News
SpaceX’s second Falcon Heavy booster arrives in Florida as launch #2 closes in
SpaceX’s second Falcon Heavy side booster has made its way from Texas to Florida after completing a successful static fire acceptance test at the company’s McGregor complex, paving the way for the third and final booster – currently vertical on McGregor’s test stand – to complete its own round of tests and head East.
Once the third and most important booster – known as the center core – arrives at SpaceX’s Florida launch facilities, all three of the next Falcon Heavy’s boosters will be ready to head into the integration stage, culminating in an integrated static fire prior to the second launch ever of SpaceX’s flagship super-heavy-lift rocket.

A Texas pilot happened to fly by SpaceX’s McGregor facilities on January 11th, catching a live glimpse of a Merlin Vacuum (MVac) or second stage static fire test, as well a Falcon booster – perhaps Falcon Heavy’s next center core – vertical on the facility’s booster static fire stand. While it has not yet been visually confirmed as the next Falcon Heavy center core, a booster traveling through the Waco, Texas area to McGregor was spotted with protuberances that are not normally seen on regular Falcon 9 boosters and happened to be in the right place for FH-specific hardware.
- A booster – likely the next Falcon Heavy center core – was vertical at McGregor’s S1 static fire stand. (Instagram /u/tcryguy)
- An MVac or Falcon 9 S2 performs a static fire at McGregor. (Instagram /u/tcryguy)
There is also a case to be made that – per the fact that the first two side boosters have been built, shipped, tested, and delivered back-to-back – SpaceX chose to consecutively manufacture all hardware needed for the second Falcon Heavy instead of producing one or a few single-stick Falcon 9 boosters in between, which the appearance of a center core-like rocket in Texas certainly helps corroborate. While Falcon Heavy side boosters are effectively just Falcon 9 boosters with a few additional attachments and nose cones, currently scheduling indicates that SpaceX may attempt to rapidly turn all three Falcon Heavy Flight 2 boosters around perhaps just 30-60 days after their first launch. Otherwise, once the rocket’s 2019 launches have been completed, both side boosters can be converted back into Falcon 9 boosters and thus reenter SpaceX’s active fleet of flight-proven rockets.
Falcon Heavy’s center core, however, is dramatically different than a regular Falcon 9 booster, owing to the fact that it needs to essentially support triple the thrust and mechanical stresses as single-stick launches. The rocket’s design works to improve payload performance by using the two side cores to boost the center core and leave it with far more propellant left over than Falcon 9 would during a comparable launch profile, roughly equivalent to a three-person bike where only two people are pedaling hard. During a Falcon Heavy launch, side boosters thus separate a solid 30-60 seconds before the center core parts ways with the upper stage and payload.
- A diagram from a recent SpaceX document offers an idea of what Falcon Heavy Block 5 will look like. (SpaceX)
- The first Falcon Heavy, seen here fully integrated aside from its payload fairing. (SpaceX)
- Falcon Heavy just prior to its launch debut, February 2018. (Tom Cross)
- SpaceX’s Falcon Heavy prepares for the huge rocket’s inaugural launch. (SpaceX)
- LZ-1 and LZ-2, circa February 2018. (SpaceX)
Thanks to its significant differences, it’s highly unlikely – if not impossible – for a Falcon Heavy center core to launch a regular Falcon 9 mission. As such, once Falcon Heavy’s 2019 launches are completed, the center core will most likely be processed, refurbished, and then stored until the next Falcon Heavy payload is ready to go, at which point Falcon 9 boosters would be converted into Heavy side cores. Given that the Block 5 upgrade is designed to allow Falcon boosters to perform as many as 10 launches with minimal to no refurbishment and 100+ with regular repairs and maintenance, it’s entirely possible that a single Falcon Heavy center core could theoretically support all possible future launches of the rocket.
In reality, customers like the USAF and NASA will probably request new hardware for foreseeable Falcon Heavy launches, most of which would likely be extremely expensive flagship satellites (AFSPC-52) or interplanetary spacecraft (Europa Clipper).
Fans of @SpaceX will be interested to note that the government is now taking very seriously the possibility of flying Clipper on the Falcon Heavy.
