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SpaceX GPS satellite launch, landing opens door for first US military Falcon 9 reuse

SpaceX confirmed that tonight's successful Falcon 9 launch and landing will open the door for the US military's first operational use of a flight-proven booster. (SpaceX)

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SpaceX has successfully launched its third GPS III navigation satellite and simultaneously confirmed that the now once-flown Falcon 9 booster responsible will soon support the US military’s first operational launch on a flight-proven commercial rocket.

Known as GPS III Space Vehicle 04 (SV04), the ~3700 kg (~8150 lb) navigation satellite will join three other upgraded spacecraft launched since December 2018 – two of which flew on SpaceX Falcon 9 rockets. Of the six GPS III launch contracts the US military has thus far awarded, SpaceX has secured all but one, netting a total of $474 million for an average per-launch cost just shy of $95 million – likely saving more than $50 million per launch relative to comparable ULA contracts.

In June 2020, US Air Force Space and Missile Systems Center (USAF SMC) took the next step towards even more affordable launches by allowing SpaceX to recover its Falcon 9 booster after future military missions. A mere three months after that milestone and Falcon 9 booster B1060’s successful post-GPS III SV03 landing, SMC took the most important step yet, announcing that it had reached an agreement with SpaceX to reuse Falcon 9 boosters on two upcoming GPS III launches.

SpaceX confirmed that tonight’s successful Falcon 9 launch and landing will open the door for the US military’s first operational use of a flight-proven booster. (SpaceX)

SMC announced the contract modification in late September, revealing that the Falcon 9 booster (B1062) assigned to launch GPS III SV04 no earlier than September 30th, 2020 would be reused on future GPS III SV05 and SV06 missions, ultimately cutting almost $53 million of the cost to launch GPS III satellites SV03 through SV06.

Unfortunately for B1062, the SpaceX rocket’s GPS III SV04 launch debut was initially delayed by competitor ULA’s own unrelated launch delays, followed by a last-second abort on October 2nd after the rocket detected anomalous behavior in two of its nine Merlin 1D engines. SpaceX ultimately traced the issue back to faulty quality assurance and a blocked vent line, replaced both engines (and several more on different boosters), and completed a second static fire on October 31st.

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Falcon 9 B1062 streaks towards orbit. (Richard Angle)

On November 5th, things finally came together for the company and Falcon 9 B1062, a new upper stage and payload fairing, an GPS III SV04 lifted off from SpaceX’s Cape Canaveral Air Force Station (CCAFS) LC-40 launch pad. The previously unflown booster performed perfectly, ultimately completing a soft landing on drone ship Of Course I Still Love You (OCISLY) after sending the satellite and upper stage on their way to orbit. A brisk eight or so minutes after liftoff, Falcon 9’s second stage shut off, coasted in orbit for 55 minutes, reignited for 45 seconds, and coasted another 25 minutes before finally releasing GPS III SV04 to complete the mission.

Mission complete and Falcon 9 B1062 intact and soon to be secured aboard drone ship OCISLY, SpaceX has now fully opened the door to reuse the same booster to launch GPS III SV05 and SV06. Over the course of its announcement, SMC did not that SpaceX’s GPS III SV05 mission had been delayed from January to July 2021 to allow extra time for the extremely conservative customer to “validate” SpaceX’s reuse process. If successful, SpaceX will then likely fly the same booster – B1062 – a third time to launch GPS III SV06 no earlier than (NET) Q3 2021.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla just told us twice that Model Y L is coming to the U.S.

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Credit: Tesla

Tesla just told us twice that the Model Y L is coming to the U.S., and two social media posts definitely just tipped the company’s hand, as if they wanted it to be any other way.

The two social media posts basically confirm that the slightly longer version of the Model Y will be heading to the United States soon, and many have speculated that the company could launch the vehicle as soon as this weekend.

The first post was directly from Tesla, and it showed an incredibly long Dachshund, with words above that said, “Looking forward to the long weekend.”

Anyone who knows Tesla knows the company loves to troll its fans and have fun, and this is a perfect example of that. While not a direct acknowledgement, Tesla is very involved on social media, especially CEO Elon Musk’s platform X, and the company is well aware of what is being discussed within the community.

With recent sightings of Model Y L test mules in California, peeks of the vehicle at Giga Texas, and a large call for the car to come to the U.S., Tesla is simply stoking conversation with this.

