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SpaceX’s sootiest Falcon 9 booster yet returns to port after record reuse

Falcon 9 booster B1051's titanium grid fins have developed a rainbow patina over a almost a dozen hypersonic reentries. (Richard Angle)

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Three days after acing record-breaking tenth launch and landing, SpaceX’s sootiest Falcon 9 rocket booster yet has returned to Port Canaveral to begin the processing of preparing for its eleventh flight.

Almost exactly three years ago, speaking in a conference call focused on the debut of SpaceX’s ultimate “Block 5” Falcon booster upgrade, CEO Elon Musk revealed that Block 5 boosters were “designed to do 10 or more flights with no [scheduled] refurbishment” and “at least 100 flights [with moderate scheduled maintenance.]” Relative to the Space Shuttle, the only other operational orbital-class reusable rocket in history, 10 flights with little to no refurbishment would be an extraordinary achievement

Around 36 months later, albeit a year and a half after Musk anticipated SpaceX might reach that milestones, a Falcon 9 booster has successfully completed ten orbital-class launches and lived to tell the tale.

Falcon 9 B1051 is the first liquid rocket booster ever to complete ten launches and the rocket certainly looks the part. (Richard Angle)

26 months after the booster first took flight in support of Crew Dragon’s March 2019 uncrewed orbital launch debut, Falcon 9 B1051 has narrowly beaten several of flight-proven siblings to become the first liquid rocket booster of any kind to complete ten launches. Just four days prior to that historic tenth flight, Falcon 9 booster B1049 became the second SpaceX rocket (after B1051) to ace nine launches and landings.

SpaceX quickly processed booster B1049 after its own port return and Falcon 9 B1051 narrowly missed greeting its still-vertical sibling by just a few days. Together, over the course of the 19 orbital launches those two Falcon 9 boosters have supported in ~30 months, B1049 and B1051 have collectively delivered more than 260 metric tons (~570,000 lb) of satellites and spacecraft to low Earth orbit (LEO), geostationary transfer orbit (GTO), and the International Space Station (ISS).

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Falcon 9 B1051 is pictured in January 2019 before its first launch. (SpaceX)
Two and half years and ten launches later, the booster looks decidedly “flight-proven.” (Richard Angle)

That performance is roughly equivalent to two expendable Saturn V Moon rocket launches for a total launch cost to SpaceX likely less than $500 million, while five of those 19 launches also brought in revenue on the order of $400M to $500M. In effect, even the small handful of commercial launches B1049 and B1051 have completed likely generated enough revenue to wholly amortize the cost of a dozen or more additional launches. SpaceX has still had to pay for propellant, maritime recovery assets, any necessary refurbishment, and the hundreds of satellites both boosters have launched, but Falcon booster reusability still offers an extraordinary return on investment even with that multitude of caveats.

Falcon 9 B1051’s safe return also means that SpaceX should have no trouble turning the booster around as it prepares to push past the ten-flight target behind Block 5’s upgrade. In recent months, multiple SpaceX executives have stated that SpaceX intends to push well beyond that ten-flight goal as boosters with more and more flight experience continue to come back in excellent condition. CEO Elon Musk even indicated that SpaceX may intentionally fly Falcon 9’s fleet-leader (B1051, in this case) until something on the booster fails during a launch or landing. SpaceX’s own Starlink launches offer the perfect opportunity for that kind of pragmatic risk-taking.

Falcon 9 booster B1051’s titanium grid fins have developed a rainbow patina over ten hypersonic reentries. (Richard Angle)
(Richard Angle)
B1051’s aft engine and landing legs section certainly looks like it’s been through 10 launches and hypersonic reentries. (Richard Angle)

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Energy

Tesla launches Cybertruck vehicle-to-grid program in Texas

The initiative was announced by the official Tesla Energy account on social media platform X.

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Credit: Tesla

Tesla has launched a vehicle-to-grid (V2G) program in Texas, allowing eligible Cybertruck owners to send energy back to the grid during high-demand events and receive compensation on their utility bills. 

The initiative, dubbed Powershare Grid Support, was announced by the official Tesla Energy account on social media platform X.

Texas’ Cybertruck V2G program

In its post on X, Tesla Energy confirmed that vehicle-to-grid functionality is “coming soon,” starting with select Texas markets. Under the new Powershare Grid Support program, owners of the Cybertruck equipped with Powershare home backup hardware can opt in through the Tesla app and participate in short-notice grid stress events.

During these events, the Cybertruck automatically discharges excess energy back to the grid, supporting local utilities such as CenterPoint Energy and Oncor. In return, participants receive compensation in the form of bill credits. Tesla noted that the program is currently invitation-only as part of an early adopter rollout.

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The launch builds on the Cybertruck’s existing Powershare capability, which allows the vehicle to provide up to 11.5 kW of power for home backup. Tesla added that the program is expected to expand to California next, with eligibility tied to utilities such as PG&E, SCE, and SDG&E.

