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[Update: old photo, not hardware for a new Falcon Heavy] SpaceX’s next Falcon Heavy launch gets closer to reality

[Credit: spacecoast_hampton/Instagram]

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Update: The photo of a Falcon Heavy nosecone posted on Instagram on August 30th was actually more than 12 months old, dating back to early preparations for the rocket’s inaugural February 2018 launch. As such, no new hardware has actually been spied arriving in Florida for Falcon Heavy’s second launch, likely sometime in early 2019. 

SpaceX’s second-ever Falcon Heavy rocket appears to be entering into the (very) early stages of hardware preparation and integration in anticipation of its second launch, expected to occur as early as December 2018 or January 2019.

The apparent arrival of one of the new rocket’s side booster nosecones at Kennedy Space Center – captured by local NASA engineer Hampton Black (Instagram: @spacecoast_hampton) – is a strong indicator that SpaceX is already gearing up for the production and launch of the next serial Falcon Heavy, this time composed entirely of upgraded Block 5 boosters.

https://www.instagram.com/p/BnGz9UiHbNl/?taken-by=spacecoast_hampton

Of note, the individual transport of a Falcon Heavy nosecone to Kennedy Space Center bucks the trend observed during the transport of the first rocket’s two side boosters, both of which were shipped to Florida with nosecones already installed. Why might SpaceX be shipping a new Falcon Heavy nosecone to Florida separately, rather than atop a Falcon booster? The most obvious explanation happens to be that SpaceX is planning on reusing a flight-proven Falcon 9 Block 5 booster for Falcon Heavy’s next launch, perhaps even a booster already residing in Florida (B1047, B1049, and potentially B1051).

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This should come as no surprise at all, given the inherent disruption any dedicated Falcon Heavy booster production – 3X the effort for one launch – would have on single-booster Falcon 9 manufacturing. Thanks to the extraordinary loads placed on FH center boosters, those will likely need to have a separate design dedicated to Falcon Heavy, but statements from CEO Elon Musk after the rocket’s successful February 2018 debut indicate that Falcon 9 Block 5 boosters will be interchangeable as side booster with minimal rework.

 

Inter-booster connection hardware will certainly need to be installed on the outside of any Falcon Heavy-focused Falcon 9 booster, but the only other major hardware modification apparently needed would be the replacement of a booster’s Falcon 9 interstage (wrapped in a black heat-resistant material on Block 5 vehicles) with a Falcon Heavy nosecone.

This is likely why a lone nosecone has been transported to the Cape – it might seem rather premature with Falcon Heavy’s next launch potentially five or more months away, but it’s likely that SpaceX integration engineers and technicians want to physically verify that new procedures work as expect and that the new hardware fit meets SpaceX’s tolerances. Normally, the vast majority of that final integration and verification work would be conducted in situ at the company’s Hawthorne factory, where the Falcon 9 or Heavy booster simply would not ship to McGregor or a launch pad until everything checked out as expected.

It’s entirely possible that this very booster – Falcon 9 B1046 – could be modified for duty as a Falcon Heavy side booster in the near future. August 2018. (Tom Cross)

Rather than shipping a flight-proven Block 5 booster back to Hawthorne or McGregor, SpaceX might instead be able to much more easily ship just the components that need to be swapped out in order to modify a Falcon 9 booster for Falcon Heavy side core duties. If that can, in fact, be done, it should serve to dramatically lower the previously massive work-hour gaps between Falcon Heavy and Falcon 9 launches, potentially making Heavy a much more viable and workhorse-esque rocket for SpaceX and the company’s present and prospective customers.


For prompt updates, on-the-ground perspectives, and unique glimpses of SpaceX’s rocket recovery fleet check out our brand new LaunchPad and LandingZone newsletters!

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla plans to adjust heavily scrutinized car part with simple engineering

“We’ll have a really good solution for that. I’m not worried about it.”

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Tesla Model S self-presenting door handle
Tesla Model S self-presenting door handle (Credit: TesBros)

Tesla is going to adjust one heavily scrutinized part of its vehicles after recent government agencies have launched probes into an issue stemming from complaints from owners.

Over the past few days, we have reported on the issues with Tesla’s door handle systems from both the Chinese and American governments.

In China, it dealt with the Model S, while the United States’ National Highway Traffic Safety Administration (NHTSA) reported nine complaints from owners experiencing issues with 2021 Model Ys, as some said they had trouble entering their car after the 12V battery was low on power.

Bloomberg, in an interview with Tesla Chief Designer Franz von Holzhausen, asked whether the company planned to adjust the door handle design to alleviate any concerns that regulatory agencies might have.

Regarding the interior latch concerns in the United States:

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  • Von Holzhausen said that, while a mechanical door release resolves this problem, Tesla plans to “combine the two” to help reduce stress in what he called “panic situations.”
  • He also added that “it’s in the cars now…The idea of combining the electronic and the manual one together in one button, I think, makes a lot of sense.” Franz said the muscle memory of reaching for the same button will be advantageous for children and anyone who is in an emergency.

