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[Update: old photo, not hardware for a new Falcon Heavy] SpaceX’s next Falcon Heavy launch gets closer to reality

[Credit: spacecoast_hampton/Instagram]

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Update: The photo of a Falcon Heavy nosecone posted on Instagram on August 30th was actually more than 12 months old, dating back to early preparations for the rocket’s inaugural February 2018 launch. As such, no new hardware has actually been spied arriving in Florida for Falcon Heavy’s second launch, likely sometime in early 2019. 

SpaceX’s second-ever Falcon Heavy rocket appears to be entering into the (very) early stages of hardware preparation and integration in anticipation of its second launch, expected to occur as early as December 2018 or January 2019.

The apparent arrival of one of the new rocket’s side booster nosecones at Kennedy Space Center – captured by local NASA engineer Hampton Black (Instagram: @spacecoast_hampton) – is a strong indicator that SpaceX is already gearing up for the production and launch of the next serial Falcon Heavy, this time composed entirely of upgraded Block 5 boosters.

https://www.instagram.com/p/BnGz9UiHbNl/?taken-by=spacecoast_hampton

Of note, the individual transport of a Falcon Heavy nosecone to Kennedy Space Center bucks the trend observed during the transport of the first rocket’s two side boosters, both of which were shipped to Florida with nosecones already installed. Why might SpaceX be shipping a new Falcon Heavy nosecone to Florida separately, rather than atop a Falcon booster? The most obvious explanation happens to be that SpaceX is planning on reusing a flight-proven Falcon 9 Block 5 booster for Falcon Heavy’s next launch, perhaps even a booster already residing in Florida (B1047, B1049, and potentially B1051).

This should come as no surprise at all, given the inherent disruption any dedicated Falcon Heavy booster production – 3X the effort for one launch – would have on single-booster Falcon 9 manufacturing. Thanks to the extraordinary loads placed on FH center boosters, those will likely need to have a separate design dedicated to Falcon Heavy, but statements from CEO Elon Musk after the rocket’s successful February 2018 debut indicate that Falcon 9 Block 5 boosters will be interchangeable as side booster with minimal rework.

 

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Inter-booster connection hardware will certainly need to be installed on the outside of any Falcon Heavy-focused Falcon 9 booster, but the only other major hardware modification apparently needed would be the replacement of a booster’s Falcon 9 interstage (wrapped in a black heat-resistant material on Block 5 vehicles) with a Falcon Heavy nosecone.

This is likely why a lone nosecone has been transported to the Cape – it might seem rather premature with Falcon Heavy’s next launch potentially five or more months away, but it’s likely that SpaceX integration engineers and technicians want to physically verify that new procedures work as expect and that the new hardware fit meets SpaceX’s tolerances. Normally, the vast majority of that final integration and verification work would be conducted in situ at the company’s Hawthorne factory, where the Falcon 9 or Heavy booster simply would not ship to McGregor or a launch pad until everything checked out as expected.

It’s entirely possible that this very booster – Falcon 9 B1046 – could be modified for duty as a Falcon Heavy side booster in the near future. August 2018. (Tom Cross)

Rather than shipping a flight-proven Block 5 booster back to Hawthorne or McGregor, SpaceX might instead be able to much more easily ship just the components that need to be swapped out in order to modify a Falcon 9 booster for Falcon Heavy side core duties. If that can, in fact, be done, it should serve to dramatically lower the previously massive work-hour gaps between Falcon Heavy and Falcon 9 launches, potentially making Heavy a much more viable and workhorse-esque rocket for SpaceX and the company’s present and prospective customers.


For prompt updates, on-the-ground perspectives, and unique glimpses of SpaceX’s rocket recovery fleet check out our brand new LaunchPad and LandingZone newsletters!

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla just built it 10 millionth car

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Credit: Tesla

Tesla just officially confirmed it has built its 10 millionth car, a major milestone for the company that started producing sustainable electric powertrains less than two decades ago.

In that time, Tesla has truly revolutionized the automotive industry, disrupting the idea of what a car should be, how it should be fueled, and how it truly impacts day-to-day life.

Tesla achieved this feat across four production facilities: the Fremont Factory in Fremont, California, Gigafactory Shanghai in China, Gigafactory Berlin in Germany, and Gigafactory Texas in Austin, Texas.

The 10 millionth vehicle was a Diamond Black Model Y.

Over the course of the past roughly 18 years, Tesla has evolved its lineup from a sporty sedan built on a Lotus body to a lineup of various body styles, performance metrics, and other characteristics that make each one unique.

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This is an incredible achievement for a company that is young compared to what it goes up against. When Tesla entered the automotive market, Ford, GM, and Stellantis widely dominated the playing field. Since then, Tesla has caused such a disruption that these three massive brands had to scramble to create EV projects of their own.

