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SpaceX Starlink launch suffers last-second scrub, ULA up next [update: double scrub]

ULA's latest Delta IV Heavy launch attempt is up next after a last-second SpaceX scrub. (ULA)

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Update: ULA has scrubbed today’s NROL-44 launch attempt after the weather at the launch site substantially worsened. The Delta IV Heavy rocket’s next shot at launch is now scheduled no earlier than 11:58 pm EDT (03:58 UTC), Tuesday, September 29th, just two hours after a SpaceX Falcon 9 is scheduled to launch the US military’s fourth upgraded GPS III satellite.

SpaceX’s eleventh Starlink launch of the year was scrubbed ~30 seconds before liftoff by bad weather, likely delaying the mission a few days and leaving ULA’s latest Delta IV Heavy launch attempt next in line.

Scheduled to lift off at 10:22 am EDT on Monday, September 28th, SpaceX’s 12th operational Starlink launch (V1 L12) nearly made it to liftoff before the company called the mission off, prioritizing mission success above all else. Given that SpaceX’s Starlink program puts the company in the unique position of being its own launch customer, the decision to let a relatively mild weather violation delay a Starlink mission by at least a few days is unintuitively encouraging.

It’s no secret that SpaceX has become the most successful private launch company in history and a commercial force to be reckoned with, handily overtaking United Launch Alliance (ULA) and Arianespace to acquire a vast majority of the commercial launch market share. Falcon 9 is on track to become the fastest commercial rocket in history to cross the 100-launch milestone and SpaceX is already well on its way to regularly out-launching entire countries with 20+ missions per year. The single biggest risk facing the company is arguably complacency and an infamous tendency known as “launch fever.”

The first twice-flown Falcon 9 payload fairing half is pictured here shortly before SpaceX scrubbed Starlink-12. (SpaceX)

At the cutting edge of spaceflight, constant, exhaustive vigilance is ultimately the only thing standing between a reliable rocket or spacecraft and catastrophic failure. Perhaps the single biggest threat to that vigilance is the somewhat understandable desire to avoid launch delays – a fact of life for rocketry that nevertheless costs time, money, and (to some) reputation. The term “launch” or “go fever” was originally colloquialized to describe the irresponsible managerial pressure to launch largely responsible for both of NASA’s catastrophic Space Shuttle failures.

Some (if not most) parts of SpaceX almost assuredly would rather avoid launch delays. The fact that the company continues to accept Starlink launch delays and respect Falcon 9’s limits strongly implies that SpaceX has found ways to prevent launch fever while still pushing the envelope of launch cadence and rocket reuse. Starlink-12, for example, was originally meant to launch on September 17th but was delayed ~10 days by strong ocean currents before being scrubbed seconds before launch on September 28th. Combined with the fact that SpaceX is technically free to accept more risk on its own Starlink launches, compounded delays will inevitably test the limits of any organization’s resolve.

Falcon 9 fogs up the camera moments before a scrubbed launch attempt. (SpaceX)

While the argument that SpaceX is technically the only direct stakeholder in Starlink missions is a bad-faith argument that could easily be made to push for increased risk tolerance, it’s only true in a vacuum. A Falcon 9 failure during a Starlink launch would still have major consequences for all of SpaceX’s customers, particularly delaying critical NASA astronaut and US military launches until a lengthy accident investigation is completed. SpaceX executives and managers involved in launch go/no-go decisions clearly understand this and act accordingly.

Starlink-12 will likely be recycled for another launch attempt sometime after ULA’s next Delta IV Heavy launch attempt and probably after SpaceX’s own GPS III SV04 mission for the US military, scheduled no earlier than (NET) 12:02 am EDT (04:02 UTC) and 9:55 pm EDT (01:55 UTC), September 29th, respectively. Catch ULA’s latest NROL-44 launch attempt at the company’s official webcast below.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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SpaceX just locked up a NASA record no other U.S. spacecraft can touch

SpaceX’s Crew-13 Dragon reached the ISS in under eight hours, and NASA confirmed a record.

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SpaceX now owns every spot on the list of the five fastest trips a U.S. spacecraft has ever made to the International Space Station, and its newest entry beat the old mark by more than four hours.

Crew Dragon Grace docked to the forward port of the station’s Harmony module at 7:05 p.m. ET on October 1, just 7 hours and 55 minutes after lifting off from Space Launch Complex 40 at Cape Canaveral. NASA confirmed the milestone in a space station blog update, writing that the flight “marked the fastest launch‑to‑docking of a U.S. spacecraft in the history of the International Space Station.”

The previous U.S. record also belonged to Dragon. SpaceX’s uncrewed CRS-31 cargo mission reached the station in a little over 12 hours in November 2024. The fastest crewed trip before last week was Crew-11, which took 14 hours and 43 minutes in August 2025, according to Space.com.

A post that Elon Musk reposted on Monday filled out the rest of the ranking. Behind Crew-13, CRS-31 and Crew-11 sit Axiom’s Ax-2 mission at 15 hours and 35 minutes and NASA’s Crew-4 at 15 hours and 44 minutes. All five flew on Dragon.

