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SpaceX’s next Falcon Heavy launch on track to carry multiple military satellites

According to the spacecraft contractor, SpaceX's next Falcon Heavy launch will carry a surprise secondary payload for the US military. (SpaceX)

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According to one of the US Space Force 44 (USSF-44) mission’s satellite providers, SpaceX’s next Falcon Heavy launch remains on track for late 2020 and will apparently be carrying more than one military satellite to orbit.

Successfully launched just 73 days apart in April and June 2019, SpaceX already has two twice-flown Falcon Heavy side boosters in storage somewhere in Cape Canaveral, Florida, raising the possibility that one or several of the rocket’s next launches could reuse those some boosters. However, NASASpaceflight.com has already confirmed that all three Falcon Heavy Flight 4 boosters will be new, likely representing 25-30%+ of all of SpaceX’s 2020 booster production output.

That also means that publicly-visible Falcon Heavy Flight 4 launch preparations will start much sooner than later as SpaceX works to ship its new boosters from its Hawthorne, California factory to McGregor, Texas for routine acceptance testing and finally to launch facilities in Florida.

Built by a Boeing subsidiary, the TETRA-1 spacecraft’s purpose is entirely unclear aside from a focus on testing “prototype missions in and around geostationary orbit (GEO).” (Millenium Space)

Based on SpaceX’s first Falcon Heavy Block 5 launch, completed on April 11th, 2019, the next rocket’s three new boosters should begin arriving in Florida by mid-2020 – perhaps just a month or two from now. Prior to Arabsat 6A’s commercial Falcon Heavy launch debut, the first of the rocket’s boosters completed acceptance testing in McGregor, Texas and arrived at Kennedy Space Center (KSC) around mid-December 2018 – a bit less than four months before liftoff.

Per NASASpaceflight’s confirmation that all-new boosters are assigned to USSF-44, it’s also true that the mission will mark the second time SpaceX has completed serial production and delivery of a complete Falcon Heavy rocket. With that first-time pathfinder run already behind SpaceX thanks to its April 2019 Arabsat 6A launch, it’s likely that manufacturing and acceptance testing will be much more streamlined, while also reducing the amount of time it will take the rocket to go from Florida arrival to lift-off.

Falcon Heavy booster B1052, B1053, and B1055 took about two months to arrive in Florida and another two months to roll out to the launch pad. (Pauline Acalin)

USSF-44 is on track to become SpaceX’s first operational Falcon Heavy launch for the US government some 15-18 months after the company successfully completed STP-2 – a certification test flight for the US Air Force – in June 2019. While some work reportedly remains before SpaceX’s super heavy-lift rocket can be considered fully certified for high-value US military launches, Millenium Space’s April 21st update states that Falcon Heavy’s USSF-44 mission is still on track to “launch in late 2020”.

Falcon Heavy’s STP-2 payload stack is pictured here in June 2019 moments before encapsulation. (SpaceX)

Given that SpaceX is likely in the midst of Falcon Heavy Flight 4 booster production and could begin delivering hardware to Florida just 2-3 months from now, Millenium Space’s comment strongly implies that launch preparations are proceeding smoothly. If SpaceX still needs to complete one or several certification milestones, both it and the US military clearly have a firm plan and are confident that Falcon Heavy can be certified by Q4 2020.

SpaceX also appears to be supporting the US military’s relatively frequent addition of small secondary satellites – often prototypes meant to test new technologies or strategies – on large launches. Whether SpaceX will add secondary dispensers to the rocket’s upper stage or the ~3.7 metric ton (~8200 lb) USSF-44 satellite deploys them itself remains to be seen, but the mission will carry at least one other passenger (TETRA-1). If past US military launches are anything to go by, at least one or two other smaller satellites may also hitch a ride on Falcon Heavy later this year.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Elon Musk

Elon Musk shuts down talk of TSMC taking over Terafab

Musk says Tesla and SpaceX will build and run Terafab, with TSMC limited to renting.

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SpaceX Terafab rendering

Elon Musk has drawn a firm line around who will be in charge of Terafab, the giant chip factory Tesla and SpaceX are planning in Texas.

Musk replied to a post on X arguing that Taiwan Semiconductor Manufacturing Company (TSMC) would most likely end up owning and operating the plant. “No, we will build and run the fab. Let there be ZERO doubt about that,” Musk wrote. “Maybe TSMC subleases part of the Terafab if they want, but nothing more than that.”

In plain terms, a sublease means TSMC could rent a section of the complex to make chips, similar to a tenant renting one floor of an office tower. The building, the equipment decisions and the daily operation would stay with Tesla and SpaceX.

The comment shuts down speculation that started last week. On October 2, tech journalist Tim Culpan reported that TSMC was exploring ways to help run Terafab’s factories. Musk responded the next day that it was “just discussions, but something may come of it,” as Teslarati reported at the time. That left room for a scenario where the world’s largest contract chipmaker took the wheel. Musk’s latest post closes that door.

Elon Musk teases TSMC as potential Terafab partner

Some background helps explain why this matters. Tesla designs its own AI chips today but pays outside companies like TSMC and Samsung to manufacture them. Musk unveiled Terafab in March as a joint project between Tesla, SpaceX and xAI, arguing that existing suppliers cannot expand fast enough to meet his companies’ future demand. The goal is to produce enough chips each year to supply one terawatt of computing power, roughly 50 times what the entire global AI chip industry produces now.

Those chips are meant for Tesla’s Optimus humanoid robots, the Cybercab and Full Self-Driving computers, along with chips for SpaceX’s planned data centers in orbit. Owning the factory means Musk’s companies would not have to compete with every other chip customer for time on someone else’s production lines.

