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SpaceX’s Starship factory is churning out steel rockets faster than ever
SpaceX’s South Texas Starship factory is churning out steel rocket hardware faster than ever before according to photos of yet another prototype already in the works.
At the same time as SpaceX works around the clock to test SN4 and prepare the ship for what will be the first flight of a full-scale Starship prototype, the company is building not one; not two; but three additional prototypes. A confirmation that a third Starship was being simultaneously manufactured in South Texas came on May 25th when local Boca Chica resident and observer Mary (bocachicagal) captured a photo of a pair of stacked steel rings rather conspicuously labeled “SN7”.
While it’s possible that “SN7” is just a coincidence, it’s far more likely that it refers to Starship serial number 7 (SN7), set to be the seventh full-scale prototype built by SpaceX. The apparent start of SN7’s steel ring assembly process some two weeks ago also suggests that no less than several other rings are likely being mated in one or more of SpaceX’s three main manufacturing tents or a much taller windbreak structure. In fact, SpaceX is building Starship prototypes so quickly that the company is actively assembling a second launch mount, suggesting that two Starships could soon be tested more or less simultaneously without stepping on each other’s steel toes.
The most impressive aspect of SN7’s appearance, however, is the fact that SpaceX is already in the late stages of stacking Starship SN5 and begun preparing to stack Starship SN6 directly beside it just a few days ago. Based on labels attached to the side of a new steel nosecone section rolled out of SpaceX’s tent factory a few days ago, Starship SN5 will likely become the first full-scale Starship to reach its full height in a permanent, functional fashion. Back in October 2019, SpaceX did technically stack Starship Mk1 to its full height for a few weeks, but the ship’s nose section was never permanently attached and really only served as a pathfinder and full-scale mockup.
Starship Mk1 ultimately failed prematurely during its first major cryogenic pressure test in November 2019, bursting well before it reached the tank pressures needed for low-velocity hop tests (let alone orbital flight). In the sixth months since, SpaceX refocused its resources and spent much of the time dramatically upgrading its South Texas Starship production facilities and methods. In a rapid-fire series of tests of custom-built Starship tanks, SpaceX quickly proved that those improved methods could produce steel tanks more than capable of surviving pressures of ~8.5 bar (~125 psi) and beyond.
More recently, Starship SN4 – a full-scale prototype with two propellant tanks and three tank domes – passed a ~7.5 bar (~110 psi) cryogenic pressure test with flying colors, just shy of fully validating the smaller tank tests that made it possible. According to CEO Elon Musk, ~8.5 bar is enough to perform orbital launches with the ~40% safety margin preferred for human spaceflight, while 7.5 bar meets the minimum needed for Starship to perform uncrewed orbital launches with a ~25% safety margin.
In other words, SpaceX isn’t simply churning out low-fidelity prototypes – the ships that are being mass-produced are of a high enough quality to be qualified for orbital-class launches. Of course, the physical structure of Starship is just one of many technologies that need to work in harmony for successful orbital flights, many of which need to pass their own challenging tests to be declared ready for launch, but it’s still undeniably impressive that SpaceX is already building complete Starship fuselages in a matter of weeks.
In fact, given that Starship SN4 could perform the first hop test and that SN5 could be assigned to the first high-altitude (3-20+ km) flight tests, there is definitely a chance, however minimal, that Starship SN6 or SN7 could eventually be upgraded for the system’s inaugural orbital launch attempt. Regardless, it’s safe to say that the next several weeks are going to be jam-packed with numerous Starship production and test milestones.
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In a major development that will inevitably strengthen Tesla’s dominant position in the American EV market, Polestar has been effectively banned from selling new vehicles in the United States, starting with the 2027 model year.
The U.S. Department of Commerce denied Polestar authorization under the Connected Vehicle Rule, which prohibits vehicles containing certain connected technologies (Cellular, Wi-Fi, Bluetooth, etc.) linked to China or Russia due to national security risks, including potential data collection on American drivers.
🚨 A Tesla competitor goes down
Polestar will no longer sell new vehicles in the United States starting with the 2027 model year.
The U.S. Department of Commerce denied the brand authorization under the Connected Vehicle Rule, which restricts the sale of cars with software and… pic.twitter.com/TrwnQeoiES
— TESLARATI (@Teslarati) June 25, 2026
Polestar, which is majority-owned by China’s Geely Holding, could not obtain the required exemption despite producing some models domestically.
Polestar confirmed it will sell off any remaining inventory of the Polestar 3 and Polestar 4 models, while continuing service and warranty support for existing customers. No new models or major refreshes will reach U.S. buyers, and the company is pivoting its growth strategy to Europe, where it already generates the vast majority of its sales.
The outcome removes a direct premium EV competitor that had positioned itself as a stylish, performance-oriented alternative to Tesla’s lineup. The Polestar 2 challenged the Model 3, while the Polestar 3 and 4 targeted segments overlapping with the Model Y and upcoming Tesla offerings. Polestar’s U.S. sales had already been sluggish amid intense competition and slower demand, representing just 6 percent of its global volume in the first quarter of 2026.
While Polestar was not on Tesla’s level in the U.S., it still places a dent in the evergrowing field of Tesla competitors in the country, where it has long dominated EV sales.
