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SpaceX Falcon Heavy booster spotted at Kennedy Space Center

A Falcon Heavy center core arrives at SpaceX's HangarX facilities for apparent long-term storage. (Thomas Zurbuchen - NASA)

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SpaceX has been spotted transporting a Falcon Heavy booster through NASA’s Kennedy Space Center (KSC) facilities, offering a slight glimpse behind the scenes amid a seemingly unending series of launch delays for the most powerful operational rocket in the world.

Continuing a recent surge of Falcon Heavy booster appearances at or around SpaceX facilities, the latest instance saw the company transporting new, unflown Falcon Heavy center core south through KSC to its HangarX rocket storage and processing facilities. While it does not appear that this particular Falcon Heavy center core is the same core believed to be assigned to the rocket’s next launch, its movement is still significant.

First, it’s not entirely clear where the Falcon Heavy center core came from. SpaceX maintains several fragmented processing and storage facilities in hangars strewn throughout the Cape Canaveral Space Force Station (CCSFS), though SpaceX’s new HangarX facility – located within KSC ground – was presumably meant to organize booster and fairing storage, outfitting, and refurbishment under one roof.

Regardless, the new Falcon Heavy center core moved to HangarX on March 9th, 2022 was missing at least a few essential parts, suggesting that it could merely be headed there to be fully outfitted for an upcoming launch. However, it could also have been moved to HangarX for longer-term storage after waiting too long at a satellite storage facility. Due to seemingly unrelenting delays impacting at least three of several Falcon Heavy launches planned in 2022, SpaceX has been stuck shuffling more and more Falcon Heavy cores over the last six or so months.

Two new Falcon Heavy side boosters, September 2021. (Inspiration4)
USSF-44’s new, expendable Falcon Heavy center core, September 2021. Note the deployable arms, which the center core spotted in March 2022 lacks. (SpaceX)

As of September 2021, all three new Falcon Heavy cores meant to support USSF-44 – set to be the rocket’s first launch in more than two years – were already inside the integration hangar at Pad 39A, the only launch site able to support Falcon Heavy. Originally meant to launch in late 2020, both USSF-44 and USSF-52 have been more or less indefinitely delayed ever since. In September, USSF-44 – one or several geostationary US military satellites – was expected to launch as early as October 2021. Soon after, the launch was delayed to “early 2022.” As of March 2022, the US military now refuses to offer even a vague public estimate for the mission’s latest launch target.

Combined with a series of either two or three Dragon launches – all of which need Pad 39A – planned as early as late March, mid-April, and early May, it’s now all but guaranteed that Falcon Heavy will have to wait until May or June 2022 for its first launch since June 2019 – a staggering three-year gap. Due to those delays, SpaceX is currently juggling an unprecedented fleet of six (soon to be seven) unflown, ready-for-flight Falcon Heavy boosters on top of another dozen flight-proven Falcon 9 and Heavy boosters.

On top of the military’s USSF-44 and USSF-52 missions, both of which are now years behind schedule, satellite communications provider ViaSat also recently announced the latest in a long line of ViaSat-3 launch delays, pushing its Falcon Heavy launch from this spring to no earlier than “late summer” – i.e. late Q3 2022. Ironically, of Falcon Heavy’s near-term missions, only NASA’s Psyche spacecraft – designed to orbit and explore an exotic asteroid tens to hundreds of millions of miles from Earth – has survived the last year or two without a major launch delay. It remains on track to launch in August 2022.

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In fact, given that there is apparently so much uncertainty surrounding USSF-44 and USSF-52 that the US military is no longer willing to offer any public schedule estimate, it’s starting to look likely that Psyche – barring its own delays – could launch before USSF-44, USSF-52, and ViaSat-3. If that’s the case, SpaceX has almost half a year to prepare for the launch and it would only make sense to move all Falcon Heavy cores to longer-term storage until schedule confidence improves.

Unfortunately, that means that until there are signs of tangible preparations or actual military payloads arriving at Cape Canaveral, it’s very likely that SpaceX will have to wait until August 2022 at the earliest for Falcon Heavy’s first launch in more than three years.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla Semi catches fire in California: what we know

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Credit: KTVU

A Tesla Semi caught fire in Hayward, California, which caused both directions of traffic to shut down for hours before being completely reopened early on Wednesday, the California Highway Patrol said.

The fire occurred just after 5:30 local time in Hayward on Tuesday, as the Semi caught fire in the southbound lanes of I-880 before CHP officials made the decision to shut down both lanes of traffic due to potential risks from hazardous chemical smoke.

There were no injuries reported.

The cause of the fire is currently unknown, as neither Tesla nor the CHP have not determined a cause.