Intel is still part of the picture. The company signed on in April to help design, build and package chips for the project, and CEO Lip-Bu Tan told Bloomberg this week that Intel will keep working on Terafab despite the TSMC chatter.

The project moved from concept to construction planning over the summer. In August, SpaceX confirmed the Grimes County site about an hour from Houston, sent the county a $10 million payment under its tax abatement deal and said civil work would begin shortly. The first phase carries a $16.8 billion price tag, and total spending across all phases could reach as much as $119 billion.

TSMC chairman C.C. Wei has said a new fab typically takes two to three years to build and another one to two years to reach full output. Tesla and SpaceX have never run one, which is why TSMC’s expertise drew so much attention. Musk’s answer suggests he would rather learn that process in house than hand control of a project this central to Tesla’s robotics and autonomy plans to an outside company.

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Elon Musk

Trump to hand Elon Musk a top honor that traces back to JFK

Trump will award Elon Musk the National Medal of Science at Thursday’s White House summit.

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elon musk and donald trump in front of a tesla cybertruck at the white house

Elon Musk is set to receive the highest honor the U.S. government gives to scientists and engineers.

President Donald Trump will present Musk with the National Medal of Science on Thursday at the White House’s Science: A New Golden Age Summit, Fox News Digital first reported on Wednesday. Google cofounder Sergey Brin, Nvidia CEO Jensen Huang and AMD CEO Lisa Su will receive the same medal, while Dell Technologies CEO Michael Dell and Microsoft CEO Satya Nadella will receive the National Medal of Technology and Innovation. A White House official later confirmed the list to Reuters.

“The Trump administration is grateful for the contributions of these incredible leaders in science and technology. These recipients are helping ensure America keeps leading the world in innovation,” White House spokesperson Liz Huston told Fox News.

It will be the first time Trump has presented either medal in his two terms. Congress created the National Medal of Science in 1959, and the National Science Foundation, which administers it, says 529 scientists and engineers have received it since. A presidential committee reviews nominees, but the president makes the final call.

Thursday’s group of medalists run or founded companies, and three of them sit at the center of the Super Intelligence hardware race that Musk competes in. Huang’s Nvidia supplies the GB300 chips filling SpaceX’s Colossus 2 cluster, while Su’s AMD is Nvidia’s biggest rival in data center GPUs.

Worth noting that Trump’s uncle, MIT physicist John G. Trump, received the National Medal of Science from President Ronald Reagan for his work on ionizing radiation and its uses in medicine and industry.

The Pentagon taps Elon Musk to design the battlefield of the future

For Musk, the medal is the latest sign of how far his relationship with Trump has come since their 2025 split over the “Big Beautiful Bill” and his exit from DOGE. Last week, he sat at Trump’s left during a White House lunch where AI executives signed a voluntary safety accord, and Defense Secretary Pete Hegseth named him to help lead the Pentagon’s Project Meridian study on the future of warfare. Musk has also adopted the administration’s new vocabulary, saying on Sunday that SpaceXAI will be renamed SpaceXSI after Trump ordered federal agencies to replace “artificial intelligence” with “super intelligence.”

Musk has collected science honors before, including the Stephen Hawking Medal for Science Communication in 2019.

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Lifestyle

Tesla FSD changed its mind mid-intersection, and it may have saved a life

Tesla shares dashcam footage of FSD Supervised stopping mid intersection to avoid a T-bone crash.

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Credit: @BLKMDL3/X

Tesla is putting another Full Self-Driving save in front of its 24.8 million followers on X.

On Tuesday morning, Tesla’s main account shared a dashcam clip with the caption “FSD Supervised preventing T-bone crash.” The footage came from an owner posting as TheNewGrid, who described what happened at a stop sign: “I looked at the car coming to the stop sign figured they would stop, my car went, then came to a stop mid intersection as they flew by. Had I been manually driving this would have resulted in a crash.”

The sequence is the notable part. FSD had already started crossing when the other driver ran the stop sign. Instead of pressing on, the car braked hard in the middle of the intersection and let the crossing vehicle pass in front of it. By the owner’s own account, they had made the same assumption the software initially made, that the other car would stop, and would not have corrected in time.

The clip is the latest in a run of safety posts Tesla has amplified over the past several days. On Saturday, the company shared a video from Selling Sunset star Jason Oppenheim, who sold his Bentley for a Model Y and said he was buying Teslas with FSD for 10 of his employees. Ashok Elluswamy, who leads Tesla AI, followed up by writing that Tesla self-driving “reacts to other people cutting into your path with super-human response times.” On Monday, a Cybertruck owner posted footage of FSD moving across three lanes from a red light to clear a path for an ambulance approaching from behind.

This recent clip also lands a few weeks after Tesla began shipping Automatic Collision Evasion with FSD v14.3.9, a feature that can activate FSD on the driver’s behalf when a frontal collision is imminent or the driver appears distracted. Elluswamy said in September that “even earlier prediction of hazards, even faster reaction time and overall significantly better safety and collision avoidance” are coming with v15, the release Tesla has tied to round the clock Robotaxi operation.

The safety messaging matters beyond social media. Tesla has said FSD Supervised was 4.1 times less likely to crash than manual driving across 100 million kilometers on European roads, and it has been putting those figures in front of regulators. Eight EU countries have now approved FSD Supervised, with Croatia the most recent, but the EU’s bloc-wide vote originally set for October 6 has been pushed to December at the earliest.

FSD Supervised is still a Level 2 system, and the driver remains responsible at all times. Even heavy users find reasons to step in. Teslarati’s Joey Klender, who uses FSD for about 76 percent of his driving, laid out five recurring issues on Tuesday that still prompt him to intervene. Clips like this one show the other column of that ledger: moments where the software caught a mistake a human was about to make.

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