News
SpaceX wins FCC approval to launch first polar Starlink satellites amidst rideshare chaos
In a sign of the regulatory agency’s growing confidence in SpaceX, the FCC has rapidly approved a request to add ten Starlink satellites to an imminent Falcon 9 rideshare launch.
Known as Transporter-1 and originally scheduled to launch as early as December 2020 or January 14th, SpaceX delayed its first dedicated Smallsat Program mission to January 21st for unknown reasons last week. While there is no confirmed cause, any one of several recent events could have easily contributed to or fully caused the delay. In a rare ground processing failure, DARPA (Defense Advanced Research Projects Agency) revealed that two “risk reduction” technology demonstrator satellites were damaged on January 4th when their deployment mechanism was accidentally triggered during processing.
In other words, the two spacecraft may have been shot out of their dispensers by their spring-loaded deployment mechanisms, falling onto a processing bench or even off of the much taller payload stack. Meanwhile, on the very same day, space tug startup Momentus Space announced that it was removing its first Vigoride tug from Transporter-1 “for additional time…to secure FAA approval of…payloads.” Finally, once more on January 4th, SpaceX filed a request with the FCC to manifest and launch its first polar Starlink satellites to better take advantage of Transporter-1’s full capacity.
If launched, the ten spacecraft would be the first of several hundred planned polar Starlink satellites necessary for SpaceX’s massive internet constellation to serve some of the most remote communities on Earth. Referring to an orbit centered more around Earth’s north and south poles than its equator, the polar Starlink launch opportunity is available because SpaceX’s Transporter-1 mission – set to carry several dozen small satellites – is headed for a nearly polar “sun-synchronous orbit” (SSO).
For Starlink, sun-synchronous and polar orbit satellites will allow the constellation to serve customers and communities in high northern latitudes – possibly up to and including the Arctic and Antarctic once fully deployed.

SpaceX supported the US East Coast’s first polar launch in more than half a century in August 2020, effectively opening the same polar corridor that’s now allowing the company to launch Transporter-1 – and polar Starlink satellites – from the same pads it launches almost every other mission. It remains to be seen if SpaceX will one day perform dedicated polar Starlink launches from its West Coast launch pad – reactivated in November 2020 after spending almost a year and a half mothballed.
Perhaps the most impressive aspect of Starlink’s imminent polar launch debut is just how quickly both SpaceX and the FCC acted to make it happen. When SpaceX requested permission on January 4th, then just 10 days from the launch date, the historical odds of the FCC responding at all – let alone approving the request – in time were practically zero. Instead, the agency got back to SpaceX with a lengthy conditional approval (PDF) four days later. Although the FCC has yet to approve a request to move almost all of SpaceX’s 4,408 Phase 1 Starlink satellites to much lower orbits, the agency was apparently chomping at the bit to allow a limited trial at those lower orbits.
Dropped from an orbital altitude of ~1200 km (~750 mi) to 560 km (~350 mi), the ten Starlink satellites SpaceX now has permission to launch on Transporter-1 likely represent less than 20% of one polar ‘plane’ of Starlink satellites. In simpler terms, those ten satellites will only be capable of supporting a very limited test of polar Starlink internet, likely resulting in intermittent, unreliable coverage that won’t be viable for civil use until the FCC permits SpaceX to launch one or several full planes. Still, receiving approval to launch any number of satellites mere days after filing a request suggests that full FCC approval is a now question of “when,” not “if.”
News
Tesla battery recycling efforts increased 20 percent last year
A common misconception of anti-EV proponents is that the batteries used in the vehicles are detrimental to the environment and that they cause more waste than they are worth. But a look at Tesla’s battery recycling efforts last year shows the company is doing more than ever to recover materials and give portions of the cells a second life.
Tesla reported a significant milestone in its sustainability efforts last year, with battery recycling volumes rising 20% compared to 2024. According to the company’s 2025 Impact Report, Tesla recycled over 14,000 metric tons of battery material through a combination of in-house processing at its Gigafactories and collaborations with third-party recycling partners.
Tesla: “In 2025, we recycled over 14,000 metric tons of battery material through a combination of in-house processing and through our network of recycling partners.”
That’s equivalent to 46,000 long-range battery packs, a +20% increase from 2024. pic.twitter.com/TC3Nz7Kaqf
— Sawyer Merritt (@SawyerMerritt) July 7, 2026
This amount of recovered material is equivalent to the resources needed to produce approximately 46,000 long-range battery packs. The increase reflects growing operational scale as Tesla’s global vehicle fleet expands and more batteries reach end-of-life or manufacturing scrap becomes available for processing.
Tesla and Battery Recycling
Battery recycling forms a core part of Tesla’s circular economy strategy. The company designs its batteries for longevity, often exceeding 200,000 miles of driving, and prioritizes repairs, remanufacturing, and second-life applications before full recycling.
Once packs are decommissioned, Tesla ensures 100% are recycled with no materials sent to landfills. This approach recovers critical metals including lithium, nickel, cobalt, and copper, which can be refined and reused in new battery production.
Tesla has advanced hydrometallurgical recycling processes capable of achieving recovery rates up to 98% for key battery metals. These methods are more efficient and environmentally friendly than traditional pyrometallurgical techniques, reducing energy use and enabling higher-purity materials suitable for direct reintegration into battery manufacturing.
Tesla co-founder JB Straubel confirms Redwood’s battery recycling operations are already profitable
In-house capabilities are supplemented by a network of specialized partners, creating a robust system that handles both production scrap and end-of-life packs.