— Eric Berger (@SciGuySpace) December 3, 2018
Falcon Heavy’s next two launches are planned as early as March (a large communications satellite called Arabsat 6A) and April (an experimental USAF launch called STP-2 with two dozen separate payloads). With two side boosters already in Florida, those dates are now serious possibilities, and the center core’s arrival will be the telltale sign that Falcon Heavy’s second launch ever is imminent.
Investor's Corner
New drone video shows Tesla’s Optimus Factory reaching a turning point
New drone footage shows Tesla’s dedicated Optimus factory steel frame nearing completion at Giga Texas.
Tesla’s dedicated Optimus factory at Gigafactory Texas is closing in on a finished steel frame, according to drone footage posted Thursday afternoon by longtime site observer Joe Tegtmeyer. In the video, Tegtmeyer said structural steel assembly is now about five column grids away from reaching the building’s north perimeter beam, putting the primary skeleton in its final stretch roughly six months after Tesla broke ground on the North Campus site in late March.
The Giga Texas Optimus Factory latest update … construction keeps moving fast!
Steel assembly is now only about 5 column grids from the north perimeter beam. Concrete is going in on the three upper floors, rebar is still being laid for more pours, and footing / grade-beam work… pic.twitter.com/qvFPvwnYzW
— Joe Tegtmeyer 🚀 🤠🛸😎 (@JoeTegtmeyer) September 17, 2026
Tegtmeyer’s footage shows concrete already going in on three upper floors while crews continue laying rebar and pouring grade beam footings at ground level. That kind of parallel work, steel rising at one end of the site while concrete sets at the other, is a scheduling approach Tesla used at the original Giga Texas building and appears to be repeating here to save time before the plant’s targeted 2027 production start.
Teslarati has tracked the building’s progress since Tesla confirmed construction was officially underway in May, when the first steel structure went up on what was then bare, reclaimed land. The facility is part of a more than 5.2 million square foot expansion of Giga Texas’s North Campus that Tesla has said will eventually run nearly the length of the existing vehicle factory, over 4,000 feet, while sitting somewhat narrower. Musk has pegged the long term output target at 10 million Optimus units a year once the line is running at full capacity, a volume that would dwarf the one million unit pilot line Tesla is standing up separately at its Fremont, California factory.
Tesla Giga Texas to feature massive Optimus V4 production line
The Texas facility sits alongside another major buildout on the same campus. Terafab, the joint Tesla and SpaceX chip fabrication plant that will eventually supply the silicon running Optimus units in the field. Housing robot assembly and chip production on the same grounds is a deliberate supply chain decision, cutting down on the shipping and lead time that would otherwise sit between the two.
Tesla has not given an updated timeline beyond its previously stated goal of bringing high volume Optimus production online at the site in the summer of 2027. Fremont’s smaller pilot line began mass producing the current Gen 3 robot in January, with that plant expected to build tens of thousands of units this year primarily to generate the real world data Tesla needs to refine the robot’s software before Giga Texas ramps up. Six months of visible construction progress, tracked almost entirely through Tegtmeyer’s recurring drone flights, gives the clearest outside look yet at how seriously Tesla is treating that 2027 deadline.
Investor's Corner
Tesla and SpaceX take “Terafab” Trademark fight to Federal Court
Tesla and SpaceX sue a small Illinois firm after cease and desist letters over Terafab.
Tesla and SpaceX are asking a federal judge to rule that their planned Terafab chip factory does not infringe a small Illinois company’s trademark, a request that arrives only after months of quiet negotiation broke down this summer.
The dispute traces to May 18, when Tesla filed three U.S. trademark applications for “Terafab” and “Tesla Terafab,” covering semiconductor chips and related chip making services. TERA-print LLC, a nanotechnology company that has held a federal trademark for “Tera-Fab” since 2021, responded five days later with a cease and desist letter. According to the lawsuit, first reported by Reuters, TERA-print argued that Tesla and SpaceX’s use of “Terafab” would confuse consumers familiar with its own trademark, which covers a desktop photolithography printer sold to researchers for sensor and bioengineering work.
