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SpaceX’s Starship factory is churning out steel rockets faster than ever

SpaceX has already started work on its seventh Starship prototype, meaning that the company is currently building three ships simultaneously. (NASASpaceflight - bocachicagal)

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SpaceX’s South Texas Starship factory is churning out steel rocket hardware faster than ever before according to photos of yet another prototype already in the works.

At the same time as SpaceX works around the clock to test SN4 and prepare the ship for what will be the first flight of a full-scale Starship prototype, the company is building not one; not two; but three additional prototypes. A confirmation that a third Starship was being simultaneously manufactured in South Texas came on May 25th when local Boca Chica resident and observer Mary (bocachicagal) captured a photo of a pair of stacked steel rings rather conspicuously labeled “SN7”.

While it’s possible that “SN7” is just a coincidence, it’s far more likely that it refers to Starship serial number 7 (SN7), set to be the seventh full-scale prototype built by SpaceX. The apparent start of SN7’s steel ring assembly process some two weeks ago also suggests that no less than several other rings are likely being mated in one or more of SpaceX’s three main manufacturing tents or a much taller windbreak structure. In fact, SpaceX is building Starship prototypes so quickly that the company is actively assembling a second launch mount, suggesting that two Starships could soon be tested more or less simultaneously without stepping on each other’s steel toes.

Starship SN4 continues to track towards a critical flight test as of May 23rd. (NASASpaceflight – bocachicagal)
SpaceX’s Starship factory is currently studded with dozens upon dozens of steel rings and Starship sections. (NASASpaceflight – bocachicagal)

The most impressive aspect of SN7’s appearance, however, is the fact that SpaceX is already in the late stages of stacking Starship SN5 and begun preparing to stack Starship SN6 directly beside it just a few days ago. Based on labels attached to the side of a new steel nosecone section rolled out of SpaceX’s tent factory a few days ago, Starship SN5 will likely become the first full-scale Starship to reach its full height in a permanent, functional fashion. Back in October 2019, SpaceX did technically stack Starship Mk1 to its full height for a few weeks, but the ship’s nose section was never permanently attached and really only served as a pathfinder and full-scale mockup.

The entirety of Starship SN5’s fuselage structure is visible here in one frame on May 21st. (NASASpaceflight – bocachicagal)

Starship Mk1 ultimately failed prematurely during its first major cryogenic pressure test in November 2019, bursting well before it reached the tank pressures needed for low-velocity hop tests (let alone orbital flight). In the sixth months since, SpaceX refocused its resources and spent much of the time dramatically upgrading its South Texas Starship production facilities and methods. In a rapid-fire series of tests of custom-built Starship tanks, SpaceX quickly proved that those improved methods could produce steel tanks more than capable of surviving pressures of ~8.5 bar (~125 psi) and beyond.

More recently, Starship SN4 – a full-scale prototype with two propellant tanks and three tank domes – passed a ~7.5 bar (~110 psi) cryogenic pressure test with flying colors, just shy of fully validating the smaller tank tests that made it possible. According to CEO Elon Musk, ~8.5 bar is enough to perform orbital launches with the ~40% safety margin preferred for human spaceflight, while 7.5 bar meets the minimum needed for Starship to perform uncrewed orbital launches with a ~25% safety margin.

Starship heads to orbit atop a Super Heavy booster. (SpaceX)

In other words, SpaceX isn’t simply churning out low-fidelity prototypes – the ships that are being mass-produced are of a high enough quality to be qualified for orbital-class launches. Of course, the physical structure of Starship is just one of many technologies that need to work in harmony for successful orbital flights, many of which need to pass their own challenging tests to be declared ready for launch, but it’s still undeniably impressive that SpaceX is already building complete Starship fuselages in a matter of weeks.

In fact, given that Starship SN4 could perform the first hop test and that SN5 could be assigned to the first high-altitude (3-20+ km) flight tests, there is definitely a chance, however minimal, that Starship SN6 or SN7 could eventually be upgraded for the system’s inaugural orbital launch attempt. Regardless, it’s safe to say that the next several weeks are going to be jam-packed with numerous Starship production and test milestones.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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SpaceX Starship Flight 13 faces wrath of the Texas skies

SpaceX pushed Starship Flight 13 to Friday, blaming weather instead of the previous engine issues.

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SpaceX called off Thursday’s launch attempt of Starship Flight 13, pushing the mission to Friday because of weather tied to Tropical Storm Bertha. The company confirmed the delay on X, noting “Now targeting Friday, July 24 for Starship’s thirteenth flight test, due to weather. A key objective for the flight test is to get clear imagery from the ground of Starship’s heatshield as it flies at a higher dynamic pressure during ascent, which won’t be possible with today’s weather conditions.”

This is the second delay for Flight 13 in two weeks. SpaceX first tried to launch the mission on July 16, but the countdown ended in an automated abort at T-0 when four of Super Heavy Booster 20’s 33 Raptor engines failed to ignite. Musk said at the time that two Raptors would need to be removed and replaced, as Teslarati reported. The company spent the following week destacking Ship 40 and Booster 20, swapping engines, and running leak checks before restacking the vehicle on Pad 2 Wednesday night, according to Spaceflight Now’s live coverage.

Elon Musk debunks $52 billion SpaceX-NVIDIA GPU deal

 

Unlike the engine problem, Thursday’s delay has nothing to do with the hardware. SpaceX wants clean footage of Starship’s heat shield captured from the ground as the vehicle flies through max dynamic pressure, something the storm’s cloud cover over South Texas would not allow. The company said visibility should improve for Friday’s attempt, with the same 90 minute window opening at 5:45 p.m. CT.