The environmental and economic benefits are substantial. Recycling reduces reliance on virgin mining, lowers the carbon footprint associated with raw material extraction and processing, and helps stabilize supply chains for critical minerals amid rising global EV demand. As millions of Tesla vehicles age, the volume of recyclable material is expected to grow significantly in the coming years.
This 20% year-over-year growth demonstrates the effectiveness of Tesla’s investments in recycling infrastructure and technology. It positions the company as a leader in addressing one of the automotive industry’s major sustainability challenges. Continued innovation in battery design for easier disassembly and higher recyclability will further enhance these efforts.
Overall, Tesla’s progress in 2025 highlights how scaling recycling operations supports both environmental goals and long-term business resilience in the transition to electric mobility. As the EV market matures, such closed-loop systems will become increasingly vital for sustainable growth.
News
The secret behind Tesla’s Cybercab Gold goes well beyond just the color
Tesla has spent years trying to engineer its way out of the automotive paint shop, one of the most expensive, space-consuming, and environmentally costly steps in vehicle manufacturing. With the Cybercab, Tesla confirmed on X this week that a new reaction injection molding process will embed color directly into the panel itself during production.
“Our new reaction injection molding (RIM) process shrinks Cybercab paint cycles from hours to minutes. This cuts those parts’ manufacturing and supply chain emissions by 35% and eliminating 100% of paint volatile organic compounds (VOCs) emitted in traditional paint methods.” noted Tesla.
While the RIM process isn’t necessarily new and has existed since the 1960s, what makes Tesla’s application notable is how it is being used specifically for exterior body panels that traditionally required a separate paint process after forming.
Tesla’s RIM approach integrates the color directly into the panel material during the molding process itself. The pigment is part of the polymer mix injected into the mold, meaning the panel comes out of the mold already colored, with no separate paint application required. The clear coat or protective layer can be applied at the mold stage or through a much faster post-process than traditional multi-stage painting. Tesla claims this compresses what was a multi-hour paint cycle into minutes per panel.
Tesla’s obsession with killing the paint shop is one of the most consistent threads running through the company’s manufacturing philosophy going back years. As far back as 2018, Musk was trimming paint color options to simplify production, tweeting at the time: “Moving 2 of 7 Tesla colors off menu on Wednesday to simplify manufacturing.” Two years later, in a 2020 Automotive News interview, Musk laid out his broader vision, saying he believed Tesla factories could one day be 1,000 times more efficient than conventional plants, and pointing to the paint shop as one of the biggest sources of waste, cost, and complexity. The Cybertruck was the most extreme expression of that thinking. Tesla chose an unpainted stainless steel exterior partly because it would eliminate the need for a $200 million paint facility at Gigafactory Texas. The stainless approach proved harder and more expensive than anticipated, but the underlying ambition never changed. The Cybercab is what happens when that same ambition meets a manufacturing process that delivers on it.
Lifestyle
Tesla app update makes Robotaxi ownership make a lot more sense
Tesla’s app now shows a live indicator when your car is actively driving itself.
A recent Tesla app update, released last week (4.58.5), gives visibility on whether a vehicle is navigating in its semi-autonomous mode or being drive by a human driver. The updated app now displays a live “Self-Driving” indicator in bright blue text directly beneath the vehicle’s speed readout whenever Full Self-Driving is actively engaged, along with the signature glowing blue navigation path that FSD users see on the main touchscreen. It is a small visual update with meaningful implications for how Tesla owners monitor their vehicles remotely.
The feature was first spotted in the wild by X user Jordan Camina, who shared video of a Hardware 3 Model S displaying the new animation through the app while driving. That detail is significant because it confirms the update is not limited to newer HW4 vehicles. It works across hardware generations, and Tesla confirmed it will eventually support all vehicles regardless of chip platform once both the app and vehicle software are updated. The vehicle side requires software version 2026.20.6.1, which has reached nearly 40% of the fleet so far, as monitored by NotaTeslaApp.
The feature makes the most practical sense when viewed through the lens of Tesla’s expanding robotaxi operation. In a robotaxi context, the owner of a vehicle generating ride revenue has a direct financial and safety interest in knowing whether their car is operating under autonomous control at any given moment. The app’s new FSD indicator gives fleet owners exactly that visibility, the same way a logistics company monitors whether a delivery driver is following the planned route. It also carries implications for Tesla’s insurance model. Tesla’s own insurance product prices premiums in part based on FSD engagement rates, and real-time visibility into when FSD is active creates a feedback loop that could eventually tie directly into policy pricing. For individual owners who have opted their personal vehicles into the robotaxi network, the update effectively turns the Tesla app into a fleet management dashboard, one that tells you whether your car is earning money, whether it is driving itself to do it, and whether everything is operating the way it should from wherever you happen to be.
Tesla expands Robotaxi to Florida, marking its third state for autonomy
As Teslarati has reported, Tesla launched unsupervised robotaxi rides in Miami this summer, a milestone that makes a remote FSD status indicator significantly more practical than a cosmetic feature. When a vehicle is operating as a robotaxi without a driver present, the owner or fleet operator needs a reliable way to confirm autonomy is engaged. The app now provides exactly that.
As noted by NotATeslaApp, The update also arrived alongside a hint buried in the same app version that Tesla plans to use the cabin camera to verify driver identity before FSD can be activated. Pairing identity verification with a live autonomy status indicator points toward the infrastructure Tesla is building for a fleet of driverless vehicles that owners can monitor the way you would track a package delivery.