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SpaceX on track for last Cargo Dragon launch, first Falcon 9 land landing in months

A Falcon 9 booster prepares to land at SpaceX Cape Canaveral Landing Zone 1 (LZ-1) in 2018. (SpaceX)

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SpaceX is hours away from its Cargo Dragon (Dragon 1) spacecraft’s last space station resupply mission, a historic launch that will also include a Falcon 9 booster’s first land landing attempt in more than half a year.

Scheduled to lift off no earlier than 11:50 pm EST (04:50 UTC) on March 6th (March 7th UTC), flight-proven Falcon 9 booster B1059 rolled out to SpaceX Launch Complex 40 (LC-40) – part of Cape Canaveral Air Force Station (CCAFS) – on Thursday afternoon. Carrying twice-flown Dragon capsule C112, set to smash SpaceX’s orbital spacecraft turnaround record, tonight’s launch will mark SpaceX’s last International Space Station (ISS) mission under its first NASA Commercial Resupply Services (CRS) contract – awarded in 2008.

Aside from Cargo Dragon’s historic final launch and record spacecraft turnaround time, CRS-20 will also mark SpaceX’s first attempted land landing – meaning a Falcon 9 booster landing at LZ-1 or LZ-2 – since July 2019. Thanks in part to SpaceX’s Starlink launch priorities and Falcon Heavy’s intermittent launch cadence, the sonic booms of Falcon booster reentries have been a relative rarity at Landing Zones for the last half-year. CRS-20 will thankfully end that faux-drought and may even be followed just weeks later by a second Falcon booster return to LZ-1.

The last Cargo Dragon (Dragon 1) capsule scheduled to launch was likely shipped to from California to Florida in mid-February. (SpaceX)

A decade of success in orbit

Over Dragon 1’s decade of service, the spacecraft has successfully delivered more than 40 metric tons (90,000 lb) of cargo to the International Space Station (ISS) and returned almost as much from the station to Earth – still the only operational spacecraft capable of doing so since the Space Shuttle’s 2011 retirement.

If CRS-20 goes as planned, NASA will have awarded SpaceX a total of $3.1B for its finished CRS Phase 1 contract, translating to an average of $147M apiece for 21 missions (including the CRS-7 failure and Dragon’s first space station demo mission) to the ISS.

Pictured here, Cargo Dragon C102 became the first commercial spacecraft to rendezvous and berth with the ISS in May 2012. CRS-1, Dragon’s first operational resupply mission, launched six just months later. (NASA)

In other words, each kilogram of cargo Falcon 9 and Dragon delivered to the space station wound up costing NASA a bit less than $80,000, admittedly eye-watering but quite favorable compared to the Space Shuttle’s ~$340,000/kg (assuming program cost of $240B (c. 2020) and STS-135’s ~5300 kg of cargo).

Small steps towards full reusability

SpaceX’s CRS Phase 1 successes have also helped NASA cautiously accept flight-proven commercial rockets and spacecraft as the company has gradually introduced Falcon 9 booster and Cargo Dragon capsule reusability. Now, more than two years since SpaceX’s first capsule (June 2017) and booster reuses (December 2017) on NASA CRS missions, the company has launched two Dragon capsules to the space station for the third time and flown Dragons on flight-proven boosters four times.

CRS-20 will mark the third time a Cargo Dragon capsule (C112) flies a third orbital resupply mission, as well as the fifth time a CRS mission will launch on a flight-proven booster (B1059). Compared to the sheer scale and ambition of SpaceX’s next-generation, fully-reusable Starship and Super Heavy launch system, Dragon and Falcon 9 may seem rather diminutive. However, it’s hard to exaggerate just how much reusability expertise SpaceX has gained through their development.

