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SpaceX Falcon Heavy payload arrives in Florida for the first time in years

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For the first time in almost three years, a spacecraft meant to launch on SpaceX’s Falcon Heavy rocket has arrived in Cape Canaveral, Florida and begun to prepare for flight.

Known as Psyche, the scientific mission is designed to venture hundreds of millions of miles from Earth to explore a namesake asteroid that’s believed to be almost entirely metallic. Psyche will also mark NASA’s first operational use of Falcon Heavy, which offers performance far superior to other existing and soon-to-be-retired rockets and at a fraction of their cost.

However, even though Psyche is now the first payload (officially confirmed) to have arrived in Florida for a Falcon Heavy launch since May or June 2019, that doesn’t guarantee that it will be first to launch.

The Psyche spacecraft is pictured arriving at its namesake asteroid. (JPL)

That uncertainty is the result of multiple chronically delayed US military payloads that were both supposed to launch on different Falcon Heavy rockets as early as late 2020. In June 2018, just four months after Falcon Heavy’s iconic launch debut, the US military purchased its first operational launch on the rocket. Known as AFSPC-52 and later renamed USSF-52 after the US government cobbled together a few loosely-related military groups and rebadged them as the “Space Force,” the mission was expected to launch as early as September 2020. In February 2019, the military announced that another Falcon Heavy rocket had been chosen to launch AFSPC-44 (USSF-44) as early as late 2020 or early 2021.

About a year ago, for unknown reasons, USSF-44 took USSF-52’s place as the US military’s first operational Falcon Heavy launch. Now, between three and four years after their initial launch targets, USSF-44 is scheduled to launch NET late June 2022 (a delay of ~18 months) and USSF-52 is set to follow as soon as October 2022 (a delay of ~25 months).

On April 29th, NASA’s Launch Service Program (LSP) revealed that the ~2600-kilogram (~5700 lb) Psyche spacecraft had completed the journey from the Jet Propulsion Laboratory’s (JPL) Pasadena, California assembly facilities to Kennedy Space Center, Florida. After several years of work spent designing, manufacturing, and assembling Psyche, the spacecraft ultimately arrived at on time, leaving it on track to launch on Falcon Heavy as early as August 1st, 2022.

At the moment, that makes Psyche’s launch far more likely to happen before USSF-44, which has repeatedly gotten within a few months of a purported launch target before the US military acknowledged additional delays. Like USSF-44, Psyche’s Falcon Heavy rocket – three boosters, an upper stage, and a fairing – will be entirely new. Due to the high performance required for each mission and the fact that both will be the first operational use of the rocket for NASA and the USSF, each brand-new Falcon Heavy center core will be intentionally expended.

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If it launches more or less on time, USSF-44 will be SpaceX and Falcon Heavy’s first direct launch to geostationary orbit (GEO), requiring the rocket’s upper stage to survive a roughly six-hour-long coast and perform a lengthy orbit circularization burn around ~42,500 kilometers (~26,400 mi) above Earth’s surface. With a payload that weighs around four tons (~8800 lb), it’s little surprise that Falcon Heavy’s center core will be expended. Psyche, on the other hand, is headed into deep space on a trajectory that NASA’s own ELVPerf calculator – supplied with official performance data from SpaceX – says Falcon Heavy can launch more than four tons (~8800 lb) to while still recovering all three boosters. It’s unclear why NASA would need a 50-70% safety margin.

Regardless, the second half of 2022 could be quite the spectacle of Falcon Heavy launches after a more than three-year hiatus. On top of USSF-44, Psyche, and USSF-52, Falcon Heavy is tentatively scheduled to launch a ViaSat-3 communications satellite directly to GEO in Q3 2022 and, even more tentatively, the Space Force’s USSF-67 mission in November 2022.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla Cybercab gets initial tie-in to localized, in-house cathode plant

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Credit: Tesla

Tesla has taken another concrete step toward owning its battery supply chain, and it’s doing so with what is perhaps the most important vehicle in its short-but-storied history.

On September 23, Tesla announced that it has officially built the first Cybercab with cathode material produced in-house at the company’s first cathode plant in the U.S., and the first in the U.S. overall.

Active cathode material is the most expensive piece of a lithium-ion battery cell, and it often accounts for more than a third of cell cost. For years, the industry sourced a majority of it from Asia, but Tesla’s decision to make it in the United States bodes well for the Cybercab project. This is the latest chapter in Tesla’s vertical integration strategy, which began in public at Battery Day in 2020.

At the Battery Day Event, Elon Musk said the company would build a North American cathode plant and overhaul the process to cut costs and waste, while also making some of the most powerful and long-lasting cells in the industry.

The Austin facility took years to appear. Tesla filed permits for “Project Cathode” in 2022 on land near Giga Texas. By mid-2022, the building frame was up and Tesla later invested hundreds of millions of dollars as part of a larger expansion of the Giga Texas plant. The company stated it was operating the first large-scale cathode production facility in North America to supplement 4680 cell production.

One month later, that material reached a finished Cybercab.

