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[Update: old photo, not hardware for a new Falcon Heavy] SpaceX’s next Falcon Heavy launch gets closer to reality
Update: The photo of a Falcon Heavy nosecone posted on Instagram on August 30th was actually more than 12 months old, dating back to early preparations for the rocket’s inaugural February 2018 launch. As such, no new hardware has actually been spied arriving in Florida for Falcon Heavy’s second launch, likely sometime in early 2019.
SpaceX’s second-ever Falcon Heavy rocket appears to be entering into the (very) early stages of hardware preparation and integration in anticipation of its second launch, expected to occur as early as December 2018 or January 2019.
The apparent arrival of one of the new rocket’s side booster nosecones at Kennedy Space Center – captured by local NASA engineer Hampton Black (Instagram: @spacecoast_hampton) – is a strong indicator that SpaceX is already gearing up for the production and launch of the next serial Falcon Heavy, this time composed entirely of upgraded Block 5 boosters.
https://www.instagram.com/p/BnGz9UiHbNl/?taken-by=spacecoast_hampton
Of note, the individual transport of a Falcon Heavy nosecone to Kennedy Space Center bucks the trend observed during the transport of the first rocket’s two side boosters, both of which were shipped to Florida with nosecones already installed. Why might SpaceX be shipping a new Falcon Heavy nosecone to Florida separately, rather than atop a Falcon booster? The most obvious explanation happens to be that SpaceX is planning on reusing a flight-proven Falcon 9 Block 5 booster for Falcon Heavy’s next launch, perhaps even a booster already residing in Florida (B1047, B1049, and potentially B1051).
This should come as no surprise at all, given the inherent disruption any dedicated Falcon Heavy booster production – 3X the effort for one launch – would have on single-booster Falcon 9 manufacturing. Thanks to the extraordinary loads placed on FH center boosters, those will likely need to have a separate design dedicated to Falcon Heavy, but statements from CEO Elon Musk after the rocket’s successful February 2018 debut indicate that Falcon 9 Block 5 boosters will be interchangeable as side booster with minimal rework.
- Falcon Heavy’s refurbished side core, spotted 8/21/17 in Louisiana by an observant fan. (reddit /u/neauxgeaux)
- One of Falcon Heavy’s side boosters seen arriving at LC-39A about a month ago. (Reddit /u/MajorRocketScience)
- A Falcon Heavy side booster and its nosecone. (Tom Cross)
Inter-booster connection hardware will certainly need to be installed on the outside of any Falcon Heavy-focused Falcon 9 booster, but the only other major hardware modification apparently needed would be the replacement of a booster’s Falcon 9 interstage (wrapped in a black heat-resistant material on Block 5 vehicles) with a Falcon Heavy nosecone.
This is likely why a lone nosecone has been transported to the Cape – it might seem rather premature with Falcon Heavy’s next launch potentially five or more months away, but it’s likely that SpaceX integration engineers and technicians want to physically verify that new procedures work as expect and that the new hardware fit meets SpaceX’s tolerances. Normally, the vast majority of that final integration and verification work would be conducted in situ at the company’s Hawthorne factory, where the Falcon 9 or Heavy booster simply would not ship to McGregor or a launch pad until everything checked out as expected.

It’s entirely possible that this very booster – Falcon 9 B1046 – could be modified for duty as a Falcon Heavy side booster in the near future. August 2018. (Tom Cross)
Rather than shipping a flight-proven Block 5 booster back to Hawthorne or McGregor, SpaceX might instead be able to much more easily ship just the components that need to be swapped out in order to modify a Falcon 9 booster for Falcon Heavy side core duties. If that can, in fact, be done, it should serve to dramatically lower the previously massive work-hour gaps between Falcon Heavy and Falcon 9 launches, potentially making Heavy a much more viable and workhorse-esque rocket for SpaceX and the company’s present and prospective customers.
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Elon Musk
Elon Musk teases TSMC as potential Terafab partner
Elon Musk has acknowledged that early discussions with Taiwan Semiconductor Manufacturing Company (TSMC) could bring the company into his ambitious Terafab semiconductor project, signaling a possible partnership with the world’s leading contract chipmaker.
Musk confirmed that early talks are underway, but as of right now, they are “just discussions.” There is no confirmation of a deal nor dismissal of the possibility of one, leaving open the prospect of one of the largest advanced-chip collaborations under discussion in the U.S.
@wholemars Just discussions, but something may come of it
— Elon Musk (@elonmusk) October 3, 2026
The report that speculated on potential discussions between Terafab and TSMC comes from Tim Culpan, who outlined a few ways the collaboration could operate. One is TSMC using the project as an “anchor customer” for future facilities in Texas, potentially contributing process expertise, operational know-how, or capacity while Terafab provides capital, long-term purchase commitments, or both.
Tesla and SpaceX jointly developed the Terafab project, with Intel already participating on the tech side. Elon Musk announced the project in March, and it intends to produce more than one terawatt of AI compute capacity annually once fully built.
Company statements place the first phase at approximately $16.8 billion in cost, with later filings pointing to a total that could reach well into the tens of billions across multiple stages.
Intel joined the effort in April 2026 and is expected to supply its 14A manufacturing process for the full-scale plant.