Flight 13 will be the second outing for the V3 versions of Starship and Super Heavy, following their debut on Flight 12 in May. The mission carries 20 production Starlink V3 satellites, the first time SpaceX has flown operational satellites rather than mass simulators on Starship. Six of those satellites are fitted with cameras to inspect the heat shield from a different angle during ascent, giving engineers a second data source beyond the ground imagery the weather is currently blocking.

Booster 20 will attempt a boostback burn and a splashdown landing burn in the Gulf of America, while Ship 40 follows a suborbital trajectory toward a landing in the Indian Ocean. The flight plan largely mirrors Flight 12, though the booster will run a more aggressive ascent burn after max Q this time, and the ship’s heat shield includes load sensing tiles meant to measure stress at the higher dynamic pressure SpaceX is targeting.

If Friday’s attempt succeeds, Flight 13 could be the last suborbital test in the program. SpaceX is already looking to push for an orbital flight on Flight 14.

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Investor's Corner

Tesla stock tumbles after earnings, one of its sharpest single-day declines

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Credit: Tesla

Tesla stock (NASDAQ: TSLA) endured one of its sharpest single-day declines in years on July 23, tumbling approximately 14.5 percent and closing near $320 after opening the session around $374. The drop erased more than $140 billion in market value amid heavy trading volume and left the shares at multi-week lows.

The sell-off followed the company’s second-quarter 2026 results, released the previous evening. Tesla reported record revenue of $28.2 billion, up 26 percent year over year, driven by a Q2-record 480,126 vehicle deliveries. Energy storage deployments also rose strongly.

Tesla (TSLA) Q2 2026 earnings results: miss on EPS, beat on revenue

Yet profitability disappointed sharply. Operating income fell 57 percent to $398 million, compressing the operating margin to just 1.4 percent. Non-GAAP earnings per share came in at $0.33, well below the roughly $0.53 analysts had expected. Free cash flow turned negative by $1.1 billion as capital expenditures surged 142 percent to $5.8 billion, largely tied to accelerated spending on artificial intelligence, robotics, and autonomous systems.

The losses on capex were expected, as Tesla said it would be spending heavily in 2026.

Investors also reacted to lingering uncertainty surrounding key product timelines. During the Earnings Call, management reiterated ambitions for Robotaxi deployment and the Optimus humanoid robot, but offered limited new concrete milestones, renewing questions about execution pace that have long accompanied Tesla’s ambitious roadmap.

The magnitude of the decline places it among Tesla’s more severe one-day percentage losses since its 2010 initial public offering. Historically, the two largest single-day drops (split-adjusted) remain September 8, 2020, when shares fell 21.1 percent amid broader market volatility and valuation concerns, and January 13, 2012, with a 19.3 percent plunge during the company’s early growth struggles.

Other notable declines include an 18.6 percent drop on March 16, 2020, at the onset of pandemic-related market turmoil. Thursday’s move ranks roughly ninth on the all-time list but stands out as the steepest in more than a year.

Despite the short-term pain, Tesla’s long-term trajectory has repeatedly recovered from such volatility. The latest results underscore both the strength of its core automotive and energy businesses and the near-term costs of heavy investment in next-generation technologies.

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Elon Musk

Elon Musk is not happy about this Tesla Full Self-Driving approval delay

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Credit: Tesla

Elon Musk clapped back at France’s decision to withhold the approval for Tesla’s Full Self-Driving (FSD) Supervised system, projecting a clear and blunt message to French Transport Minister Phillippe Tabarot, after he publicly rejected the technology in its current form.

Tabarot outlines several concerns with Tesla Full Self-Driving in a detailed video statement, where he said, “The safety trade-offs are not yet sufficient to authorize it as it currently stands,” he said. He emphasized that FSD is not a true self-driving system and that the driver remains fully responsible.

Key issues Tabarot also brought up included allowing speeding when surrounding traffic exceeds limits and what he believes are insufficient guarantees of driver attention during complex urban maneuvers such as lane changes, intersections, and roundabouts.

While acknowledging technological progress and France’s support for autonomous innovation, Tabarot stressed that deployment must prioritize road safety. He noted ongoing technical discussions with Tesla, the Netherlands, and other European partners, with further ecosystem meetings planned for the fall.

Musk’s rebuke highlights the human cost of regulatory caution. Tesla’s latest safety reports provide compelling data supporting accelerated adoption. In the most recent 12-month period, vehicles using FSD (Supervised) recorded one major collision per approximately 5.1 million miles driven, dramatically better than the U.S. national average of one crash per 698,000 miles.

Even Tesla vehicles driven manually with active safety features outperform the average by a wide margin. These figures come from billions of real-world miles of telemetry, showing FSD vehicles involved in far fewer incidents than both manual Teslas and the broader U.S. fleet.

Critics argue Tesla’s comparisons require careful scrutiny regarding reporting thresholds and fleet demographics, yet the data consistently positions FSD as a potential lifesaver. With road fatalities remaining a leading cause of death worldwide, Musk contends that proven safer technology should not face prolonged bureaucratic hurdles.

France’s measured approach reflects the broader European regulatory caution, which many, especially Musk, have been critical of in the past. However, as autonomous systems from Tesla and competitors like Waymo demonstrate superior safety in independent studies, pressure is mounting for harmonized approvals.

Musk’s warning carries the belief that every month of delay may equate to avoidable tragedies on European roads.

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