However, some images taken before the Semi was completely destroyed by the fire seem to indicate this might have been an older unit, as it appears to be one of the designs that Tesla shipped as part of its pilot program, before revising it and starting mass production just a month ago.

At the time of publication, CHP had not returned our request for a comment for additional details, including the Semi involved and any potential collaboration on an investigation between the CHP and Tesla. We will update this story when we hear back from them.

The southbound lanes were reopened at 3:30 a.m. on Wednesday, with the northbound lanes opening last night a few hours after the fire began. The CHP did state that the lithium batteries were “incredibly difficult to extinguish,” according to NBC Bay Area.

The truck’s driver said that the Semi caught fire, but he did not have an explanation.

An estimated 5,000 to 7,000 semi-truck and large commercial vehicle fires occur on U.S. roadways every year.

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Tesla’s ‘Emergency Drive Away’ function gets its first use in the real world

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Credit: Tesla

Tesla’s launch of the “Emergency Drive Away” function a few months back offered owners a safe option to evacuate an area if they were in reasonable danger. The function finally got its first use in the real world, but it appears it was by mistake.

A video shared by u/Joshalander in the r/TeslaLounge subreddit recorded the instance from his vehicle and said the incident took place in Austin this past weekend during the city’s F1 Race.

“Was charging around 6 AM this past Sunday in Austin before heading to the F1 race and heard a pop. Looked over and saw the new emergency drive-away feature in action. Genuinely felt bad for the dude when he got out and realized what happened, since he looked exhausted and only seemed to half-read the prompts.”

Emergency Drive Away unlatches the Supercharger connector from the vehicle, but still causes damage to both the car and the Supercharger. Tesla has said that it will cost up to $25,000 in repairs to have everything fixed back to normal.

Additionally, the company said that if it were not used in an emergency situation, the driver of the vehicle who activated the Emergency Drive Away feature would be responsible for all repair costs.

Tesla constitutes the following situations as reasonable justifications for activating the feature:

  • You face an immediate threat to your life or personal safety.
  • You must leave the area immediately.
  • Exiting the vehicle is unsafe.
  • Unplugging the charge connector would unreasonably delay your departure or expose you to a risk to your personal safety.

After using the feature, Tesla requires the driver to schedule Service so the car can be inspected.

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Tesla’s Cybercab battery design could make robotaxis even cheaper

Tesla built the Cybercab’s battery pack with spare room for a future switch to LFP.

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Tesla built the Cybercab’s battery pack with empty space inside it on purpose, and the reason points to a cheaper robotaxi down the road.

Robert Sumpf, Tesla’s director of mechanical design engineering for battery modules and packs, said the extra room beside and beneath the Cybercab’s modules was left there so the company can move to lithium iron phosphate cells later. “So, we protected this pack to go to an even lower energy dense chemistry as we scale and need to bring LFP into the platform,” Sumpf said in a Cybercab deep dive with Munro Live.

The Cybercab runs on Tesla’s own 4680 cells with a nickel chemistry today. LFP cells store less energy for their size, so a straight swap would cut range. The reserved space lets Tesla add more LFP cells to make up the difference. In return, Tesla would get cells that cost less, run cooler and survive more charge cycles. LFP became the most used EV battery chemistry in the world last year.

Not all of that room was planned for a chemistry change. Lars Moravy, Tesla’s Vice President of Vehicle Engineering, said part of it exists because “we didn’t need as many batteries as we thought we did.” Tesla told Sandy Munro in early 2025 that it was targeting a Cybercab pack under 50 kWh with close to 300 miles of range.

The pack also breaks from the structural design Tesla used in some Model Y and Cybertruck builds. Instead of potting hundreds of cells into one block, the Cybercab uses four separate, individually sealed modules, so a bad module can be replaced without scrapping the whole pack. Sumpf was blunt about the older approach, giving the Model Y structural battery “a grade D” because it was hard to build and nearly impossible to repair. He estimated a fully structural pack gains about 10% more cell volume, but said “the issue is the service cost.”

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That cost matters more for a car that rarely sits parked. Cybercab chief engineer Eric Earley said replacing an entire pack “before half a million miles is a killer on cost,” which is why remanufacturing and serviceability were built into the design from the start.

The same Munro Live tour produced Moravy’s admission that the Cybercab line at Giga Texas is now outpacing Robotaxi deployments, along with a look at the robotaxi’s unorthodox paint process. Tesla is aiming to deliver the first Cybercabs to outside customers by the end of 2026, though Elon Musk has said the vast majority will stay owned by Tesla and run as a transport service.

Sumpf did not give a date for an LFP version, name a cell supplier or say how a chemistry change would affect range. For now, the 4680 cars keep piling up: Texas DMV records from Tuesday list 544 Cybercabs authorized for Tesla’s Robotaxi fleet, more than the 507 Model Ys on the same roster for the first time.

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