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SpaceX VP says Starlink is almost ready to revolutionize in-flight internet

A Starlink dish and satellite train over Brisbane, Australia. (NetVault)

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Speaking on a panel at an aviation conference, a senior SpaceX sales executive says that the company is in talks with “several…airlines” to provide in-flight internet to passengers with its Starlink satellite constellation.

Unlike all current in-flight connectivity (IFC) providers, which rely on a handful of satellites in geostationary orbits ~36,000 km (~22,500 mi) above the Earth, SpaceX’s Starlink constellation is currently made up of ~1600 spacecraft just 550 km (340 mi) up – known as low Earth orbit (LEO). Aside from guaranteeing that any uncontrolled spacecraft or debris reenter in just a few years instead of millennia, Starlink’s home in LEO also means that the network can offer far superior latency (also known as ping).

Being more than 50 times closer to the Earth’s surface also makes it much easier for SpaceX to deliver far more bandwidth to a single vehicle. In simple terms, once the Starlink network is decently reliable and its aviation-optimized ‘conformal’ antennas have been refined, qualified, and certified by the FCC and FAA, conditions could quickly become very uncomfortable for incumbents like Gogo and Viasat.

Perhaps not so coincidentally, Gogo’s stock price dropped more than 11% after The Verge’s Joey Roulette first reported on SpaceX’s IFC comments. Closing in on annual revenue close to $1B before the coronavirus pandemic took a sledgehammer to commercial airline travel, Gogo has dominated the western in-flight internet market for about as long as it’s existed. Unfortunately, COVID-19 has not been kind to the IFC industry and Gogo sold off its in-flight internet business to Intelsat – ironically in the midst of bankruptcy proceedings – in late 2020.

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For the handful of ailing IFC providers responsible for most in-flight internet services, the arrival of a new competitor – let alone one as promising as Starlink – could scarcely be less welcome. Starlink competitor OneWeb also plans to offer IFC services as early as mid-2022 but the company has been so slow to deploy its already small ~650-satellite constellation that it’s unclear when it will actually be ready to support a significant presence in satellite internet markets.

Starlink, on the other hand, already has more than a thousand operational satellites in orbit, tens of thousands of fixed beta customers actively using the network, and multiple demonstrations of in-flight operations already complete. Notably, while testing just 60 Starlink v0.9 satellite prototypes, SpaceX successfully delivered bandwidth of more than 600 Mbps to a single military aircraft in flight. In comparison, the most cutting-edge Gogo terminal currently promises “speeds of 70+ Mbps” – an order of magnitude less bandwidth saddled with massive latency constraints.

With Starlink’s performance, hundreds of passengers on a single plane could simultaneously stream videos, whereas modern IFC almost invariably prevents even a single paying passenger from streaming video of any kind. Additionally, thanks to the network’s far lower latency, aircraft with Starlink WiFi could feasibly allow passengers to teleconference, make video calls, and even play latency-sensitive multiplayer games while in flight (though whether passengers should be allowed to do so is, of course, a different story).

It remains to be seen when SpaceX might be ready (and certified) to begin connecting commercial airlines to its Starlink network. However, the company has been working on “aeronautical terminals” for more than 16 months and has the distinct benefit of controlling all aspects of its vertically integrated constellation – which is to say that Starlink could be ready for IFC markets far sooner than later.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla battery recycling efforts increased 20 percent last year

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tesla 4680
Credit: Tesla/YouTube

A common misconception of anti-EV proponents is that the batteries used in the vehicles are detrimental to the environment and that they cause more waste than they are worth. But a look at Tesla’s battery recycling efforts last year shows the company is doing more than ever to recover materials and give portions of the cells a second life.

Tesla reported a significant milestone in its sustainability efforts last year, with battery recycling volumes rising 20% compared to 2024. According to the company’s 2025 Impact Report, Tesla recycled over 14,000 metric tons of battery material through a combination of in-house processing at its Gigafactories and collaborations with third-party recycling partners.

This amount of recovered material is equivalent to the resources needed to produce approximately 46,000 long-range battery packs. The increase reflects growing operational scale as Tesla’s global vehicle fleet expands and more batteries reach end-of-life or manufacturing scrap becomes available for processing.

Tesla and Battery Recycling

Battery recycling forms a core part of Tesla’s circular economy strategy. The company designs its batteries for longevity, often exceeding 200,000 miles of driving, and prioritizes repairs, remanufacturing, and second-life applications before full recycling.

Once packs are decommissioned, Tesla ensures 100% are recycled with no materials sent to landfills. This approach recovers critical metals including lithium, nickel, cobalt, and copper, which can be refined and reused in new battery production.

Tesla has advanced hydrometallurgical recycling processes capable of achieving recovery rates up to 98% for key battery metals. These methods are more efficient and environmentally friendly than traditional pyrometallurgical techniques, reducing energy use and enabling higher-purity materials suitable for direct reintegration into battery manufacturing.

Tesla co-founder JB Straubel confirms Redwood’s battery recycling operations are already profitable

In-house capabilities are supplemented by a network of specialized partners, creating a robust system that handles both production scrap and end-of-life packs.

The environmental and economic benefits are substantial. Recycling reduces reliance on virgin mining, lowers the carbon footprint associated with raw material extraction and processing, and helps stabilize supply chains for critical minerals amid rising global EV demand. As millions of Tesla vehicles age, the volume of recyclable material is expected to grow significantly in the coming years.

