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SpaceX Starship passed “cryo proof” test for the first time and here’s what’s next

A SpaceX Starship rocket just passed a critical "cryo proof" test for the first time. (NASASpaceflight - bocachicagal)

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Elon Musk says a SpaceX Starship prototype has passed a critical “cryo proof” test for the first time, opening the door for the rocket to move on to even bigger tests.

Late on April 26th, SpaceX’s South Texas team (and possibly a console team in California) readied the fourth full-scale Starship prototype (SN4) for its second major test. Known as a cryogenic proof test, it began less than 24 hours after the rocket completed a room-temperature gas pressure test to check for leaks and verify that the pressure vessel was sound. Musk quickly confirmed that Starship SN4 passed through that “ambient proof test” without issue.

For the cryo proof test, room-temperature nitrogen gas was replaced with ultra-cold liquid nitrogen, serving as a chemically neutral (i.e. non-explosive) simulant for Starship’s liquid oxygen and methane propellant. After a few hours of partial loading and offloading cycles meant to ensure that Starship’s valves and propellant supply hardware was working as intended, SpaceX controllers fully filled the rocket with some ~1000 metric tons (2.2 million lb) of liquid nitrogen. Once full, a hydraulic ram setup was activated to exert forces akin to Raptor engines operating at full thrust. After several prior failures, Starship SN4 thus became the first to survive the ordeal and graduate into the next stage of testing.

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According to CEO Elon Musk, that next step will be a static fire test with a lone Raptor engine installed. Able to produce at least 200 metric tons of thrust (~450,000 lbf) at full throttle, Raptor is an exceptionally efficient methalox (methane/oxygen) rocket engine designed by SpaceX to power Starship and its Super Heavy booster. Methane and oxygen was chosen in large part because of the relative potential ease of its extraction and refinement on Mars.

Per Musk, that static fire could occur within the next six or so days, meaning that SpaceX will likely install a functional Raptor engine on a full-scale Starship for the first time ever within the next day or two. Before a static fire can be performed, though, another significant test or two will have to be completed.

Known as a wet dress rehearsal (WDR), the first of those tests will be similar to April 26th’s cryo proof but with the neutral liquid nitrogen placed by real liquid oxygen and methane propellant. This is much riskier than the cryo proof in the sense that if a tank failure were to occur or a fire to accidentally start, 1000+ tons of highly-pressurized propellant could easily create a massive explosion and fireball, destroying or damaging much of the surrounding pad equipment. The WDR could potentially be rolled into another Raptor engine test that would verify its preburner performance.

Pictured on April 4th, one of these three Raptors will likely be installed on Starship SN4 just a day or two from now. (Elon Musk)

To operate, Raptors first take liquid oxygen and liquid methane into separate parts of the engine and rapidly heat them to turn them into high temperature gas. Those preburners then send that hot gas to separate turbopumps that spin up and allow the engines to keep supplying themselves with large quantities of propellant, followed by the process of actually igniting the engine itself with a complex series of blowtorches.

If the preburner and turbopump spin-up test is successful, SpaceX can then move on to the actual static fire. Featuring a single Raptor engine, Starship SN4 will hopefully become the first full-scale rocket to safely operate a flight-grade engine since SpaceX began full-scale tests in November 2019. If successful, that static fire could pave the way for Starship SN4 to perform a Starhopper-style 150m (500 ft) hop test as early as May 2020 – a hop that would be powered by a single Raptor engine according to Musk.

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Starship SN5 will reportedly be the first ship to both have a nosecone installed and three Raptor engines installed if SN4 has a very successful few weeks and that new ship is perhaps just 5-10 days from being fully assembled. In short, things are about to get very busy and very exciting at SpaceX’s South Texas Starship factory and launch pad.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla already has a complete Robotaxi model, and it doesn’t depend on passenger count

That scenario was discussed during the company’s Q4 and FY 2025 earnings call, when executives explained why the majority of Robotaxi rides will only involve one or two people.

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Credit: @AdanGuajardo/X

Tesla already has the pieces in place for a full Robotaxi service that works regardless of passenger count, even if the backbone of the program is a small autonomous two-seater. 

That scenario was discussed during the company’s Q4 and FY 2025 earnings call, when executives explained why the majority of Robotaxi rides will only involve one or two people.

Two-seat Cybercabs make perfect sense

During the Q&A portion of the call, Tesla Vice President of Vehicle Engineering Lars Moravy pointed out that more than 90% of vehicle miles traveled today involve two or fewer passengers. This, the executive noted, directly informed the design of the Cybercab. 

“Autonomy and Cybercab are going to change the global market size and mix quite significantly. I think that’s quite obvious. General transportation is going to be better served by autonomy as it will be safer and cheaper. Over 90% of vehicle miles traveled are with two or fewer passengers now. This is why we designed Cybercab that way,” Moravy said. 

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Elon Musk expanded on the point, emphasizing that there is no fallback for Tesla’s bet on the Cybercab’s autonomous design. He reiterated that the autonomous two seater’s production is expected to start in April and noted that, over time, Tesla expects to produce far more Cybercabs than all of its other vehicles combined.

“Just to add to what Lars said there. The point that Lars made, which is that 90% of miles driven are with one or two passengers or one or two occupants, essentially, is a very important one… So this is clearly, there’s no fallback mechanism here. It’s like this car either drives itself or it does not drive… We would expect over time to make far more CyberCabs than all of our other vehicles combined. Given that 90% of distance driven or distance being distance traveled exactly, no longer driving, is one or two people,” Musk said. 

