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SpaceX Starship passed “cryo proof” test for the first time and here’s what’s next

A SpaceX Starship rocket just passed a critical "cryo proof" test for the first time. (NASASpaceflight - bocachicagal)

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Elon Musk says a SpaceX Starship prototype has passed a critical “cryo proof” test for the first time, opening the door for the rocket to move on to even bigger tests.

Late on April 26th, SpaceX’s South Texas team (and possibly a console team in California) readied the fourth full-scale Starship prototype (SN4) for its second major test. Known as a cryogenic proof test, it began less than 24 hours after the rocket completed a room-temperature gas pressure test to check for leaks and verify that the pressure vessel was sound. Musk quickly confirmed that Starship SN4 passed through that “ambient proof test” without issue.

For the cryo proof test, room-temperature nitrogen gas was replaced with ultra-cold liquid nitrogen, serving as a chemically neutral (i.e. non-explosive) simulant for Starship’s liquid oxygen and methane propellant. After a few hours of partial loading and offloading cycles meant to ensure that Starship’s valves and propellant supply hardware was working as intended, SpaceX controllers fully filled the rocket with some ~1000 metric tons (2.2 million lb) of liquid nitrogen. Once full, a hydraulic ram setup was activated to exert forces akin to Raptor engines operating at full thrust. After several prior failures, Starship SN4 thus became the first to survive the ordeal and graduate into the next stage of testing.

According to CEO Elon Musk, that next step will be a static fire test with a lone Raptor engine installed. Able to produce at least 200 metric tons of thrust (~450,000 lbf) at full throttle, Raptor is an exceptionally efficient methalox (methane/oxygen) rocket engine designed by SpaceX to power Starship and its Super Heavy booster. Methane and oxygen was chosen in large part because of the relative potential ease of its extraction and refinement on Mars.

Per Musk, that static fire could occur within the next six or so days, meaning that SpaceX will likely install a functional Raptor engine on a full-scale Starship for the first time ever within the next day or two. Before a static fire can be performed, though, another significant test or two will have to be completed.

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Known as a wet dress rehearsal (WDR), the first of those tests will be similar to April 26th’s cryo proof but with the neutral liquid nitrogen placed by real liquid oxygen and methane propellant. This is much riskier than the cryo proof in the sense that if a tank failure were to occur or a fire to accidentally start, 1000+ tons of highly-pressurized propellant could easily create a massive explosion and fireball, destroying or damaging much of the surrounding pad equipment. The WDR could potentially be rolled into another Raptor engine test that would verify its preburner performance.

Pictured on April 4th, one of these three Raptors will likely be installed on Starship SN4 just a day or two from now. (Elon Musk)

To operate, Raptors first take liquid oxygen and liquid methane into separate parts of the engine and rapidly heat them to turn them into high temperature gas. Those preburners then send that hot gas to separate turbopumps that spin up and allow the engines to keep supplying themselves with large quantities of propellant, followed by the process of actually igniting the engine itself with a complex series of blowtorches.

If the preburner and turbopump spin-up test is successful, SpaceX can then move on to the actual static fire. Featuring a single Raptor engine, Starship SN4 will hopefully become the first full-scale rocket to safely operate a flight-grade engine since SpaceX began full-scale tests in November 2019. If successful, that static fire could pave the way for Starship SN4 to perform a Starhopper-style 150m (500 ft) hop test as early as May 2020 – a hop that would be powered by a single Raptor engine according to Musk.

Starship SN5 will reportedly be the first ship to both have a nosecone installed and three Raptor engines installed if SN4 has a very successful few weeks and that new ship is perhaps just 5-10 days from being fully assembled. In short, things are about to get very busy and very exciting at SpaceX’s South Texas Starship factory and launch pad.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla eyes supply partners for Optimus mass production

Tesla certified three Chinese suppliers for Optimus mass production, signaling its robot timeline is accelerating.

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Concept rendering of Tesla Optimus in mass production

Tesla’s robotics team traveled to Ningbo, in China’s Zhejiang province, on September 16 and spent the following day auditing component suppliers for Optimus, according to a Bloomberg report cited by RobotAIGeek. The visit moved three manufacturers from provisional status to certified mass production partners: Tuopu Group, which handles actuators and chassis components, Ningbo Joyson Electronic, a sensor supplier, and Zhejiang Sanhua Intelligent Controls, which builds thermal management systems. All three already supply parts to Tesla’s electric vehicles, and the audit reportedly came with fresh orders that supply chain reports put at an initial batch of roughly 5,000 units.

Tuopu, Joyson, and Sanhua built their manufacturing base serving the automotive industry, where tolerances and volume requirements are already close to what a mass produced humanoid robot demands. Sanhua in particular has history here. Teslarati reported last October that the company had received a roughly $685 million order for linear actuators tied to Optimus, a volume industry watchers estimated could cover around 180,000 robots once production ramped.

Supply chain reports tied to this week’s audit put Tesla’s near term production goal at about 1,000 Optimus units a week by late September, rising to 2,000 to 2,500 units a week by the end of the year. That pace would put real weight behind the timeline Tesla has been building toward since May, when it wound down Model S and Model X production at Fremont to convert that floor space into a dedicated Optimus line targeting one million units annually. JPMorgan analysts who toured the factory in August confirmed the conversion took roughly four months, a pace Musk has called unprecedented for a facility that size.

