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SpaceX’s next Falcon Heavy launch on track to carry multiple military satellites

According to the spacecraft contractor, SpaceX's next Falcon Heavy launch will carry a surprise secondary payload for the US military. (SpaceX)

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According to one of the US Space Force 44 (USSF-44) mission’s satellite providers, SpaceX’s next Falcon Heavy launch remains on track for late 2020 and will apparently be carrying more than one military satellite to orbit.

Successfully launched just 73 days apart in April and June 2019, SpaceX already has two twice-flown Falcon Heavy side boosters in storage somewhere in Cape Canaveral, Florida, raising the possibility that one or several of the rocket’s next launches could reuse those some boosters. However, NASASpaceflight.com has already confirmed that all three Falcon Heavy Flight 4 boosters will be new, likely representing 25-30%+ of all of SpaceX’s 2020 booster production output.

That also means that publicly-visible Falcon Heavy Flight 4 launch preparations will start much sooner than later as SpaceX works to ship its new boosters from its Hawthorne, California factory to McGregor, Texas for routine acceptance testing and finally to launch facilities in Florida.

Built by a Boeing subsidiary, the TETRA-1 spacecraft’s purpose is entirely unclear aside from a focus on testing “prototype missions in and around geostationary orbit (GEO).” (Millenium Space)

Based on SpaceX’s first Falcon Heavy Block 5 launch, completed on April 11th, 2019, the next rocket’s three new boosters should begin arriving in Florida by mid-2020 – perhaps just a month or two from now. Prior to Arabsat 6A’s commercial Falcon Heavy launch debut, the first of the rocket’s boosters completed acceptance testing in McGregor, Texas and arrived at Kennedy Space Center (KSC) around mid-December 2018 – a bit less than four months before liftoff.

Per NASASpaceflight’s confirmation that all-new boosters are assigned to USSF-44, it’s also true that the mission will mark the second time SpaceX has completed serial production and delivery of a complete Falcon Heavy rocket. With that first-time pathfinder run already behind SpaceX thanks to its April 2019 Arabsat 6A launch, it’s likely that manufacturing and acceptance testing will be much more streamlined, while also reducing the amount of time it will take the rocket to go from Florida arrival to lift-off.

Falcon Heavy booster B1052, B1053, and B1055 took about two months to arrive in Florida and another two months to roll out to the launch pad. (Pauline Acalin)

USSF-44 is on track to become SpaceX’s first operational Falcon Heavy launch for the US government some 15-18 months after the company successfully completed STP-2 – a certification test flight for the US Air Force – in June 2019. While some work reportedly remains before SpaceX’s super heavy-lift rocket can be considered fully certified for high-value US military launches, Millenium Space’s April 21st update states that Falcon Heavy’s USSF-44 mission is still on track to “launch in late 2020”.

Falcon Heavy’s STP-2 payload stack is pictured here in June 2019 moments before encapsulation. (SpaceX)

Given that SpaceX is likely in the midst of Falcon Heavy Flight 4 booster production and could begin delivering hardware to Florida just 2-3 months from now, Millenium Space’s comment strongly implies that launch preparations are proceeding smoothly. If SpaceX still needs to complete one or several certification milestones, both it and the US military clearly have a firm plan and are confident that Falcon Heavy can be certified by Q4 2020.

SpaceX also appears to be supporting the US military’s relatively frequent addition of small secondary satellites – often prototypes meant to test new technologies or strategies – on large launches. Whether SpaceX will add secondary dispensers to the rocket’s upper stage or the ~3.7 metric ton (~8200 lb) USSF-44 satellite deploys them itself remains to be seen, but the mission will carry at least one other passenger (TETRA-1). If past US military launches are anything to go by, at least one or two other smaller satellites may also hitch a ride on Falcon Heavy later this year.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Elon Musk

Elon Musk and Trump are closer than ever, and Tesla could be the big winner

Elon Musk sat beside Trump as AI leaders signed a voluntary White House safety accord.

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Elon Musk had the seat right next to President Donald Trump on Tuesday as the White House hosted the leaders of America’s biggest artificial intelligence companies for a lunch that ended with a voluntary industry accord on AI safety.

A seating chart Trump posted on Truth Social placed Musk at the president’s left in the East Room, with Nvidia CEO Jensen Huang on his right, according to an Associated Press reporter. Anthropic CEO Dario Amodei, OpenAI President Greg Brockman, Meta’s Mark Zuckerberg, Google’s Sundar Pichai, Microsoft’s Satya Nadella and Amazon founder Jeff Bezos also attended, along with Vice President JD Vance and House Speaker Mike Johnson.

After the lunch, Trump told reporters outside the West Wing that the executives had signed “The White House Accord on Superintelligence: A Joint Commitment on Frontier SI Responsibilities.” Johnson described it as a voluntary statement of principles built on “robust internal controls and layers of internal and external review,” while Zuckerberg said company boards would independently review reports from outside auditors. Trump called the document “morally binding,” said he would name a new AI czar within days, and signed an executive order formally renaming artificial intelligence “super intelligence,” CNBC reported.

Musk was not in the room for Tesla alone. Since SpaceX absorbed xAI, he runs the company behind Grok and one of the largest AI training operations anywhere. On September 25, he said another 220,000 Nvidia GB300 chips would come online at Colossus 2 within a week, with more expected in November and December.