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And after launch. (Richard Angle)
B1059 returned to Port Canaveral on December 7th, 2019 and will launch CRS-20 – its second Dragon mission – almost exactly three months later. (Richard Angle)
Cargo Dragon C112 launched for the second time in December 2018, supporting NASA’s CRS-16 resupply mission. (Teslarati)
A great deal of work undoubtedly remains, but SpaceX’s Dragon spacecraft and Falcon rockets are the foundation upon which Starship will (hopefully) one day succeed. (SpaceX)

Set to take over resupply missions and ferry astronauts to and from the space station, SpaceX and CEO Elon Musk already considered Dragon 2 (Crew Dragon) to be dramatically simpler, faster, and cheaper to reuse. Starship will ultimately build off those significant improvements, enabling another leap (or several) forward. Perhaps just as importantly, Falcon and Dragon reuse will likely continue to make profound political and bureaucratic inroads over the next 5-10 years, gradually eroding and reshaping the status quo. Their progress will thus hopefully set both the technical and societal stages for widespread success and acceptance by the time Starship can be declared operational.

Weather is currently 60% GO for CRS-20, and the rocket and spacecraft are likely just hours from going vertical at the LC-40 launch pad. As always, tune into SpaceX’s official webcast approximately 15 minutes before liftoff to catch the Falcon 9 launch and landing live.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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NASA taps SpaceX for more astronaut missions as Boeing Starliner remains grounded

NASA just gave SpaceX a $946 million contract for three more astronaut missions through 2030.

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NASA has awarded SpaceX a $946 million contract modification covering three more astronaut missions to the International Space Station, according to an announcement the agency published Friday. The award adds Crew-15, Crew-16, and Crew-17 to SpaceX’s existing Commercial Crew Transportation Capability contract, bringing the agreement’s total value to $5.92 billion across 17 flights.

SpaceX confirmed the award on X, writing that it was excited for Falcon 9 and Dragon to launch NASA’s Crew-15, 16, and 17 missions to the Space Station from Florida. The new missions cover ground, launch, in orbit, and return operations, along with cargo transport and a lifeboat capability while docked at the station, and the period of performance runs through 2030.

The award follows a notice of intent NASA issued in May, when the agency first signaled it would purchase up to six additional post certification missions from SpaceX. Teslarati covered that filing at the time, noting NASA cited technical issues and schedule delays encountered by Boeing as a driving factor. Friday’s contract modification locks in three of those six missions, with the remaining three left open for NASA to award later, potentially to Boeing if Starliner clears certification.

Boeing’s CST-100 Starliner has still not flown an operational crew rotation mission for NASA. The spacecraft’s most recent crewed test flight in 2024 ended without the astronauts returning aboard Starliner, and the company has spent the time since working through thruster problems. SpaceX President Gwynne Shotwell said this week that SpaceX is not retiring Crew Dragon today, for sure, while stopping short of committing to fly it past 2030.

Crew-12 is currently docked at the space station, and NASA has said Crew-13 is targeting a launch in the coming weeks. The newly awarded Crew-15 through Crew-17 missions extend SpaceX’s role as NASA’s primary way of getting astronauts to and from orbit well into the back half of the decade, regardless of what happens with Starliner or Starship in the meantime.

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New drone video shows Tesla’s Optimus Factory reaching a turning point

New drone footage shows Tesla’s dedicated Optimus factory steel frame nearing completion at Giga Texas.

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Tesla’s dedicated Optimus factory at Gigafactory Texas is closing in on a finished steel frame, according to drone footage posted Thursday afternoon by longtime site observer Joe Tegtmeyer. In the video, Tegtmeyer said structural steel assembly is now about five column grids away from reaching the building’s north perimeter beam, putting the primary skeleton in its final stretch roughly six months after Tesla broke ground on the North Campus site in late March.

Tegtmeyer’s footage shows concrete already going in on three upper floors while crews continue laying rebar and pouring grade beam footings at ground level. That kind of parallel work, steel rising at one end of the site while concrete sets at the other, is a scheduling approach Tesla used at the original Giga Texas building and appears to be repeating here to save time before the plant’s targeted 2027 production start.

Teslarati has tracked the building’s progress since Tesla confirmed construction was officially underway in May, when the first steel structure went up on what was then bare, reclaimed land. The facility is part of a more than 5.2 million square foot expansion of Giga Texas’s North Campus that Tesla has said will eventually run nearly the length of the existing vehicle factory, over 4,000 feet, while sitting somewhat narrower. Musk has pegged the long term output target at 10 million Optimus units a year once the line is running at full capacity, a volume that would dwarf the one million unit pilot line Tesla is standing up separately at its Fremont, California factory.