Tesla faces none of these hurdles. As a U.S.-founded and U.S.-headquartered company with major manufacturing in Fremont, Austin, and Nevada, Tesla’s vehicles are built with compliant domestic and allied supply chains. Its Full Self-Driving technology, over-the-air software updates, and vertically integrated ecosystem were developed entirely in-house without foreign ownership entanglements that trigger national security reviews, at least in the U.S.
Of course, it did face a similar threat in China a few years back:
Elon Musk responds to reports of Tesla ban among China’s military over security concerns
The Connected Vehicle Rule, first advanced under the prior administration and upheld under the current one, is part of a broader U.S. effort to protect the domestic auto industry and critical technology from Chinese influence. High tariffs on Chinese-made EVs and related restrictions have already reshaped the market. Tesla benefits directly: it avoids these barriers while continuing to lead in U.S. EV sales volume, Supercharger network expansion, and energy storage integration.
By clearing Polestar from the new-vehicle playing field, the policy reduces competitive pressure in the premium and performance EV segments where Tesla has invested billions. American consumers seeking cutting-edge electric vehicles now have one fewer option tied to foreign adversaries — and one clearer path to the market leader that has driven the EV transition from the start.
For Tesla, this is more than regulatory relief. It is a strategic tailwind that reinforces its position as America’s premier EV innovator at a time when domestic manufacturing and technological independence matter most.
Tesla Cybercab stands to gain from new rules that the Trump Administration is aiming to enforce on autonomous vehicles. On Thursday, NHTSA, under the Trump Administration’s U.S. Department of Transportation, commenced rulemaking on the Federal Motor Vehicle Safety Standards (FMVSS).
This effort aims to eliminate the mandate for manual brake pedals in vehicles that are designed to be driven exclusively by automated driving systems. This would impact the Tesla Cybercab, which the company has stated would operate without a steering wheel or pedals.
Tesla Cybercab launch is imminent after latest sighting at Giga Texas
The Trump Administration is looking to revise FMVSS No. 135, which requires standard braking systems on light-duty vehicles.
Currently, the regulation requires light-duty cars to use traditional manual braking systems that allow operators to slow the vehicle. With the advent of self-driving in the U.S., these regulations need updating, and these are the changes that could come to FMVSS No. 135:
- Removes requirements for hand- or foot-operated brake controls for vehicles designed never to be operated by a human. Existing rules still apply to AVs that retain manual controls.
- All subject vehicles must still meet the same stopping distance performance criteria via alternative testing procedures.
- While this update ensures AVs can physically stop when commanded, NHTSA is separately developing safety performance requirements for AVs in real-world driving scenarios.
- NHTSA will continue to use its broad defect enforcement authority to investigate unsafe ADS behavior and oversee recalls.
As autonomy becomes a greater part of passenger travel, these types of rule adjustments will be more than reasonable. It will give manufacturers the ability to self-certify their vehicles and avoid any red tape that could ultimately delay the deployment of these vehicles.
Administrators are also incredibly excited about the opportunity to play a role in the advancement of self-driving vehicles.
“We are at the cusp of the greatest technological revolution in vehicle technology since the innovation of the Model T,” NHTSA Administrator Jonathan Morrison said. “If we want America to lead the way, we have to reimagine our regulatory framework. That’s why under Secretary Sean Duffy’s AV Framework, NHTSA is tearing down pointless barriers to innovative designs while strengthening the fundamental safety requirements that matter and holding AV developers accountable for safe performance.”
The Cybercab entered mass production at Gigafactory Texas in April. Tesla ultimately plans to push the vehicle into its Robotaxi fleet, potentially when frameworks like these are established.
Tesla plans to boost production at its Gigafactory Berlin plant in Germany following a sharp rebound in sales and demand in Europe after a softer 2025.
The plans put Tesla in a better position to compete with strengthening companies in Europe and potentially other markets; demand indicators show Tesla is much better off than in 2025.
Last year was a tough year for Tesla in terms of overall demand in Europe. The company produced over 200,000 vehicles at the German plant last year, a soft figure compared to the 375,000 vehicles Tesla lists as its current capacity at the factory.
🚨 Tesla said this morning it will ramp up production at Gigafactory Berlin to a volume of 7,500 vehicles per week.
This is a 20 percent boost in production. Tesla will hire 1,000 new employees to help with the increase.$TSLA pic.twitter.com/kravKfRO5n
— TESLARATI (@Teslarati) June 25, 2026
Tesla’s overall European sales dropped significantly last year due to a variety of factors. However, sales are rebounding, and demand is strong once again, and only getting stronger. Tesla is now planning to bump production of Model Y vehicles at Giga Berlin upward by about 20 percent. It will also bring 1,000 new jobs to the plant.
Tesla confirmed the details of its planned production expansion in Germany this morning. It is a strategy to keep up with strengthening demand.
In Q1, Tesla saw a record 61,000 vehicles produced at Giga Berlin. European registrations rebounded sharply, with Model Y seeing 117 percent increases in March 2026 compared to last year. Germany alone saw stark increases, with a quadrupling in registrations to 9,252 units.
This trend continued in other key European markets, including France, Denmark and Sweden. Tesla registrations were up over 46 percent in some of these markets, and Model Y continued its trend as a top BEV in the market.
Demand has been recovering strongly in 2026, giving Tesla a reason to expand production efforts at the factory. These increases signal management’s confidence in sustained or growing European pull for Berlin-built vehicles.
One of Tesla’s biggest threats just got banned in the U.S.
Tesla Cybercab stands to gain from new Trump autonomy rules
