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SpaceX’s Starship explosion explained by Elon Musk

The burning wreckage of Starship SN4, May 29th. (SPadre)

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Shortly after a briefing following SpaceX’s flawless astronaut launch debut, CEO Elon Musk casually revealed the best explanation yet for why a Starship prototype violently exploded during testing on May 29th.

On that fated Saturday, SpaceX successfully completed the fifth static fire of a Raptor engine installed on a full-scale Starship prototype, preceded by about an hour and a half of vehicle checks and propellant loading. Unfortunately, around a minute after Raptor shut down, what was quickly identified as liquid methane began spurting out of a specific section at the base of Starship, rapidly creating a massive cloud as the cryogenic propellant boiled and turned into gas. The specific source is unclear but moments later, something under Starship SN4 provided the shock or spark needed to ignite the expanding fire hazard, producing a spectacularly large and violent explosion.

Unsurprisingly, the accidental fuel-air explosion that was created obliterated Starship SN4 in the blink of an eye, shredding its lower (liquid oxygen) tank into steel confetti and immediately breaching the upper (liquid methane) tank, which fell to the ground and subsequently exploded again. The launch mount Starship was staged on was also damaged beyond repair and has been fully dismantled and scrapped in the two days since the anomaly. Thankfully, however, SpaceX already has replacement mounts and ships well on their way to carrying Starship SN4’s torch forward and Elon Musk already seems to understand what caused the prototype’s demise.

Shortly after a post-launch briefing celebrating and discussing SpaceX’s inaugural astronaut launch on May 30th, Reuters reporter Joey Roulette was able to ask Musk about Starship SN4’s spectacular demise the day prior. The SpaceX CEO was quoted saying that “what we thought was going to be a minor test of a quick disconnect ended up being a big problem”, confirming suspicions based on careful analysis of public views of the explosion that it was caused by issues with Starship’s ground support equipment (GSE).

Starhopper’s quick-disconnect umbilical panel is pictured here in May 2019. Starship SN4 used a similar mechanism, although the plumbing is now located inside the vehicle’s circumference. (NASASpaceflight – bocachicagal)

In Musk’s statement, “quick disconnect” (QD) refers to an umbilical port that connects a launch vehicle to GSE, enabling the loading and offloading of propellant and fluids, clamping down the rocket, and providing a wired telemetry and communications link for ground controllers. QDs must perform all those tasks while also being able to rapidly release and disconnect, allowing the rocket to lift off while still protecting its sensitive ports for ease of reuse.

In theory, Starship’s quick-disconnect umbilical panel is even more complex, as it will have to simultaneously enable the ship to be fueled and controlled while sitting on top of a Super Heavy booster and permit in-orbit docking and refueling. Given that Starships are currently being tested independently on spartan launch mounts, it’s unclear if the current generation of prototypes has been outfitted with advanced QD panels. More likely, Musk was referring to a test of a less advanced QD panel similar to the rough version used on Starhopper last year, and SpaceX simply wanted to test its ability to disconnect and reconnect to Starship on command.

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SpaceX’s existing Starship launch mount was heavily damaged by SN4’s explosion and has since been fully dismantled. (NASASpaceflight – bocachicagal)
Starship SN4’s remains have already been cleared from the pad. (NASASpaceflight – bocachicagal)

If that’s the case, the likeliest explanation for SN4’s explosion is that that quick disconnect was unable to fully reconnect after the test, resulting in a leak from the liquid methane port when SpaceX began to detank the rocket. Instead of the highly-pressurized fluid flowing smoothly back to ground storage tanks, the liquid methane sprayed wildly, akin to the effect one might observe when attempting to block off an active water source with an open palm.

Work on a second launch mount was already ongoing when Starship SN4 exploded on May 29th. (NASASpaceflight – bocachicagal)
Starship SN5 and SN6 are simultaneously being assembled in SpaceX’s new vertical assembly building (VAB). (NASASpaceflight – bocachicagal)

Compared to the many possible ways a fueled Starship could fail, a propellant leak started by a faulty umbilical panel is about as convenient as they come. Starship SN4 may have been violently destroyed as a result, turning a relatively small error into exceptionally painful lesson but SpaceX has already had some success building full-scale prototypes at an almost unbelievably low cost – likely less than $10M apiece. Starship SN5 appears to be just shy of ready to take SN4’s place on the launch mount, although SpaceX will have to build an entirely new launch mount before it can resume testing.

At the same time, Starship SN5’s successor – SN6 – is just one stacking event away from reaching a level of completion similar to SN4 and SN5. All told, Starship SN4’s demise is just another part of the process of developing a new kind of rocket by building and testing hardware – failure can be a valuable tool when managed properly. Based on past observations, SpaceX could be ready to continue testing (and hopefully flying) Starship prototypes before the end of the month.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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BREAKING: Tesla launches public Robotaxi rides in Austin with no Safety Monitor

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Tesla has officially launched public Robotaxi rides in Austin, Texas, without a Safety Monitor in the vehicle, marking the first time the company has removed anyone from the vehicle other than the rider.

The Safety Monitor has been present in Tesla Robotaxis in Austin since its launch last June, maintaining safety for passengers and other vehicles, and was placed in the passenger’s seat.

Tesla planned to remove the Safety Monitor at the end of 2025, but it was not quite ready to do so. Now, in January, riders are officially reporting that they are able to hail a ride from a Model Y Robotaxi without anyone in the vehicle:

Tesla started testing this internally late last year and had several employees show that they were riding in the vehicle without anyone else there to intervene in case of an emergency.