What stands out in the filing is the timing of TERA-print’s own paperwork. One day before sending that cease and desist letter, on May 22, TERA-print applied to expand its existing registration to cover semiconductor materials, silicon chips, nanoelectronic devices and AI design services, categories it had not previously claimed. Tesla and SpaceX call that filing opportunistic in their complaint, noting it arrived two months after Tesla’s public Terafab announcement and just days after Tesla’s own trademark applications went in.
Elon Musk launches TERAFAB: The $25B Tesla-SpaceXAI chip factory that will rewire the AI industry
By June 10, TERA-print was threatening to sue for federal trademark infringement, false designation of origin and unfair competition, the complaint states. Rather than wait to be sued, Tesla, SpaceX and SpaceXAI met with TERA-print six separate times between June and August trying to resolve the dispute directly. Those talks collapsed, and the companies filed for declaratory judgment this week in the U.S. District Court for the Western District of Texas, asking a judge to find that “Terafab” does not infringe TERA-print’s mark before TERA-print can file a claim of its own.
TERA-print isn’t backing down. The company told PCMag it discussed a settlement with Tesla as recently as September 2 and feels misled by what it called Tesla’s professed interest in settling. Its CTO, Andrey Ivankin, said TERA-print holds a Defense Department contract to fabricate semiconductors and partially owns Mattiq Inc., an AI company built on TERA-print’s products, and that the company will vigorously defend its rights.
Tesla and SpaceX argue the overlap is superficial. Terafab is planned as a $16.8 billion complex spanning roughly 100 million square feet at the Grimes County site SpaceX confirmed last month, built to produce chips for Optimus robots, Tesla’s AI computing needs and SpaceX’s orbital data center ambitions, a scale and purpose the companies say no reasonable consumer would confuse with a tabletop lab printer. TERA-print’s product line has stayed focused on lithography tools for biological and sensor research since it registered its mark in 2021.
The trademark fight is the second legal dispute tied to the Terafab project in the past week, following a separate SpaceX suit aimed at keeping company records about the facility out of public view, as KBTX reported. Whether construction proceeds under the Terafab name now depends on a federal judge in Austin.
News
NHTSA just escalated its Tesla Cybercab investigation in a big way
NHTSA escalated its Cybercab audit into a sworn Special Order with a September 30 deadline.
Federal regulators have moved from asking Tesla questions about its Cybercab to demanding sworn answers. The National Highway Traffic Safety Administration issued a Special Order that requires a Tesla officer to sign an affidavit attesting to the completeness of the company’s responses, with a deadline of September 30.
The order builds on Audit Query AQ26002, which NHTSA opened on September 3, the same day Tesla began commercial Cybercab service in Austin. Teslarati covered that initial inquiry when it surfaced, noting the agency wanted to understand how Tesla certified a vehicle with no permanently attached steering wheel, pedals, or mirrors as compliant with Federal Motor Vehicle Safety Standards. A Special Order is a different tool and converts a fact finding review into a legally enforceable demand, the same mechanism NHTSA used against Tesla in 2023 during its Autopilot investigation.
Several of the 21 requests target a specific gap in Cybercab’s design. One asks whether Tesla used temporarily attached human controls at any point to help certify the vehicle, and if so, which standards depended on that equipment being present. Another quotes an existing rule directly: “The service brakes shall be activated by means of a foot control.” Cybercab has no foot pedal. NHTSA wants a detailed explanation of how the vehicle satisfies that requirement, and how it complies without the kind of exemption granted to Zoox in July under Part 555, the regulatory pathway built for steering wheel free vehicles.
The order does not claim Cybercab is unsafe or that Tesla broke a rule. It requires Tesla to explain, under oath, the reasoning behind decisions the company already made when it self-certified the vehicle. That distinction matters, but so does the exposure. Motor1’s reporting, summarized here, put potential civil penalty exposure as high as $139 million if NHTSA later finds the certification was flawed, on top of whatever criminal risk comes with a false sworn statement.
Tesla has not said publicly how it plans to respond. Cybercab is still carrying passengers in Austin through the Robotaxi app while the September 30 deadline approaches, and the company has continued expanding the vehicle’s footprint even as the regulatory question remains open. The Special Order does not pause any of that and just sets a date by which Tesla has to put its certification logic on the record, with a company officer’s name attached to it.






