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SpaceX on track for first four-launch month ever

Falcon 9 lifted off on June 3rd for SpaceX's first launch of the month. (Richard Angle)

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With the first mission under its belt, SpaceX is on track to complete four orbital-class launches in a single month for the first time ever, an encouraging sign as it seeks to rapidly deploy its Starlink constellation.

A June 3rd launch of 60 Starlink v1.0 satellites – the seventh such mission – kicked off SpaceX’s potentially record-breaking month while also marking the first time a Falcon 9 booster has successfully launched and landed five times. Itself coming just a week after SpaceX successfully launched NASA astronauts to the International Space Station for the first time ever, the company has done the exact opposite of resting on its laurels after that historic achievement.

Aside from Starlink V1 L7, SpaceX has another two Starlink missions scheduled to launch no earlier than (NET) June 12th and 24th, as well as a critical US military GPS satellite launch NET June 30th. While the margins are exceptionally thin, there’s still a decent chance that June 2020 could wind up being SpaceX’s first four-launch month.

In support of SpaceX’s first June 2020 launch, Falcon 9 B1049 became the first booster to successfully complete five launches. (Richard Angle)

Of course, there are many, many reasons that that might not happen. SpaceX has completed more than two-thirds of its 88 successful launches in the last three and a half years, a little more than a third of the time Falcon 9 has been operational. In those 3.5 years, the company has managed to achieve three launches in a single month on four separate occasions – most recently in January 2020, while the closest SpaceX has come was four launches in 32 days in 2017. As such, a four-launch month wouldn’t exactly be game-changing relative to SpaceX’s past achievements, but it would leave the company on pace for 2020 to be its most productive year yet.

As of now, SpaceX has completed nine launches in a little over five months, pacing towards a tie with 2018, when it completed a record 21 missions. If SpaceX manages four – or even three – launches this month, its moving average for the year will jump to 22 or 24.

Five launches, one booster. (SpaceX, SpaceX, SpaceX, Richard Angle, Richard Angle)

Regardless, a four-launch month is only possible this June because of SpaceX’s recent success upgrading a second drone ship – Just Read The Instructions (JRTI) for East Coast recovery operations. With Starlink V1 L9 and GPS III SV03 scheduled on June 24th and 30th, there would be no way for drone ship Of Course I Still Love You (OCISLY) to head out to sea, return after Starlink V1 L9, and return to its landing zone in the Atlantic in time for another booster recovery.

Drone ship JRTI supported its first rocket landing in almost 18 months on June 3rd. (SpaceX)

By completing its June 3rd East Coast debut and June 7th return to port, drone ship JRTI can now be considered operational and should offer a new level of flexibility to SpaceX, potentially enabling more than four drone ship landings in a single month. Add in SpaceX’s twin Cape Canaveral Landing Zones (LZ-1/2) and the company should soon have the ability to perform dozens of Falcon 9 launches annually in a repeatable, reliable fashion. At least for the next year or two, SpaceX should have no shortage of payloads – both commercial and internal – to launch as it gradually improves its launch cadence.

SpaceX has 14 commercial launches scheduled in the second half of 2020, while an additional 20-24 Starlink launches were planned around the start of the year. If the company can pull off three Starlink launches this month, it will be on track to complete ~18 this year – more than enough to begin a limited service roll-out to customers around the world. For now, Starlink V1 L8 is scheduled to launch no earlier than (NET) ~5:30 am EDT (09:30 UTC) on Friday, June 12th. Falcon 9 booster B1059, an expendable upper stage, and 60 new Starlink satellites could roll out for their prelaunch static fire anytime within the next few days.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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New drone video shows Tesla’s Optimus Factory reaching a turning point

New drone footage shows Tesla’s dedicated Optimus factory steel frame nearing completion at Giga Texas.

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Tesla’s dedicated Optimus factory at Gigafactory Texas is closing in on a finished steel frame, according to drone footage posted Thursday afternoon by longtime site observer Joe Tegtmeyer. In the video, Tegtmeyer said structural steel assembly is now about five column grids away from reaching the building’s north perimeter beam, putting the primary skeleton in its final stretch roughly six months after Tesla broke ground on the North Campus site in late March.

Tegtmeyer’s footage shows concrete already going in on three upper floors while crews continue laying rebar and pouring grade beam footings at ground level. That kind of parallel work, steel rising at one end of the site while concrete sets at the other, is a scheduling approach Tesla used at the original Giga Texas building and appears to be repeating here to save time before the plant’s targeted 2027 production start.

Teslarati has tracked the building’s progress since Tesla confirmed construction was officially underway in May, when the first steel structure went up on what was then bare, reclaimed land. The facility is part of a more than 5.2 million square foot expansion of Giga Texas’s North Campus that Tesla has said will eventually run nearly the length of the existing vehicle factory, over 4,000 feet, while sitting somewhat narrower. Musk has pegged the long term output target at 10 million Optimus units a year once the line is running at full capacity, a volume that would dwarf the one million unit pilot line Tesla is standing up separately at its Fremont, California factory.

Tesla Giga Texas to feature massive Optimus V4 production line

The Texas facility sits alongside another major buildout on the same campus. Terafab, the joint Tesla and SpaceX chip fabrication plant that will eventually supply the silicon running Optimus units in the field. Housing robot assembly and chip production on the same grounds is a deliberate supply chain decision, cutting down on the shipping and lead time that would otherwise sit between the two.