However, the company also made another move that was recognized on social media. Tesla has a large gallery that includes photos of its products so media and others can use them. This gallery applies to the U.S. market specifically, unless otherwise specified.

Tesla uploaded a Model Y L to the Gallery last night:

This seems to be another indication that the Model Y L is coming to the United States.

Musk said last year that the Model Y L could make its way to the United States late this year, but it was not something that was set in stone by Tesla. The company definitely needs to establish something in the SUV market that is larger than the Model Y, and the Model Y L might be the answer.

Even still, there are consumers out there who would love Tesla to develop something even larger, like a competitor to the Tahoe or Expedition. Tesla has not really given much of an indication that it will go in that direction.

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Tesla is using vehicle microphones to improve build quality: here’s how

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Credit: Tesla

Tesla is using the vehicles’ internal microphones to improve build quality, Vice President of Engineering Lars Moravy revealed recently.

It’s no secret that Tesla is always finding ways to make its manufacturing operations more efficient, accurate, and valuable. Constantly trying to make its cars better, the company has never placed any restrictions on what it will do to improve everything from panel gaps to paint.

As Teslas have been driving autonomously on the property of the Gigafactory Texas plant for a while now, Moravy revealed to Herbert Ong in a new interview that cars rolling off production lines now autonomously navigate themselves through a bumps, squeaks, and rattles (BSR) portion of the line. This helps to identify any loose or improperly installed internal parts.

The cabin’s microphones, which are used for a variety of things in ownership, simultaneously monitor any noises inside the vehicle while it rolls through the BSR portion of the production line. Moravy actually revealed that Tesla is trying to build “Full Self-Hearing,” an AI system that will detect minor imperfections so they can be corrected before delivery.

It’s no secret that build quality is something that Tesla struggled with as it scaled to a fully massive production operation that manufactures over 1.6 million vehicles per year. However, in recent years, especially, there have not been as many complaints. Tesla has truly improved upon its build quality and paint quality over the past several years, especially in the U.S.

Tesla’s ‘megacasts’ are key to massive build quality improvements

While those improvements have been evident, there are still some complaints; no automaker is perfect with this. But this step will now ensure that every single car that rolls off the production lines at Gigafactory Texas will be void of any creaks, squeaks, or squeals when it leaves the factory.

This measure is one of the most unique we’ve seen in terms of a strategy to avoid build quality issues, but it is not exclusive to Tesla.

Ford uses acoustic analysis AI to find abnormalities in seat motors, climate control units, and other components. Suppliers and OEMs will also use microphone arrays or particle velocity sensors in end-of-line stations.

The full interview with Lars Moravy is available below:

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Investor's Corner

Tesla crushes Wall Street expectations, beats delivery estimates by over 15 percent

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Tesla (NASDAQ: TSLA) beat Wall Street expectations of 406,000 vehicles delivered in Q2 by reporting 480,126 deliveries for the three months ending in June.

Tesla reported it delivered 467,762  Model 3 and Model Y units, while 12,364 Model S, Model X, and Cybertrucks switched hands during the quarter. The Model S and Model X were officially sunset this past quarter and will no longer be part of the company’s Production & Delivery reports moving forward.

The quarter is a pleasant surprise and a good rebound from Q1, when Tesla slightly missed the Wall Street consensus of 365,645 cars by reporting 358,023 deliveries for the first three motnhs of the year.

Energy storage deployments also provided some strength in Tesla’s delivery report, hitting 13.5 GWh for Q2. This is a particular division of Tesla’s business that has been overwhelmingly robust over the past few years, truly being a strong point of the company’s overall model.

For the year, Tesla analysts still predict deliveries to trend in the 1.69 million unit region, a modest 3 to 5 percent increase from the 1.64 million cars the company delivered last year. Tesla will likely return to more sequential and noticeable year-over-year growth as the Cybercab project starts to ramp up considerably in the next few years.

Tesla has some other potential catalysts to spur vehicle deliveries, too. Not only is it expecting Cybercab to truly start making a change in the next few years, but other vehicles could be entering the company’s lineup.

Tesla sends production Cybercab with no steering wheel, pedals to on-road testing

The slightly longer Model Y L has been a highly speculated release candidate in the U.S. It has already done incredibly well in China, and U.S. buyers have been wanting slightly more interior space than the Model Y. Now that the Model X is gone, it is more needed than ever.

Q2 highlights a pretty stable automotive division within Tesla, and no true concerns arise from these figures, especially considering it managed to beat expectations convincingly.

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