New drone video shows Tesla’s Optimus Factory reaching a turning point

Fremont is only the first phase. A second, larger Optimus plant is rising at Gigafactory Texas, where drone footage shared by Joe Tegtmeyer last week showed the structural steel nearing completion on the north end of the building. Tesla has said that facility is meant to eventually support production of up to 10 million units a year, though volume output there is not expected before 2027.

Commercial sales of Optimus are still targeted for the second half of 2027, but production is expected to start well before then. JPMorgan analyst Rajat Gupta has said Tesla’s “Optimus Academy” program, which uses early units to collect real world training data inside Tesla’s own facilities, is expected to be running later this year. Bloomberg Intelligence analyst Ian Ma described the Ningbo audits as “a positive commercialization signal for China’s humanoid supply chain,” noting that sentiment could improve further if the visit leads to confirmed supplier nominations and larger orders. The Solactive China Humanoid Robotics Index rose about 1.4% on the news, though it remains down roughly 30% for the year.

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Elon Musk’s next Uranium in Uranus merch is Boring Company’s weirdest tease yet

Elon Musk teased a glowing new Boring Company merch idea, complete with a Geiger counter.

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Concept rendering of Boring Company Uranium in Uranus merch tease via Grok
Concept rendering of Boring Company Uranium in Uranus merch tease via Grok

Elon Musk teased the next piece of Boring Company merchandise on X Saturday, and it is exactly as unserious as fans of the company’s product history have come to expect. “The next @boringcompany merch will put Uranium in Uranus,” Musk wrote in a thread posted early Saturday morning. He followed up by explaining that the item would glow in the dark, “because otherwise how could you find it,” and that a Geiger counter would be sold separately as “an optional strap-on.”

Musk closed the thread with a line that doubles as a mission statement for the tunneling company’s merchandise arm: “It’s not easy coming up with something that is both outrageously unsellable and yet extremely popular.”

The Boring Company has built a small but consistent side business out of novelty items that start as jokes and end up selling out. The company’s Not-a-Flamethrower raised roughly $10 million in a few days back in 2018, moving all 20,000 units it produced. Its Burnt Hair perfume, priced around $100 a bottle, sold out fast enough that scalpers were flipping units on eBay for ten times the retail price. Boring Bricks, made from tunneling spoil, followed the same playbook of teasing a product on X months before it became real.

Musk has not said what the actual item will be, only that it involves uranium and glows in the dark. Given the pattern, that vagueness is probably intentional. Past merch announcements have started as one-line jokes and taken weeks or months to turn into an actual product listing on the company’s site, and there is no guarantee this one follows through at all.

The timing lines up with a period of real momentum for the Boring Company outside of the joke merchandise. The company said last week it plans to double the number of operational stations on its Vegas Loop by the end of the year, a target tied to a hiring push for drivers and operations managers. Prufrock-5, one of the company’s tunnel boring machines, also just wrapped a test tunnel in Bastrop, Texas, and is expected to relaunch on its next assignment in November.

Whether the uranium joke turns into an actual product remains to be seen. Musk’s post did not include a price, a shipping date, or even a name for the item, which has historically meant a Boring Company website page goes up quietly, password protected, sometime before an announcement.

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NASA taps SpaceX for more astronaut missions as Boeing Starliner remains grounded

NASA just gave SpaceX a $946 million contract for three more astronaut missions through 2030.

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NASA has awarded SpaceX a $946 million contract modification covering three more astronaut missions to the International Space Station, according to an announcement the agency published Friday. The award adds Crew-15, Crew-16, and Crew-17 to SpaceX’s existing Commercial Crew Transportation Capability contract, bringing the agreement’s total value to $5.92 billion across 17 flights.

SpaceX confirmed the award on X, writing that it was excited for Falcon 9 and Dragon to launch NASA’s Crew-15, 16, and 17 missions to the Space Station from Florida. The new missions cover ground, launch, in orbit, and return operations, along with cargo transport and a lifeboat capability while docked at the station, and the period of performance runs through 2030.

The award follows a notice of intent NASA issued in May, when the agency first signaled it would purchase up to six additional post certification missions from SpaceX. Teslarati covered that filing at the time, noting NASA cited technical issues and schedule delays encountered by Boeing as a driving factor. Friday’s contract modification locks in three of those six missions, with the remaining three left open for NASA to award later, potentially to Boeing if Starliner clears certification.

Boeing’s CST-100 Starliner has still not flown an operational crew rotation mission for NASA. The spacecraft’s most recent crewed test flight in 2024 ended without the astronauts returning aboard Starliner, and the company has spent the time since working through thruster problems. SpaceX President Gwynne Shotwell said this week that SpaceX is not retiring Crew Dragon today, for sure, while stopping short of committing to fly it past 2030.

Crew-12 is currently docked at the space station, and NASA has said Crew-13 is targeting a launch in the coming weeks. The newly awarded Crew-15 through Crew-17 missions extend SpaceX’s role as NASA’s primary way of getting astronauts to and from orbit well into the back half of the decade, regardless of what happens with Starliner or Starship in the meantime.

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