Tesla has not given an updated timeline beyond its previously stated goal of bringing high volume Optimus production online at the site in the summer of 2027. Fremont’s smaller pilot line began mass producing the current Gen 3 robot in January, with that plant expected to build tens of thousands of units this year primarily to generate the real world data Tesla needs to refine the robot’s software before Giga Texas ramps up. Six months of visible construction progress, tracked almost entirely through Tegtmeyer’s recurring drone flights, gives the clearest outside look yet at how seriously Tesla is treating that 2027 deadline.

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Tesla and SpaceX take “Terafab” Trademark fight to Federal Court

Tesla and SpaceX sue a small Illinois firm after cease and desist letters over Terafab.

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SpaceX Terafab rendering

Tesla and SpaceX are asking a federal judge to rule that their planned Terafab chip factory does not infringe a small Illinois company’s trademark, a request that arrives only after months of quiet negotiation broke down this summer.

The dispute traces to May 18, when Tesla filed three U.S. trademark applications for “Terafab” and “Tesla Terafab,” covering semiconductor chips and related chip making services. TERA-print LLC, a nanotechnology company that has held a federal trademark for “Tera-Fab” since 2021, responded five days later with a cease and desist letter. According to the lawsuit, first reported by Reuters, TERA-print argued that Tesla and SpaceX’s use of “Terafab” would confuse consumers familiar with its own trademark, which covers a desktop photolithography printer sold to researchers for sensor and bioengineering work.

What stands out in the filing is the timing of TERA-print’s own paperwork. One day before sending that cease and desist letter, on May 22, TERA-print applied to expand its existing registration to cover semiconductor materials, silicon chips, nanoelectronic devices and AI design services, categories it had not previously claimed. Tesla and SpaceX call that filing opportunistic in their complaint, noting it arrived two months after Tesla’s public Terafab announcement and just days after Tesla’s own trademark applications went in.

Elon Musk launches TERAFAB: The $25B Tesla-SpaceXAI chip factory that will rewire the AI industry

By June 10, TERA-print was threatening to sue for federal trademark infringement, false designation of origin and unfair competition, the complaint states. Rather than wait to be sued, Tesla, SpaceX and SpaceXAI met with TERA-print six separate times between June and August trying to resolve the dispute directly. Those talks collapsed, and the companies filed for declaratory judgment this week in the U.S. District Court for the Western District of Texas, asking a judge to find that “Terafab” does not infringe TERA-print’s mark before TERA-print can file a claim of its own.

TERA-print isn’t backing down. The company told PCMag it discussed a settlement with Tesla as recently as September 2 and feels misled by what it called Tesla’s professed interest in settling. Its CTO, Andrey Ivankin, said TERA-print holds a Defense Department contract to fabricate semiconductors and partially owns Mattiq Inc., an AI company built on TERA-print’s products, and that the company will vigorously defend its rights.

Tesla and SpaceX argue the overlap is superficial. Terafab is planned as a $16.8 billion complex spanning roughly 100 million square feet at the Grimes County site SpaceX confirmed last month, built to produce chips for Optimus robots, Tesla’s AI computing needs and SpaceX’s orbital data center ambitions, a scale and purpose the companies say no reasonable consumer would confuse with a tabletop lab printer. TERA-print’s product line has stayed focused on lithography tools for biological and sensor research since it registered its mark in 2021.

The trademark fight is the second legal dispute tied to the Terafab project in the past week, following a separate SpaceX suit aimed at keeping company records about the facility out of public view, as KBTX reported. Whether construction proceeds under the Terafab name now depends on a federal judge in Austin.

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NHTSA just escalated its Tesla Cybercab investigation in a big way

NHTSA escalated its Cybercab audit into a sworn Special Order with a September 30 deadline.

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Federal regulators have moved from asking Tesla questions about its Cybercab to demanding sworn answers. The National Highway Traffic Safety Administration issued a Special Order that requires a Tesla officer to sign an affidavit attesting to the completeness of the company’s responses, with a deadline of September 30.

The order builds on Audit Query AQ26002, which NHTSA opened on September 3, the same day Tesla began commercial Cybercab service in Austin. Teslarati covered that initial inquiry when it surfaced, noting the agency wanted to understand how Tesla certified a vehicle with no permanently attached steering wheel, pedals, or mirrors as compliant with Federal Motor Vehicle Safety Standards. A Special Order is a different tool and converts a fact finding review into a legally enforceable demand, the same mechanism NHTSA used against Tesla in 2023 during its Autopilot investigation.

Several of the 21 requests target a specific gap in Cybercab’s design. One asks whether Tesla used temporarily attached human controls at any point to help certify the vehicle, and if so, which standards depended on that equipment being present. Another quotes an existing rule directly: “The service brakes shall be activated by means of a foot control.” Cybercab has no foot pedal. NHTSA wants a detailed explanation of how the vehicle satisfies that requirement, and how it complies without the kind of exemption granted to Zoox in July under Part 555, the regulatory pathway built for steering wheel free vehicles.

The order does not claim Cybercab is unsafe or that Tesla broke a rule. It requires Tesla to explain, under oath, the reasoning behind decisions the company already made when it self-certified the vehicle. That distinction matters, but so does the exposure. Motor1’s reporting, summarized here, put potential civil penalty exposure as high as $139 million if NHTSA later finds the certification was flawed, on top of whatever criminal risk comes with a false sworn statement.

Tesla has not said publicly how it plans to respond. Cybercab is still carrying passengers in Austin through the Robotaxi app while the September 30 deadline approaches, and the company has continued expanding the vehicle’s footprint even as the regulatory question remains open. The Special Order does not pause any of that and just sets a date by which Tesla has to put its certification logic on the record, with a company officer’s name attached to it.

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