This 20% year-over-year growth demonstrates the effectiveness of Tesla’s investments in recycling infrastructure and technology. It positions the company as a leader in addressing one of the automotive industry’s major sustainability challenges. Continued innovation in battery design for easier disassembly and higher recyclability will further enhance these efforts.

Overall, Tesla’s progress in 2025 highlights how scaling recycling operations supports both environmental goals and long-term business resilience in the transition to electric mobility. As the EV market matures, such closed-loop systems will become increasingly vital for sustainable growth.

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The secret behind Tesla’s Cybercab Gold goes well beyond just the color

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Tesla has spent years trying to engineer its way out of the automotive paint shop, one of the most expensive, space-consuming, and environmentally costly steps in vehicle manufacturing. With the Cybercab, Tesla confirmed on X this week that a new reaction injection molding process will embed color directly into the panel itself during production.

“Our new reaction injection molding (RIM) process shrinks Cybercab paint cycles from hours to minutes. This cuts those parts’ manufacturing and supply chain emissions by 35% and eliminating 100% of paint volatile organic compounds (VOCs) emitted in traditional paint methods.” noted Tesla.

While the RIM process isn’t necessarily new and has existed since the 1960s, what makes Tesla’s application notable is how it is being used specifically for exterior body panels that traditionally required a separate paint process after forming.

Tesla Cybercab stands to gain from new Trump autonomy rules

Tesla’s RIM approach integrates the color directly into the panel material during the molding process itself. The pigment is part of the polymer mix injected into the mold, meaning the panel comes out of the mold already colored, with no separate paint application required. The clear coat or protective layer can be applied at the mold stage or through a much faster post-process than traditional multi-stage painting. Tesla claims this compresses what was a multi-hour paint cycle into minutes per panel.

Tesla’s obsession with killing the paint shop is one of the most consistent threads running through the company’s manufacturing philosophy going back years. As far back as 2018, Musk was trimming paint color options to simplify production, tweeting at the time: “Moving 2 of 7 Tesla colors off menu on Wednesday to simplify manufacturing.” Two years later, in a 2020 Automotive News interview, Musk laid out his broader vision, saying he believed Tesla factories could one day be 1,000 times more efficient than conventional plants, and pointing to the paint shop as one of the biggest sources of waste, cost, and complexity. The Cybertruck was the most extreme expression of that thinking. Tesla chose an unpainted stainless steel exterior partly because it would eliminate the need for a $200 million paint facility at Gigafactory Texas. The stainless approach proved harder and more expensive than anticipated, but the underlying ambition never changed. The Cybercab is what happens when that same ambition meets a manufacturing process that delivers on it.

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Tesla app update makes Robotaxi ownership make a lot more sense

Tesla’s app now shows a live indicator when your car is actively driving itself.

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A recent Tesla app update, released last week  (4.58.5), gives visibility on whether a vehicle is navigating in its semi-autonomous mode or being drive by a human driver. The updated app now displays a live “Self-Driving” indicator in bright blue text directly beneath the vehicle’s speed readout whenever Full Self-Driving is actively engaged, along with the signature glowing blue navigation path that FSD users see on the main touchscreen. It is a small visual update with meaningful implications for how Tesla owners monitor their vehicles remotely.

The feature was first spotted in the wild by X user Jordan Camina, who shared video of a Hardware 3 Model S displaying the new animation through the app while driving. That detail is significant because it confirms the update is not limited to newer HW4 vehicles. It works across hardware generations, and Tesla confirmed it will eventually support all vehicles regardless of chip platform once both the app and vehicle software are updated. The vehicle side requires software version 2026.20.6.1, which has reached nearly 40% of the fleet so far, as monitored by NotaTeslaApp.

The feature makes the most practical sense when viewed through the lens of Tesla’s expanding robotaxi operation. In a robotaxi context, the owner of a vehicle generating ride revenue has a direct financial and safety interest in knowing whether their car is operating under autonomous control at any given moment. The app’s new FSD indicator gives fleet owners exactly that visibility, the same way a logistics company monitors whether a delivery driver is following the planned route. It also carries implications for Tesla’s insurance model. Tesla’s own insurance product prices premiums in part based on FSD engagement rates, and real-time visibility into when FSD is active creates a feedback loop that could eventually tie directly into policy pricing. For individual owners who have opted their personal vehicles into the robotaxi network, the update effectively turns the Tesla app into a fleet management dashboard, one that tells you whether your car is earning money, whether it is driving itself to do it, and whether everything is operating the way it should from wherever you happen to be.

Tesla expands Robotaxi to Florida, marking its third state for autonomy

As Teslarati has reported, Tesla launched unsupervised robotaxi rides in Miami this summer, a milestone that makes a remote FSD status indicator significantly more practical than a cosmetic feature. When a vehicle is operating as a robotaxi without a driver present, the owner or fleet operator needs a reliable way to confirm autonomy is engaged. The app now provides exactly that.

As noted by NotATeslaApp, The update also arrived alongside a hint buried in the same app version that Tesla plans to use the cabin camera to verify driver identity before FSD can be activated. Pairing identity verification with a live autonomy status indicator points toward the infrastructure Tesla is building for a fleet of driverless vehicles that owners can monitor the way you would track a package delivery.

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