

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Elon Musk

Another Tesla SpaceX merger prediction by ARK Invest has Elon Musk talking

Elon Musk again denies a Tesla China split as new SpaceX merger speculation resurfaces quickly.

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Elon Musk restated that Tesla has no plans to separate its China business from the rest of the company, responding to a new round of merger speculation from ARK Invest.

On the firm’s “Brainstorm” podcast, Cathie Wood’s team, including chief futurist Brett Winton and research director Nick Grous, argued a Tesla and SpaceX combination remains likely, with an announcement possible before the end of the year even if the deal itself would not close that quickly. Winton called Tesla’s Shanghai operations a “small ish wrinkle” for a merger rather than a real obstacle, since SpaceX’s national security work with the U.S. government sits uneasily next to Tesla’s manufacturing base in China.

Musk pushed back on the framing directly. “China is awesome. I strongly encourage people to visit,” he wrote on X. He also repeated language he first used in late July, when the Wall Street Journal reported that Tesla executives had been told to prepare for a possible spinoff, sale, or closure of the China business ahead of a SpaceX tie up. Musk called that report “absurdly fake news” at the time, adding that a separation had “never even come up in a discussion ever,” a line he echoed again this week.

The repeated denial has not settled the underlying question, because Shanghai’s role in Tesla’s business is exactly what makes a merger complicated. Gigafactory Shanghai still ships more than half of Tesla’s global deliveries and functions as the company’s main export hub for Europe and Asia. Teslarati previously reported on Musk’s initial denial, and the merger conversation itself has been building since SpaceX’s IPO gave it public shares to use as acquisition currency.

Wedbush’s Dan Ives has pegged the odds of a Tesla SpaceX merger at 80 to 90 percent by early 2027, and ARK’s prediction of a year end announcement adds another data point to that timeline, even as Musk keeps rejecting the specific mechanics reporters have described. Neither position rules out the other. Musk can deny a China spinoff was ever discussed while analysts still expect some form of combination to move forward, since ARK and Ives are both describing convergence at the corporate level, not necessarily the internal restructuring the Journal described in July.

For now, Tesla’s China business remains intact, and Musk’s comments this week make clear he has no interest in publicly walking that position back, no matter how often the merger question resurfaces.

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Elon Musk and SpaceX shrugs off the trading day Wall Street feared most

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Rendering of Elon Musk overlooking a Starship fleet (Credit: Grok)

SpaceX stock did the opposite of what most of Wall Street expected this week, when the day designed to be its most dangerous turned into a rally, and the rally kept going.

Thursday marked the first major lockup expiration since SpaceX’s June IPO, making roughly 911.5 million insider held shares eligible to trade for the first time, more than doubling the company’s public float. Analysts and short sellers had spent weeks bracing for a flood of selling, especially after the stock fell 13 percent following its first earnings report as a public company on Tuesday. Instead, shares rose 6.1 percent Thursday to close at $114.92, and by Friday they were trading near $129, up more than another 12 percent on the day.

SpaceX shorts get warned by Musk ally, echoing Tesla’s early struggles

The setup made the outcome notable. Short interest had climbed to roughly 34 percent of the float heading into earnings, among the highest of any large cap stock, with about 95 percent of available shares to borrow already on loan. CEO Elon Musk warned short sellers twice in the weeks before the lockup, writing on X that “the survival probability of firms who maintain a significant short position in SpaceX over time is very low,” then following up on the morning of earnings with “I try to warn them, but they just double down.”

When the newly unlocked shares hit the market and the selloff never showed up, some of that short position appears to have started unwinding. TipRanks reported that options activity shifted toward bullish strategies like put selling and risk reversals following the rally, with roughly $600 million in options premium trading Thursday alone. Retail buyers also stepped in during the earnings dip, according to Vanda Research.

The fundamentals behind the stock have not changed much in a week. SpaceX’s revenue nearly doubled year over year to $7.8 billion, with Starlink subscribers doubling to 12 million and the company’s AI segment growing 247 percent. What spooked investors on Tuesday was the spending side. Capital expenditures jumped to more than $18 billion for the quarter, up from $2.8 billion a year earlier, with AI investment alone rising from $749 million to $15.8 billion. Wall Street remains split on whether that spending is building infrastructure SpaceX needs or outrunning what the business can currently support, a debate Teslarati has tracked since shares first came under pressure.

None of that resolves the bigger question hanging over the stock. Thursday’s release was only the first of nine staggered lockup tranches, with roughly $800 billion worth of additional shares scheduled to become eligible through October, and Musk’s own stake stays locked until next June. If this week is any indication, the market is treating that supply as something it can absorb rather than something to fear, at least for now.

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