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SpaceX wins FCC approval to launch first polar Starlink satellites amidst rideshare chaos

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In a sign of the regulatory agency’s growing confidence in SpaceX, the FCC has rapidly approved a request to add ten Starlink satellites to an imminent Falcon 9 rideshare launch.

Known as Transporter-1 and originally scheduled to launch as early as December 2020 or January 14th, SpaceX delayed its first dedicated Smallsat Program mission to January 21st for unknown reasons last week. While there is no confirmed cause, any one of several recent events could have easily contributed to or fully caused the delay. In a rare ground processing failure, DARPA (Defense Advanced Research Projects Agency) revealed that two “risk reduction” technology demonstrator satellites were damaged on January 4th when their deployment mechanism was accidentally triggered during processing.

In other words, the two spacecraft may have been shot out of their dispensers by their spring-loaded deployment mechanisms, falling onto a processing bench or even off of the much taller payload stack. Meanwhile, on the very same day, space tug startup Momentus Space announced that it was removing its first Vigoride tug from Transporter-1 “for additional time…to secure FAA approval of…payloads.” Finally, once more on January 4th, SpaceX filed a request with the FCC to manifest and launch its first polar Starlink satellites to better take advantage of Transporter-1’s full capacity.

If launched, the ten spacecraft would be the first of several hundred planned polar Starlink satellites necessary for SpaceX’s massive internet constellation to serve some of the most remote communities on Earth. Referring to an orbit centered more around Earth’s north and south poles than its equator, the polar Starlink launch opportunity is available because SpaceX’s Transporter-1 mission – set to carry several dozen small satellites – is headed for a nearly polar “sun-synchronous orbit” (SSO).

For Starlink, sun-synchronous and polar orbit satellites will allow the constellation to serve customers and communities in high northern latitudes – possibly up to and including the Arctic and Antarctic once fully deployed.

SpaceX supported the US East Coast’s first polar launch in more than half a century in August 2020, effectively opening the same polar corridor that’s now allowing the company to launch Transporter-1 – and polar Starlink satellites – from the same pads it launches almost every other mission. It remains to be seen if SpaceX will one day perform dedicated polar Starlink launches from its West Coast launch pad – reactivated in November 2020 after spending almost a year and a half mothballed.

Perhaps the most impressive aspect of Starlink’s imminent polar launch debut is just how quickly both SpaceX and the FCC acted to make it happen. When SpaceX requested permission on January 4th, then just 10 days from the launch date, the historical odds of the FCC responding at all – let alone approving the request – in time were practically zero. Instead, the agency got back to SpaceX with a lengthy conditional approval (PDF) four days later. Although the FCC has yet to approve a request to move almost all of SpaceX’s 4,408 Phase 1 Starlink satellites to much lower orbits, the agency was apparently chomping at the bit to allow a limited trial at those lower orbits.

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Dropped from an orbital altitude of ~1200 km (~750 mi) to 560 km (~350 mi), the ten Starlink satellites SpaceX now has permission to launch on Transporter-1 likely represent less than 20% of one polar ‘plane’ of Starlink satellites. In simpler terms, those ten satellites will only be capable of supporting a very limited test of polar Starlink internet, likely resulting in intermittent, unreliable coverage that won’t be viable for civil use until the FCC permits SpaceX to launch one or several full planes. Still, receiving approval to launch any number of satellites mere days after filing a request suggests that full FCC approval is a now question of “when,” not “if.”

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla eyes supply partners for Optimus mass production

Tesla certified three Chinese suppliers for Optimus mass production, signaling its robot timeline is accelerating.

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Concept rendering of Tesla Optimus in mass production

Tesla’s robotics team traveled to Ningbo, in China’s Zhejiang province, on September 16 and spent the following day auditing component suppliers for Optimus, according to a Bloomberg report cited by RobotAIGeek. The visit moved three manufacturers from provisional status to certified mass production partners: Tuopu Group, which handles actuators and chassis components, Ningbo Joyson Electronic, a sensor supplier, and Zhejiang Sanhua Intelligent Controls, which builds thermal management systems. All three already supply parts to Tesla’s electric vehicles, and the audit reportedly came with fresh orders that supply chain reports put at an initial batch of roughly 5,000 units.

Tuopu, Joyson, and Sanhua built their manufacturing base serving the automotive industry, where tolerances and volume requirements are already close to what a mass produced humanoid robot demands. Sanhua in particular has history here. Teslarati reported last October that the company had received a roughly $685 million order for linear actuators tied to Optimus, a volume industry watchers estimated could cover around 180,000 robots once production ramped.

Supply chain reports tied to this week’s audit put Tesla’s near term production goal at about 1,000 Optimus units a week by late September, rising to 2,000 to 2,500 units a week by the end of the year. That pace would put real weight behind the timeline Tesla has been building toward since May, when it wound down Model S and Model X production at Fremont to convert that floor space into a dedicated Optimus line targeting one million units annually. JPMorgan analysts who toured the factory in August confirmed the conversion took roughly four months, a pace Musk has called unprecedented for a facility that size.