Despite their best efforts, they have not been able to match the prowess or the effectiveness of Tesla. They are all reliant on Tesla’s charging infrastructure, their software is inferior, and their self-driving projects are elementary in comparison.

Tesla felt its fair share of growing pains over the years as well. As recent at 2019, there were complaints about build quality, paint quality, and overall luxuriousness. These things have all been improved upon through the company’s maturity, and these strides in quality have led to this 10 million vehicle production achievement, something that other small-and-scrappy EV makers will hope to accomplish one day.

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SpaceX scores another massive Pentagon deal to support military satellites

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SpaceX just picked up another $1.6 billion from the Pentagon, with the U.S. Space Force awarding two task orders worth $1.6 billion to fly 18 Falcon 9 missions from Vandenberg Space Force Base in California through the end of 2027. The launches will carry satellites for the Space Based Sensing and Targeting portfolio, a set of programs meant to help the military detect and track airborne threats and relay that information across forces in near real time.

The award falls under National Security Space Launch Phase 3 Lane 1, the Space Force’s faster, commercial style procurement track for missions that do not require the military’s most demanding certification process. It is also the largest single order publicly disclosed under that program so far, and the first task order issued since the Space Force nearly tripled Lane 1’s contract ceiling from $5.6 billion to $17 billion on July 17.

SpaceX to become America’s Military data backbone for missiles, drones, and warfighters

Eric Zarybnisky, the Space Force’s acting portfolio acquisition executive for space access, said the entire process, from identifying the requirement to signing the contract, took about two months, including a month set aside for companies to prepare proposals.

SpaceX is not just launching these satellites. It already holds the contracts to build two of the programs within the same portfolio, $4.16 billion for the Space Based Airborne Moving Target Indicator system and $2.29 billion for the Space Data Network Backbone, which Teslarati covered in May. That means SpaceX is now responsible for both building key pieces of the military’s next generation sensing network and getting them into orbit.

With this latest award, SpaceX’s Pentagon contract total for 2026 alone tops $8 billion, adding to a defense portfolio that already includes the Golden Dome missile defense software group SpaceX joined in April and a string of GPS launches it inherited after ULA’s Vulcan rocket ran into a booster anomaly, which we detailed in March.

Lane 1’s vendor pool technically includes seven companies: SpaceX, ULA, Blue Origin, Rocket Lab, Stoke Space, Impulse Space, and Relativity Space. In practice, SpaceX remains the only provider with the combination of launch cadence, flight proven Falcon 9 hardware, and West Coast infrastructure to support a campaign requiring roughly one Vandenberg launch a month for the next year and a half.

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Some lawmakers have flagged the growing concentration of national security launches with one company as a risk worth watching. For now, the Space Force keeps backing SpaceX, with it being the company that shows up ready to launch.

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Elon Musk sheds two new bits of detail on Starship after 13th test launch

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Credit: SpaceX

Elon Musk shed two new bits of detail on Starship following its 13th test launch, which was an overwhelming success.

SpaceX launched Starship for the 13th time last Friday after two delays: one on Monday when several Raptor engines did not ignite, and another on Thursday due to unfavorable weather conditions in Starbase, Texas.

The launch was overwhelmingly successful. SpaceX was able to complete a necessary test of the heat shield tiles by increasing the acceleration of Starship from launch throughout the flight; 20 Starlink v3 satellites were released with no issue; the Super Heavy Booster landed safely in the Gulf of America, Ship successfully reignited engines while in space; and it also splashed down without incident in the Indian Ocean.

SpaceX Starship just nailed something it’s never done before

Nevertheless, more details are coming out about Starship, and Musk is doing the talking.

Starship Will Be Retrieved in the Ocean

Musk revealed on Tuesday night that Starship would be recovered by a ship in the Indian Ocean. SpaceX routinely tries to recover Starship after splashdown in an effort to find out more about the flight by examining the spacecraft afterward.

This helps engineers find out more about why things might have happened, allows them to examine any potential damage or anomalies that might have occurred, and increases the chances of an even more successful flight next time thanks to the additional information recovered.

Ship Could Have Been Caught by Tower Arms, Musk claims

Musk has already indicated that SpaceX will plan to attempt a catch of Starship with the 14th test flight. While this would be a major accomplishment, it would be an expected next step, considering the fact that the Super Heavy Booster has already been caught by the chopsticks on numerous occasions.

A ship catch would be a great indication of where SpaceX stands in terms of reusability and launch cadence. A successful catch with relatively no incidents would be a good sign that SpaceX is nearing a more frequent launch of Starship, but also that the reusability of the massive rocket would be something many would expect in the near future.

It is a necessity to make life multiplanetary.

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