Tesla’s robotaxi lineup is already here

The more interesting takeaway from the Q4 and FY 2025 earnings call is the fact that Tesla does not need the Cybercab to serve every possible passenger scenario, simply because the company already has a functional Robotaxi model that scales by vehicle type.

The Cybercab will handle the bulk of the Robotaxi network’s trips, but for groups that need three or four seats, the Model Y fills that role. For higher-end or larger-family use cases, the extended-wheelbase Model Y L could cover five or six occupants, provided that Elon Musk greenlights the vehicle for North America. And for even larger groups or commercial transport, Tesla has already unveiled the Robovan, which could seat over ten people.

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Rather than forcing one vehicle to satisfy every use case, Tesla’s approach mirrors how transportation works today. Different vehicles will be used for different needs, while unifying everything under a single autonomous software and fleet platform.

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Tesla Cybercab spotted with interesting charging solution, stimulating discussion

The port is located in the rear of the vehicle and features a manual door and latch for plug-in, and the video shows an employee connecting to a Tesla Supercharger.

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Credit: What's Inside | X

Tesla Cybercab units are being tested publicly on roads throughout various areas of the United States, and a recent sighting of the vehicle’s charging port has certainly stimulated some discussions throughout the community.

The Cybercab is geared toward being a fully-autonomous vehicle, void of a steering wheel or pedals, only operating with the use of the Full Self-Driving suite. Everything from the driving itself to the charging to the cleaning is intended to be operated autonomously.

But a recent sighting of the vehicle has incited some speculation as to whether the vehicle might have some manual features, which would make sense, but let’s take a look:

The port is located in the rear of the vehicle and features a manual door and latch for plug-in, and the video shows an employee connecting to a Tesla Supercharger.

Now, it is important to remember these are prototype vehicles, and not the final product. Additionally, Tesla has said it plans to introduce wireless induction charging in the future, but it is not currently available, so these units need to have some ability to charge.

However, there are some arguments for a charging system like this, especially as the operation of the Cybercab begins after production starts, which is scheduled for April.

Wireless for Operation, Wired for Downtime

It seems ideal to use induction charging when the Cybercab is in operation. As it is for most Tesla owners taking roadtrips, Supercharging stops are only a few minutes long for the most part.

The Cybercab would benefit from more frequent Supercharging stops in between rides while it is operating a ride-sharing program.

Tesla wireless charging patent revealed ahead of Robotaxi unveiling event

However, when the vehicle rolls back to its hub for cleaning and maintenance, standard charging, where it is plugged into a charger of some kind, seems more ideal.

In the 45-minutes that the car is being cleaned and is having maintenance, it could be fully charged and ready for another full shift of rides, grabbing a few miles of range with induction charging when it’s out and about.

Induction Charging Challenges

Induction charging is still something that presents many challenges for companies that use it for anything, including things as trivial as charging cell phones.

While it is convenient, a lot of the charge is lost during heat transfer, which is something that is common with wireless charging solutions. Even in Teslas, the wireless charging mat present in its vehicles has been a common complaint among owners, so much so that the company recently included a feature to turn them off.

Production Timing and Potential Challenges

With Tesla planning to begin Cybercab production in April, the real challenge with the induction charging is whether the company can develop an effective wireless apparatus in that short time frame.

It has been in development for several years, but solving the issue with heat and energy loss is something that is not an easy task.

In the short-term, Tesla could utilize this port for normal Supercharging operation on the Cybercab. Eventually, it could be phased out as induction charging proves to be a more effective and convenient option.

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Tesla confirms that it finally solved its 4680 battery’s dry cathode process

The suggests the company has finally resolved one of the most challenging aspects of its next-generation battery cells.

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tesla 4680
Image used with permission for Teslarati. (Credit: Tom Cross)

Tesla has confirmed that it is now producing both the anode and cathode of its 4680 battery cells using a dry-electrode process, marking a key breakthrough in a technology the company has been working to industrialize for years. 

The update, disclosed in Tesla’s Q4 and FY 2025 update letter, suggests the company has finally resolved one of the most challenging aspects of its next-generation battery cells.

Dry cathode 4680 cells

In its Q4 and FY 2025 update letter, Tesla stated that it is now producing 4680 cells whose anode and cathode were produced during the dry electrode process. The confirmation addresses long-standing questions around whether Tesla could bring its dry cathode process into sustained production.

The disclosure was highlighted on X by Bonne Eggleston, Tesla’s Vice President of 4680 batteries, who wrote that “both electrodes use our dry process.”

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Tesla first introduced the dry-electrode concept during its Battery Day presentation in 2020, pitching it as a way to simplify production, reduce factory footprint, lower costs, and improve energy density. While Tesla has been producing 4680 cells for some time, the company had previously relied on more conventional approaches for parts of the process, leading to questions about whether a full dry-electrode process could even be achieved.

4680 packs for Model Y

Tesla also revealed in its Q4 and FY 2025 Update Letter that it has begun producing battery packs for certain Model Y vehicles using its in-house 4680 cells. As per Tesla: 

“We have begun to produce battery packs for certain Model Ys with our 4680 cells, unlocking an additional vector of supply to help navigate increasingly complex supply chain challenges caused by trade barriers and tariff risks.”

The timing is notable. With Tesla preparing to wind down Model S and Model X production, the Model Y and Model 3 are expected to account for an even larger share of the company’s vehicle output. Ensuring that the Model Y can be equipped with domestically produced 4680 battery packs gives Tesla greater flexibility to maintain production volumes in the United States, even as global battery supply chains face increasing complexity.

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