The timing of this breakthrough is monumental for the Cybercab program. As Tesla officially launched the first Cybercab rides to the public earlier this month, production of the ride-hailing-geared vehicle is moving forward on the planned S-curve that CEO Elon Musk told everyone to expect.

Nevertheless, packs of Cybercab units have been spotted throughout the United States, in an effort to potentially activate the fleet as soon as the company gains regulatory approval in various geographic areas.

On top of that, Tesla owning the cathode step and pairing it with its own in-house lithium from the Gulf Coast refinery shortens the supply chain that once stretched thousands of miles and subjects every pack to fewer external price shocks and geopolitical risks.

Tesla is not yet independent of all of its foreign suppliers, as some precursor metals come from mines and chemical plants. But the first in-house cathode Cybercab shows the company is closing the most expensive and most concentrated gap in its battery production efforts. For a vehicle like Cybercab to operate at a high utilization within the Robotaxi network, that control over cost is so crucial.

It is arguably as important as the software that drives it.

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Tesla leaks Semi customers ahead of handover event

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Credit: Tesla

Tesla is set to inaugurate its dedicated Semi factory in Sparks, Nevada, this evening, but drone footage has already started to show who is expected on the handover stage.

Zanegler, a drone operator who regularly documents Tesla Semi operations in Nevada, filmed a row of new-generation Semi units parked outside of the plant with customer branding applied. The liveries visible in the video include companies like PepsiCo, U.S. Foods, Einride, DHL, WattEV, and others that have committed to utilizing Tesla’s Class 8 electric truck in their fleets.

Several of those company names already sit within Tesla’s public ordering book, including PepsiCo, which has been the program’s primary anchor customer since the first Semi deliveries in December 2022. PepsiCo now runs dozens of Tesla Semi units in daily service, with drivers completing regional routes.

Einride placed a 500-unit order in August, which was, at the time, the largest single Semi commitment. First deployments of their Semi units are planned for this month and will eventually span across California, Texas, New Jersey, Illinois, and Georgia. Meanwhile, IMC Logistics announced a 50-truck California order this week.

Tesla Semi lands the biggest electric truck deal in U.S. history

Other names, like LTS, OK Produce, and HMD, have not been widely confirmed as firm buyers, but their presence on the lot is perhaps the clearest signal that Tesla intends to expand on that list this evening at the event.

Tesla first unveiled the Semi back in 2017 with a 2019 production target.

Limited pilot builds reached PepsiCo in late 2022, and high-volume production began at the new 1.7-million-square-foot plant that sits logically positioned next to Tesla’s Gigafactory Nevada. Tesla Semi program director Dan Priestley has said that Tesla expects to build “many thousands” of Semi units this year, but as with every Tesla release, there have been set expectations of an S-curve ramp.

Outside estimates still put 2026 deliveries in the 5,000-to-15,000 range, but it will ultimately depend on Tesla’s readiness to put those units out, as well as how smoothly production is moving internally.

Tesla’s Semi Rollout event is set to start tonight at the Sparks factory, and it will be livestreamed on X starting at 6 p.m. PDT / 9 p.m. ET.

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Tesla App now shows you what your Supercharger will look like upon arrival

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Credit: Tesla

The Tesla App is now giving owners a better indication of what to expect when visiting a Supercharger site, as it is now sharing Site Maps in the app itself, making the feature no longer exclusively available in the car.

Tesla owners can now preview a Supercharger’s layout and live stall status from their phone thanks to the App’s new software version, v4.61.0. Zooming into a supported Supercharger on the charging map now switches the familiar street view into a site-specific map that shows stall positions, occupied bays, out-of-service posts, and a live count of open Superchargers.

It will even show you which specific Tesla model is charging at each occupied stall.

This is the same view drivers first saw inside the car with the 2025 Holiday Update, which started as a pilot for Tesla in California and Texas. Those early maps showed layout, nearby amenities, and the status of each operational stall. The feature has spread to most Superchargers in the U.S., but now Tesla wants the feature available through the Smartphone App, which is now rolling out to owners.

The in-vehicle screen maps remain a richer 3D canvas and originally required AMD Ryzen infotainment hardware, which left many Intel-based Model 3 and Model Y owners without the view. The app version removes that hardware barrier, so any owner can now get a preview of their upcoming Supercharger stop on their phone.

Anyone with the updated version of the app can open a Site Map on their phone. The feature has provided some additional peace of mind to anxious travelers and those who might be looking for a place that is less congested for faster charging speeds. It is a meaningful addition to many owners, especially for trips to unfamiliar locations.

You can now pick a Supercharger location that might be more aligned with what you are looking for or need: you can pick a site based on what stalls are open, where ADA stalls sit, how you will pull in, and more, instead of circling a crowded lot after arriving. Owners of older cars now have access to the feature without having to purchase a new vehicle altogether.

Site Mpas will not reserve a stall, nor will it change how Fast Charging works. Tesla does something simpler and more useful by giving owners a dedicated preview of the Supercharger they’re about to charge, turning an unknown parking lot into a place that may seem more familiar thanks to the preview.

Interested in ordering a Tesla? Use my referral code for three free months of Full Self-Driving (Supervised) here.

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