SpaceX turned a heralding moment for Starship into its greatest

Crew-13 carried NASA astronauts Jessica Watkins and Luke Delaney, Canadian Space Agency astronaut Joshua Kutryk, and Roscosmos cosmonaut Sergey Teteryatnikov. NASA had projected a docking around 8 p.m. ET, as Teslarati reported the day before launch, and Dragon arrived nearly an hour early. Our launch day coverage noted that the flight was lined up to be the quickest Crew Dragon transit yet.

The speed came from timing more than hardware. SpaceX’s Julianna Scheiman said the station “was in an opportune spot in space,” which let Dragon start closing the gap almost immediately after reaching orbit. “This is close to the fastest it could be,” she added. Most Crew Dragon flights still take close to a day, using a series of Draco thruster burns to raise and phase their orbit before arrival.

Dragon’s next job at the station is a departure. NASA said Monday it is targeting 8:05 a.m. ET on Wednesday, October 7, for Crew-12 to undock, setting up a splashdown off the coast of California around 11:34 a.m. on Thursday. Clearing that port makes room for CRS-35, a cargo Dragon carrying the final set of iROSA solar arrays.

Dragon remains NASA’s only operational ride to the station while Boeing’s Starliner stays grounded, and the agency recently added Crew-15, Crew-16 and Crew-17 to SpaceX’s contract in a $946 million modification.

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Elon Musk teases TSMC as potential Terafab partner

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SpaceX Terafab rendering
SpaceX Terafab rendering

Elon Musk has acknowledged that early discussions with Taiwan Semiconductor Manufacturing Company (TSMC) could bring the company into his ambitious Terafab semiconductor project, signaling a possible partnership with the world’s leading contract chipmaker.

Musk confirmed that early talks are underway, but as of right now, they are “just discussions.” There is no confirmation of a deal nor dismissal of the possibility of one, leaving open the prospect of one of the largest advanced-chip collaborations under discussion in the U.S.

The report that speculated on potential discussions between Terafab and TSMC comes from Tim Culpan, who outlined a few ways the collaboration could operate. One is TSMC using the project as an “anchor customer” for future facilities in Texas, potentially contributing process expertise, operational know-how, or capacity while Terafab provides capital, long-term purchase commitments, or both.

Tesla and SpaceX jointly developed the Terafab project, with Intel already participating on the tech side. Elon Musk announced the project in March, and it intends to produce more than one terawatt of AI compute capacity annually once fully built.

Elon Musk’s Terafab project locks up massive new partner

Company statements place the first phase at approximately $16.8 billion in cost, with later filings pointing to a total that could reach well into the tens of billions across multiple stages.

Intel joined the effort in April 2026 and is expected to supply its 14A manufacturing process for the full-scale plant.

Musk has said existing suppliers, including Samsung and TSMC, remain important for near-term needs; Tesla already has production arrangements with Samsung for AI5 and AI6 chips, but that future demand from Optimus robots, Cybercab vehicles, and planned space-based data centers will eventually exceed what the global industry can currently deliver.

Terafab is positioned as the long-term answer to that projected shortfall, and Tesla did something similar during COVID to avoid a chip shortage. This is just a much larger-scale solution.

If the partnership were to materialize, it would add TSMC’s industry-leading strategies to a project that already combines Tesla’s and SpaceX’s capital and offtake with Intel’s process technology. For now, the only public confirmation is Musk’s brief acknowledgement that conversations are occurring.

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Tesla reveals early Robotaxi charging strategy, showing scrappy DNA

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Credit: Tesla

Tesla’s early strategy for charging units operating within its Robotaxi fleet reveals that the company surely has not lost any of that scrappy DNA that took it from an unlikely success story to the most valuable carmaker in the world.

An observer at a Tesla Supercharger in Austin spotted ten total Robotaxi vehicles arrive: one Cybercab and nine Model Y units. A Tesla employee was waiting at the lot and allowed each unit to park itself; every car that arrived had nobody in it.

Tesla wins FCC approval for wireless Cybercab charging system

The Tesla employee would walk around and plug each car in, adjusting the parking if needed:

It’s a very interesting strategy, but extremely understandable at this early point in the Robotaxi program. It’s only been out for about 15 months, and Cybercab just entered the fleet in early September.

On top of that, Tesla is still working tirelessly on its wireless charging apparatus, and a new patent was just published regarding that product last week.

However, this is just another example of how Tesla still has plenty of that scrappy DNA leftover from the “production hell” days, when CEO Elon Musk slept on the floor of the factory, employees were working crazy hours, Tesla was building Sprung Structures to build cars in, and the company was tiptoeing on the brink of bankruptcy.

For now, Tesla is utilizing a simple system for recharging its ride-hailing vehicles, and that is a Tesla employee doing it manually until another solution presents itself. Sure, it’s not the most high-tech thing, and it certainly is not what people might have expected at this point in time, but it works, and it’s keeping the entire suite running.

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