New drone video shows Tesla’s Optimus Factory reaching a turning point

Fremont is only the first phase. A second, larger Optimus plant is rising at Gigafactory Texas, where drone footage shared by Joe Tegtmeyer last week showed the structural steel nearing completion on the north end of the building. Tesla has said that facility is meant to eventually support production of up to 10 million units a year, though volume output there is not expected before 2027.

Commercial sales of Optimus are still targeted for the second half of 2027, but production is expected to start well before then. JPMorgan analyst Rajat Gupta has said Tesla’s “Optimus Academy” program, which uses early units to collect real world training data inside Tesla’s own facilities, is expected to be running later this year. Bloomberg Intelligence analyst Ian Ma described the Ningbo audits as “a positive commercialization signal for China’s humanoid supply chain,” noting that sentiment could improve further if the visit leads to confirmed supplier nominations and larger orders. The Solactive China Humanoid Robotics Index rose about 1.4% on the news, though it remains down roughly 30% for the year.

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Elon Musk’s next Uranium in Uranus merch is Boring Company’s weirdest tease yet

Elon Musk teased a glowing new Boring Company merch idea, complete with a Geiger counter.

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Concept rendering of Boring Company Uranium in Uranus merch tease via Grok
Concept rendering of Boring Company Uranium in Uranus merch tease via Grok

Elon Musk teased the next piece of Boring Company merchandise on X Saturday, and it is exactly as unserious as fans of the company’s product history have come to expect. “The next @boringcompany merch will put Uranium in Uranus,” Musk wrote in a thread posted early Saturday morning. He followed up by explaining that the item would glow in the dark, “because otherwise how could you find it,” and that a Geiger counter would be sold separately as “an optional strap-on.”

Musk closed the thread with a line that doubles as a mission statement for the tunneling company’s merchandise arm: “It’s not easy coming up with something that is both outrageously unsellable and yet extremely popular.”

The Boring Company has built a small but consistent side business out of novelty items that start as jokes and end up selling out. The company’s Not-a-Flamethrower raised roughly $10 million in a few days back in 2018, moving all 20,000 units it produced. Its Burnt Hair perfume, priced around $100 a bottle, sold out fast enough that scalpers were flipping units on eBay for ten times the retail price. Boring Bricks, made from tunneling spoil, followed the same playbook of teasing a product on X months before it became real.

Musk has not said what the actual item will be, only that it involves uranium and glows in the dark. Given the pattern, that vagueness is probably intentional. Past merch announcements have started as one-line jokes and taken weeks or months to turn into an actual product listing on the company’s site, and there is no guarantee this one follows through at all.

The timing lines up with a period of real momentum for the Boring Company outside of the joke merchandise. The company said last week it plans to double the number of operational stations on its Vegas Loop by the end of the year, a target tied to a hiring push for drivers and operations managers. Prufrock-5, one of the company’s tunnel boring machines, also just wrapped a test tunnel in Bastrop, Texas, and is expected to relaunch on its next assignment in November.

Whether the uranium joke turns into an actual product remains to be seen. Musk’s post did not include a price, a shipping date, or even a name for the item, which has historically meant a Boring Company website page goes up quietly, password protected, sometime before an announcement.

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NASA taps SpaceX for more astronaut missions as Boeing Starliner remains grounded

NASA just gave SpaceX a $946 million contract for three more astronaut missions through 2030.

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NASA has awarded SpaceX a $946 million contract modification covering three more astronaut missions to the International Space Station, according to an announcement the agency published Friday. The award adds Crew-15, Crew-16, and Crew-17 to SpaceX’s existing Commercial Crew Transportation Capability contract, bringing the agreement’s total value to $5.92 billion across 17 flights.

SpaceX confirmed the award on X, writing that it was excited for Falcon 9 and Dragon to launch NASA’s Crew-15, 16, and 17 missions to the Space Station from Florida. The new missions cover ground, launch, in orbit, and return operations, along with cargo transport and a lifeboat capability while docked at the station, and the period of performance runs through 2030.

The award follows a notice of intent NASA issued in May, when the agency first signaled it would purchase up to six additional post certification missions from SpaceX. Teslarati covered that filing at the time, noting NASA cited technical issues and schedule delays encountered by Boeing as a driving factor. Friday’s contract modification locks in three of those six missions, with the remaining three left open for NASA to award later, potentially to Boeing if Starliner clears certification.

Boeing’s CST-100 Starliner has still not flown an operational crew rotation mission for NASA. The spacecraft’s most recent crewed test flight in 2024 ended without the astronauts returning aboard Starliner, and the company has spent the time since working through thruster problems. SpaceX President Gwynne Shotwell said this week that SpaceX is not retiring Crew Dragon today, for sure, while stopping short of committing to fly it past 2030.

Crew-12 is currently docked at the space station, and NASA has said Crew-13 is targeting a launch in the coming weeks. The newly awarded Crew-15 through Crew-17 missions extend SpaceX’s role as NASA’s primary way of getting astronauts to and from orbit well into the back half of the decade, regardless of what happens with Starliner or Starship in the meantime.

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