Tesla Giga Texas to feature massive Optimus V4 production line

The Texas facility sits alongside another major buildout on the same campus. Terafab, the joint Tesla and SpaceX chip fabrication plant that will eventually supply the silicon running Optimus units in the field. Housing robot assembly and chip production on the same grounds is a deliberate supply chain decision, cutting down on the shipping and lead time that would otherwise sit between the two.

Tesla has not given an updated timeline beyond its previously stated goal of bringing high volume Optimus production online at the site in the summer of 2027. Fremont’s smaller pilot line began mass producing the current Gen 3 robot in January, with that plant expected to build tens of thousands of units this year primarily to generate the real world data Tesla needs to refine the robot’s software before Giga Texas ramps up. Six months of visible construction progress, tracked almost entirely through Tegtmeyer’s recurring drone flights, gives the clearest outside look yet at how seriously Tesla is treating that 2027 deadline.

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Tesla and SpaceX take “Terafab” Trademark fight to Federal Court

Tesla and SpaceX sue a small Illinois firm after cease and desist letters over Terafab.

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SpaceX Terafab rendering

Tesla and SpaceX are asking a federal judge to rule that their planned Terafab chip factory does not infringe a small Illinois company’s trademark, a request that arrives only after months of quiet negotiation broke down this summer.

The dispute traces to May 18, when Tesla filed three U.S. trademark applications for “Terafab” and “Tesla Terafab,” covering semiconductor chips and related chip making services. TERA-print LLC, a nanotechnology company that has held a federal trademark for “Tera-Fab” since 2021, responded five days later with a cease and desist letter. According to the lawsuit, first reported by Reuters, TERA-print argued that Tesla and SpaceX’s use of “Terafab” would confuse consumers familiar with its own trademark, which covers a desktop photolithography printer sold to researchers for sensor and bioengineering work.

What stands out in the filing is the timing of TERA-print’s own paperwork. One day before sending that cease and desist letter, on May 22, TERA-print applied to expand its existing registration to cover semiconductor materials, silicon chips, nanoelectronic devices and AI design services, categories it had not previously claimed. Tesla and SpaceX call that filing opportunistic in their complaint, noting it arrived two months after Tesla’s public Terafab announcement and just days after Tesla’s own trademark applications went in.

Elon Musk launches TERAFAB: The $25B Tesla-SpaceXAI chip factory that will rewire the AI industry

By June 10, TERA-print was threatening to sue for federal trademark infringement, false designation of origin and unfair competition, the complaint states. Rather than wait to be sued, Tesla, SpaceX and SpaceXAI met with TERA-print six separate times between June and August trying to resolve the dispute directly. Those talks collapsed, and the companies filed for declaratory judgment this week in the U.S. District Court for the Western District of Texas, asking a judge to find that “Terafab” does not infringe TERA-print’s mark before TERA-print can file a claim of its own.

TERA-print isn’t backing down. The company told PCMag it discussed a settlement with Tesla as recently as September 2 and feels misled by what it called Tesla’s professed interest in settling. Its CTO, Andrey Ivankin, said TERA-print holds a Defense Department contract to fabricate semiconductors and partially owns Mattiq Inc., an AI company built on TERA-print’s products, and that the company will vigorously defend its rights.

Tesla and SpaceX argue the overlap is superficial. Terafab is planned as a $16.8 billion complex spanning roughly 100 million square feet at the Grimes County site SpaceX confirmed last month, built to produce chips for Optimus robots, Tesla’s AI computing needs and SpaceX’s orbital data center ambitions, a scale and purpose the companies say no reasonable consumer would confuse with a tabletop lab printer. TERA-print’s product line has stayed focused on lithography tools for biological and sensor research since it registered its mark in 2021.

The trademark fight is the second legal dispute tied to the Terafab project in the past week, following a separate SpaceX suit aimed at keeping company records about the facility out of public view, as KBTX reported. Whether construction proceeds under the Terafab name now depends on a federal judge in Austin.

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