Powershare Grid Support

To participate in Texas, Cybertruck owners must live in areas served by CenterPoint Energy or Oncor, have Powershare equipment installed, enroll in the Tesla Electric Drive plan, and opt in through the Tesla app. Once enrolled, vehicles would be able to contribute power during high-demand events, helping stabilize the grid.

Tesla noted that events may occur with little notice, so participants are encouraged to keep their Cybertrucks plugged in when at home and to manage their discharge limits based on personal needs. Compensation varies depending on the electricity plan, similar to how Powerwall owners in some regions have earned substantial credits by participating in Virtual Power Plant (VPP) programs.

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Samsung nears Tesla AI chip ramp with early approval at TX factory

This marks a key step towards the tech giant’s production of Tesla’s next-generation AI5 chips in the United States.

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Image used with permission for Teslarati. (Credit: Tom Cross)

Samsung has received temporary approval to begin limited operations at its semiconductor plant in Taylor, Texas.

This marks a key step towards the tech giant’s production of Tesla’s next-generation AI5 chips in the United States.

Samsung clears early operations hurdle

As noted in a report from Korea JoongAng Daily, Samsung Electronics has secured temporary certificates of occupancy (TCOs) for a portion of its semiconductor facility in Taylor. This should allow the facility to start operations ahead of full completion later this year.

City officials confirmed that approximately 88,000 square feet of Samsung’s Fab 1 building has received temporary approval, with additional areas expected to follow. The overall timeline for permitting the remaining sections has not yet been finalized.

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Samsung’s Taylor facility is expected to manufacture Tesla’s AI5 chips once mass production begins in the second half of the year. The facility is also expected to produce Tesla’s upcoming AI6 chips. 

Tesla CEO Elon Musk recently stated that the design for AI5 is nearly complete, and the development of AI6 is already underway. Musk has previously outlined an aggressive roadmap targeting nine-month design cycles for successive generations of its AI chips.

Samsung’s U.S. expansion

Construction at the Taylor site remains on schedule. Reports indicate Samsung plans to begin testing extreme ultraviolet (EUV) lithography equipment next month, a critical step for producing advanced 2-nanometer semiconductors.

Samsung is expected to complete 6 million square feet of floor space at the site by the end of this year, with an additional 1 million square feet planned by 2028. The full campus spans more than 1,200 acres.

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Beyond Tesla, Samsung Foundry is also pursuing additional U.S. customers as demand for AI and high-performance computing chips accelerates. Company executives have stated that Samsung is looking to achieve more than 130% growth in 2-nanometer chip orders this year.

One of Samsung’s biggest rivals, TSMC, is also looking to expand its footprint in the United States, with reports suggesting that the company is considering expanding its Arizona facility to as many as 11 total plants. TSMC is also expected to produce Tesla’s AI5 chips. 

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Anti-Tesla union leader ditches X, urges use of Threads instead

Tesla Sweden and IF Metall have been engaged in a bitter dispute for over two years now. 

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UK Government, CC BY 2.0 , via Wikimedia Commons

Marie Nilsson, chair of Sweden’s IF Metall union and a prominent critic of Tesla, has left X and is urging audiences to follow the union on Meta’s Threads instead.

Tesla Sweden and IF Metall have been engaged in a bitter dispute for over two years now. 

Anti-Tesla union leader exits X

In a comment to Dagens Arbete (DA), Nilsson noted that her exit from X is not formally tied to IF Metall’s long-running labor dispute with Tesla Sweden. Still, she stated that her departure is affected by changes to the platform under Elon Musk’s leadership.

“We have stayed because many journalists pick up news there. But as more and more people have left X, we have felt that the standard has now been reached on that platform,” she said. 

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Jesper Pettersson, press officer at IF Metall, highlighted that the union’s departure from X is only indirectly linked to Tesla Sweden and Elon Musk. “Indirectly it does, since there is a lot of evidence that his ownership has caused the change in the platform to be so significant. 

“We have nevertheless assessed that the platform had value for reaching journalists, politicians and other opinion leaders. But it is a microscopic proportion of the public and our members who are there, and now that value has decreased,” Petterson added.

IF Metall sees Threads as an X alternative

After leaving X, IF Metall has begun using Threads, Meta’s alternative to the social media platform. The union described the move as experimental, noting that it is still evaluating how effective the platform will be for outreach and visibility.

Pettersson acknowledged that Meta also does not operate under Sweden’s collective bargaining model, but said the union sees little alternative if it wants to remain visible online.

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“In a perfect world, all large international companies would be supporters of the Swedish model when they come here. But unfortunately, the reality is not like that. If we are to be visible at all in this social media world, we have to play by the rules of the game. The alternative would be to become completely invisible, and that would not benefit our members,” he said. 

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