SpaceX confirms third massive compute deal at Colossus data center

 

Musk also used the trip to restate his energy ambitions. “SpaceX is aiming together with Tesla to do 200 gigawatts of solar production per year,” he said at an event in Washington. It is the same combined target he laid out that feeds directly into Terafab, the Tesla and SpaceX chip venture that will need enormous amounts of power.

The showing between Musk and Trump has come a long way, since the two had the very public split in mid 2025 after Musk opposed the “Big Beautiful Bill” and left DOGE. They reconciled at Charlie Kirk’s memorial that September, and Trump later called their relationship “good”. Since then, Musk has joined Trump’s China delegation in May and attended last week’s White House state dinner for Chinese President Xi Jinping.

For Tesla, that access to government official could pay dividends. As Teslarati noted in January, federal autonomy rules, NHTSA oversight and a single national standard for driverless vehicles all run through an administration Musk can more easily reach directly as Tesla works to scale Robotaxi and Cybercab beyond Texas.

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Elon Musk

Tesla Roadster’s new patent preps white-knuckle speeds, keeping it grounded

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Credit: @BLKMDL3/Twitter

Ahead of its highly anticipated unveiling, Tesla’s upcoming Roadster received a new patent that aims to keep it grounded while enabling white-knuckle speeds.

The patent, which was granted on September 29, is titled “Electric Car Fan,” bluntly stating its design but not its purpose, which is further detailed in the text of the application. Interestingly, it comes two weeks before the Roadster event, which was delayed due to unfavorable weather on Thursday, which could cause issues, as Tesla revealed the event must be held outdoors.

The purpose is to solve a problem that is relatively unique to high-performance electric cars. Instant motor torque is useless if the tires cannot plant that force, and conventional wings and underbody tunnels generate downforce only when air is already rushing past the car. At launch, in slow corners, and under hard braking from modest speed, passive aerodynamic additions contribute essentially very little to downforce.

Tesla’s filing says that its fans can produce the downforce needed, independent of vehicle velocity, then ease off so the same hardware does not pile on drag at highway speeds, an issue that can come from excessive body modifications.

The hardware outlined in the patent is a ducted-fan package that is placed into the rear of the vehicle. An underbody inlet between the rear wheels feeds a duct that rises to a wide outlet in the diffuser. In that outlet are four axial fans, which are divided by vertical strakes. They will pull air from under the floor and press the chassis onto the pavement.

The language in the patent claims it can cut drag rather than add to it while simultaneously increasing downforce.

Tesla Roadster event requires restricted airspace, and the FAA obliges

The fans run from the high-voltage battery and a vehicle control system, so output can be modulated rather than left on as a fixed penalty.

There are additional strengths that can come from this design, like extra tire load at low speed, which can contribute to even more face-melting acceleration rates, decrease stopping distance, and sharper turn-in before a wing has air to work with. Adjustable fan speed lets the car add grip only when needed, so it can be catered to the force of a turn or acceleration.

These designs were previously used, and banned, in some competitive settings. The Brabham BT46B was banned in F1 competition for using a similar fan design and being labeled as too effective.

Tesla still lists the Roadster as having a sub-two-second 0-60 MPH time and a 250-plus-MPH top speed, and there are expectations for a SpaceX cold-gas thruster package that could not only increase acceleration but potentially cause the vehicle to hover.

It is important to note that a patent is not a production part, and packaging four fans in a rear diffuser, managing noise, and potential debris are all things Tesla must consider. With that being said, the patent being granted shows Tesla is designing the Roadster to go fast, but it is also attempting to use unique strategies to combat any issues it might have at those speeds.

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Investor's Corner

Tesla showrooms picked clean ahead of Q3 end as demand looks strong

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Credit: @thaichiminh1907/X

Tesla (NASDAQ: TSLA) showrooms have been picked clean ahead of the end of the third quarter of the year, as demand looks to be strong and delivery estimates for new vehicles are pushed into late 2026 and early 2027.

Tesla appears to have sold out of many of its Model 3 and Model Y trim levels in the United States, as only the Model Y RWD and Model Y All-Wheel-Drive are available for delivery before the end of the year.

Additionally, many showrooms are either completely empty or void of all but just one demo unit within the buildings themselves in an effort to bolster what could be one of Tesla’s best quarters in vehicle deliveries in recent memory.

Additionally, when I spoke to the guys at Tesla Mechanicsburg two weeks ago, when I returned the Model Y L, their third hauler of the week had just arrived, and every vehicle on it, along with every vehicle in their delivery lot, was accounted for and had a name attached to it for delivery.

Tesla saw a 25 percent increase in deliveries in Q2 compared to the same quarter the year before. The vast majority of the 480,126 units it delivered, 467,762 vehicles to be exact, were the Model 3 and Model Y.

In Q3 2025, Tesla delivered 497,099 vehicles, once again a figure that was dominated by the company’s two mass-market vehicles. Analysts have unusually wide predictions for this quarter, likely because so many firms missed the Q2 delivery figure by such a substantial margin; Wall Street predicted 408,000 cars, while Tesla delivered 480,000.

Goldman Sachs has Tesla slotted for 435,000 deliveries in Q3, while JPMorgan said it anticipates 482,000. The median guess is about 449,000 deliveries for Q3.

Interested in ordering a Tesla? Use my referral code for three free months of Full Self-Driving (Supervised) here.

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