Tesla has now expanded that program to the public. It is not active in the entire fleet, but there are a “few unsupervised vehicles mixed in with the broader robotaxi fleet with safety monitors,” Ashok Elluswamy said:

Tesla Robotaxi goes driverless as Musk confirms Safety Monitor removal testing

The Robotaxi program also operates in the California Bay Area, where the fleet is much larger, but Safety Monitors are placed in the driver’s seat and utilize Full Self-Driving, so it is essentially the same as an Uber driver using a Tesla with FSD.

In Austin, the removal of Safety Monitors marks a substantial achievement for Tesla moving forward. Now that it has enough confidence to remove Safety Monitors from Robotaxis altogether, there are nearly unlimited options for the company in terms of expansion.

While it is hoping to launch the ride-hailing service in more cities across the U.S. this year, this is a much larger development than expansion, at least for now, as it is the first time it is performing driverless rides in Robotaxi anywhere in the world for the public to enjoy.

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Tesla Earnings Call: Top 5 questions investors are asking

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(Credit: Tesla)

Tesla has scheduled its Earnings Call for Q4 and Full Year 2025 for next Wednesday, January 28, at 5:30 p.m. EST, and investors are already preparing to get some answers from executives regarding a wide variety of topics.

The company accepts several questions from retail investors through the platform Say, which then allows shareholders to vote on the best questions.

Tesla does not answer anything regarding future product releases, but they are willing to shed light on current timelines, progress of certain projects, and other plans.

There are five questions that range over a variety of topics, including SpaceX, Full Self-Driving, Robotaxi, and Optimus, which are currently in the lead to be asked and potentially answered by Elon Musk and other Tesla executives:

SpaceX IPO is coming, CEO Elon Musk confirms

  1. You once said: Loyalty deserves loyalty. Will long-term Tesla shareholders still be prioritized if SpaceX does an IPO?
    1. Our Take – With a lot of speculation regarding an incoming SpaceX IPO, Tesla investors, especially long-term ones, should be able to benefit from an early opportunity to purchase shares. This has been discussed endlessly over the past year, and we must be getting close to it.
  2. When is FSD going to be 100% unsupervised?
    1. Our Take – Musk said today that this is essentially a solved problem, and it could be available in the U.S. by the end of this year.
  3. What is the current bottleneck to increase Robotaxi deployment & personal use unsupervised FSD? The safety/performance of the most recent models or people to monitor robots, robotaxis, in-car, or remotely? Or something else?
    1. Our Take – The bottleneck seems to be based on data, which Musk said Tesla needs 10 billion miles of data to achieve unsupervised FSD. Once that happens, regulatory issues will be what hold things up from moving forward.
  4. Regarding Optimus, could you share the current number of units deployed in Tesla factories and actively performing production tasks? What specific roles or operations are they handling, and how has their integration impacted factory efficiency or output?
    1. Our Take – Optimus is going to have a larger role in factories moving forward, and later this year, they will have larger responsibilities.
  5. Can you please tie purchased FSD to our owner accounts vs. locked to the car? This will help us enjoy it in any Tesla we drive/buy and reward us for hanging in so long, some of us since 2017.
    1. Our Take – This is a good one and should get us some additional information on the FSD transfer plans and Subscription-only model that Tesla will adopt soon.

Tesla will have its Earnings Call on Wednesday, January 28.

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Elon Musk

Elon Musk shares incredible detail about Tesla Cybercab efficiency

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(Credit: Tesla North America | X)

Elon Musk shared an incredible detail about Tesla Cybercab’s potential efficiency, as the company has hinted in the past that it could be one of the most affordable vehicles to operate from a per-mile basis.

ARK Invest released a report recently that shed some light on the potential incremental cost per mile of various Robotaxis that will be available on the market in the coming years.

The Cybercab, which is detailed for the year 2030, has an exceptionally low cost of operation, which is something Tesla revealed when it unveiled the vehicle a year and a half ago at the “We, Robot” event in Los Angeles.

Musk said on numerous occasions that Tesla plans to hit the $0.20 cents per mile mark with the Cybercab, describing a “clear path” to achieving that figure and emphasizing it is the “full considered” cost, which would include energy, maintenance, cleaning, depreciation, and insurance.

ARK’s report showed that the Cybercab would be roughly half the cost of the Waymo 6th Gen Robotaxi in 2030, as that would come in at around $0.40 per mile all in. Cybercab, at scale, would be at $0.20.

Credit: ARK Invest

This would be a dramatic decrease in the cost of operation for Tesla, and the savings would then be passed on to customers who choose to utilize the ride-sharing service for their own transportation needs.

The U.S. average cost of new vehicle ownership is about $0.77 per mile, according to AAA. Meanwhile, Uber and Lyft rideshares often cost between $1 and $4 per mile, while Waymo can cost between $0.60 and $1 or more per mile, according to some estimates.

Tesla’s engineering has been the true driver of these cost efficiencies, and its focus on creating a vehicle that is as cost-effective to operate as possible is truly going to pay off as the vehicle begins to scale. Tesla wants to get the Cybercab to about 5.5-6 miles per kWh, which has been discussed with prototypes.

Additionally, fewer parts due to the umboxed manufacturing process, a lower initial cost, and eliminating the need to pay humans for their labor would also contribute to a cheaper operational cost overall. While aspirational, all of the ingredients for this to be a real goal are there.

It may take some time as Tesla needs to hammer the manufacturing processes, and Musk has said there will be growing pains early. This week, he said regarding the early production efforts:

“…initial production is always very slow and follows an S-curve. The speed of production ramp is inversely proportionate to how many new parts and steps there are. For Cybercab and Optimus, almost everything is new, so the early production rate will be agonizingly slow, but eventually end up being insanely fast.”

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