Musk has said existing suppliers, including Samsung and TSMC, remain important for near-term needs; Tesla already has production arrangements with Samsung for AI5 and AI6 chips, but that future demand from Optimus robots, Cybercab vehicles, and planned space-based data centers will eventually exceed what the global industry can currently deliver.
Terafab is positioned as the long-term answer to that projected shortfall, and Tesla did something similar during COVID to avoid a chip shortage. This is just a much larger-scale solution.
If the partnership were to materialize, it would add TSMC’s industry-leading strategies to a project that already combines Tesla’s and SpaceX’s capital and offtake with Intel’s process technology. For now, the only public confirmation is Musk’s brief acknowledgement that conversations are occurring.
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Tesla reveals early Robotaxi charging strategy, showing scrappy DNA
Tesla’s early strategy for charging units operating within its Robotaxi fleet reveals that the company surely has not lost any of that scrappy DNA that took it from an unlikely success story to the most valuable carmaker in the world.
An observer at a Tesla Supercharger in Austin spotted ten total Robotaxi vehicles arrive: one Cybercab and nine Model Y units. A Tesla employee was waiting at the lot and allowed each unit to park itself; every car that arrived had nobody in it.
Tesla wins FCC approval for wireless Cybercab charging system
The Tesla employee would walk around and plug each car in, adjusting the parking if needed:
So look at what I found. This is how Tesla charges unsupervised robotaxis at a public supercharger. Here is a driverless Cybercab showing up with no one in it. There are 9 other Model Ys that showed up too. A Tesla employee is walking around and plugging each of them in. She also moves the cars if they are not positioned well enough to charge. I love this process. One person charges multiple robotaxis at once
— Abhimanyu Yadav (@WorldlyReviewer) October 3, 2026
It’s a very interesting strategy, but extremely understandable at this early point in the Robotaxi program. It’s only been out for about 15 months, and Cybercab just entered the fleet in early September.
On top of that, Tesla is still working tirelessly on its wireless charging apparatus, and a new patent was just published regarding that product last week.
However, this is just another example of how Tesla still has plenty of that scrappy DNA leftover from the “production hell” days, when CEO Elon Musk slept on the floor of the factory, employees were working crazy hours, Tesla was building Sprung Structures to build cars in, and the company was tiptoeing on the brink of bankruptcy.
@Teslarati Sheer magnitude of the entire production system is hard to appreciate. Almost every element of production is >75% automated. Only wire harnesses & general assembly, which are <10% of production costs, are primarily manual.
— Elon Musk (@elonmusk) October 12, 2020
For now, Tesla is utilizing a simple system for recharging its ride-hailing vehicles, and that is a Tesla employee doing it manually until another solution presents itself. Sure, it’s not the most high-tech thing, and it certainly is not what people might have expected at this point in time, but it works, and it’s keeping the entire suite running.
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Tesla Robotaxi expands hours, Musk explains why it’s been a challenge
Tesla is expanding its Robotaxi service hours by pushing the time back by one hour, keeping the ride-hailing service operational until 11 p.m., one hour later than previously.
CEO Elon Musk confirmed the change and offered a specific reason the expansion has been gradual: the system still needs to reliably avoid small pets that are difficult to see after dark, as they commonly blend into the color of the road, especially when they’re grey.
The latest adjustment restores only a fraction of the operating window the service once held. When paid Robotaxi rides began in Austin on June 22, 2025, vehicles ran from 6 a.m. to midnight.
In September 2025, Tesla lengthened the day to a 2 a.m. close, producing a 20-hour window that stayed in place for most of the following year. By early August of this year, the cutoff had already been pulled back; an August 26 update formalized hours of 6 a.m. to 10 p.m. across Austin and several other markets.
The October move to 11 p.m. therefore leaves the Austin day one hour shorter than the original launch schedule and three hours shorter than the 2025 peak.
Musk addressed the constraint directly after the announcement. “The main thing we’re trying to solve is making sure that we don’t run over pets when they’re hard to see at night,” he wrote. “Literally trying to avoid grey kittens on grey tarmac in the dark.”
Robotaxi operating hours moved from 10pm to 11pm.
The main thing we’re trying to solve is making sure that we don’t run over pets when they’re hard to see at night. Literally trying to avoid grey kittens on grey tarmac in the dark.
— Elon Musk (@elonmusk) October 3, 2026
The example points to a low-contrast perception problem in which a small animal can blend into the road surface under limited lighting.
Tesla’s vehicles rely on cameras and neural-network processing rather than lidar; Musk has previously argued that advanced vision software can extract useful information even in low light by analyzing photon counts, but the pet-detection case remains the stated limiter in later hours.
The modest schedule change arrives alongside faster growth in the purpose-built Cybercab fleet. Texas registration data tracked by observers showed the Austin Cybercab count rising sharply in recent weeks, reaching 169 vehicles after more than 100 were added in a short span.
Tesla has indicated that a broader shift toward 24-hour operation is tied to the upcoming FSD v15 software release expected this month on Robotaxi vehicles. Until that capability is validated for the edge cases Musk described, the company continues to add service time incrementally rather than jumping straight to overnight coverage.
The one-hour extension gives Austin riders a later option for evening trips while the underlying detection work continues.