Regarding the exterior door handle concerns in China:

  • Von Holzhausen said Tesla is reviewing the details of the regulation and confirmed, “We’ll have a really good solution for that. I’m not worried about it.”

The new Model Y already has emergency mechanical door release latches in the back, but combining them in future vehicles seems to be an ideal solution for other vehicles in Tesla’s lineup.

It will likely help Tesla avoid complaints from owners about not having an out in the event of a power outage or accident. It is a small engineering change that could be extremely valuable for future instances.

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Elon Musk calls out viral claim of 10,000 Tesla Optimus deal: “Fake”

For now at least, Tesla seems determined to focus on the development of Optimus V3.

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Credit: Tesla Optimus/X

Elon Musk has provided some clarification to recent reports suggesting that PharmAGRI, a US pharmaceutical and agricultural infrastructure company, is looking to deploy 10,000 Optimus robots for its operations.

Musk posted his clarification on social media platform X.

Alleged Optimus purchase

Recently, reports emerged stating that PharmAGRI Capital Partners will be tapping into Tesla’s humanoid robots for its operations. The firm claimed that it had executed a Letter of Intent with Tesla to deploy up to 10,000 Optimus Gen 3+ humanoid robots across its SuperPharm and CEA facilities. This should allow the company to automate its labor and ensure diversion control.

A comment from Lynn Stockwell, Chairwoman & CEO, suggested that the company really was partnering with Tesla. “With Tesla robotics powering our facilities and DEA-licensed infrastructure in place, we can scale with precision, meet federal sourcing mandates, and deliver therapies that are compliant, secure, and American-made,” she said. 

Elon Musk clariies

News of PharmAGRI’s Optimus claims quickly spread on social media, though some Tesla watchers argued that it seemed unlikely that the EV maker will commit two legions of Optimus robots to a rather unknown company this early. Some pointed out that Tesla typically commits to high-profile customers to test its early products, such as PepsiCo with the Tesla Semi. 

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Photos from PharmAGRI’s website depicting Tesla Optimus bots, as well as the rather basic look of the website itself, also brought more reservations to the company’s claims. Ultimately, Elon Musk weighed in on the matter, responding to a post about PharmAGRI’s Optimus-filled webpage. Musk was quick and direct, simply stating, “Fake.”

Elon Musk’s comments were quite unsurprising considering that Optimus is still very much in active development, and thus, it is quite unlikely that the company is already taking orders or even Letters of Intent from potential customers at this time. For now at least, Tesla seems determined to focus on the development of Optimus V3, which Musk has noted will be “sublime.”

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Elon Musk: Self-sustaining city on Mars is plausible in 25-30 years

Musk noted that true self-sufficiency requires Mars to develop “all the ingredients of civilization.”

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Credit: Elon Musk/X

Elon Musk has stated that a self-sustaining human settlement on Mars could be established in 25-30 years, provided launch capacity increases dramatically in the coming decades. 

Speaking at the All-In Summit, the SpaceX CEO said building a self-sufficient colony depends on exponential growth in “tonnage to Mars” with each launch window, highlighting Starship’s role as the company’s pathway to interplanetary initiatives.

Mars settlement goals

Musk noted that true self-sufficiency requires Mars to develop “all the ingredients of civilization,” from food production to microchip manufacturing. Starship Version 3 is expected to support the first uncrewed Mars test flights, while future iterations could reach 466 feet in height and deliver larger payloads critical for settlement. Ultimately, Musk stated that an aggressive timeline for a city on Mars could be as short as 30 years, as noted in a Space.com report.

“I think it can be done in 30 years, provided there’s an exponential increase in the tonnage to Mars with each successive Mars transfer window, which is every two years. Every two years, the planets align and you can transfer to Mars. 

“I think in roughly 15, but maybe as few as 10, but 10-15-ish Mars transfer windows. If you’re seeing exponential increases in the tonnage to Mars with each Mars transfer window, then it should be possible to make Mars self-sustaining in about call it roughly 25 years,” Musk said. 

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Starship’s role

Starship has flown in a fully stacked configuration ten times, most recently in August when it completed its first payload deployment in orbit. The next flight will close out the Version 2 program before transitioning to Starship Version 3, featuring Raptor 3 engines and a redesigned structure capable of lifting over 100 tons to orbit.

While SpaceX has demonstrated Super Heavy booster reuse, Ship reusability remains in development. Musk noted that the heat shield is still the biggest technical hurdle, as no orbital vehicle has yet achieved rapid, full reuse.

“For full reusability of the Ship, there’s still a lot of work that remains on the heat shield. No one’s ever made a fully reusable orbital heat shield. The shuttle heat shield had to go through nine months of repair after every flight,” he said. 

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