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(Update: Sunday) SpaceX’s high-altitude Starship launch debut slips to Monday

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Update #2: Per new Temporary Flight Restrictions, there’s now a chance that SpaceX has rescheduled Starship’s (now slightly less) high-altitude launch debut on Sunday afternoon, December 6th.

As always with experimental testing, uncertainty remains. Stay tuned for updates as we close in on Starship SN8’s 12.5-kilometer (~7.8 mi) launch debut.

Update: SpaceX’s high-altitude Starship launch debut appears to have slipped to no earlier than (NET) Monday morning, December 7th, and been reduced from 15 km to 12.5 km.

FAA-approved flight restrictions filed on December 2nd were retracted on December 3rd for unknown reasons, ultimately giving SpaceX several more days to prepare Starship SN8 for an ambitious high-altitude launch, coast, freefall, and landing attempt.

Meanwhile, SpaceX has also lowered Starship SN8’s apogee target to 12.5 km (7.8 mi) from 15 km, itself a reduction from 20 km made earlier this year. Why is entirely unclear but it’s likely that the company is in active discussion (and probably arguments) with the FAA, perhaps requiring a compromise to ensure regulatory approval.

It remains to be seen if SpaceX will perform any additional testing over the weekend or if the company will attempt to schedule Starship SN8’s launch debut on Saturday or Sunday. Stay tuned for updates and Elon Musk’s promised SpaceX webcast.

A panorama of SpaceX’s two suborbital pads, its orbital launch mount (behind the tent at left), and Starship SN8. (Richard Angle)

SpaceX has received FAA approval to attempt Starship’s high-altitude launch debut as early as Friday according to a Temporary Flight Restriction (TFR) filed on December 2nd.

SpaceX’s first high-altitude Starship TFR revealed that the crucial flight test is now scheduled sometime between 8 am and 5 pm CST (14:00-23:00 UTC) on Friday, December 4th, with identical backup windows available (and cleared with the FAA) on Saturday and Sunday. Originally scheduled as early as November 30th, the delays are less than surprising given the complexity and unprecedented nature of the flight test facing SpaceX.

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Starship serial/ship number 8 (SN8) – the first functional full-height prototype – is tasked with launching from Boca Chica, Texas to an apogee of 15 kilometers (~9.5 miles) and dropping back to Earth to test an unproven approach to rocket recovery.

Often referred to as a bellyflop or skydiver-style attitude, Starship SN8 will attempt to freefall belly-down back to earth, using four large flaps to maintain a stable approach much like skydivers use their arms and legs to control heading and speed. When landing on planets or moons with relatively thick atmospheres, a controlled freefall could save Starship a huge amount of structural mass (no need for wings or actual airfoils) and propellant – a major benefit for what aims to be the largest reusable orbital spacecraft ever built.

Starship SN8 is pictured beside Starhopper on November 3rd. (NASASpaceflight – bocachicagal)
Three Raptors are installed within Starship SN8’s enclosed skirt section. (Elon Musk)

Powered by three Raptor engines capable of producing up to 600 metric tons (1.3 million lbf) of thrust at full throttle, SN8’s launch debut will mark Starship’s first multiengine flight – a major milestone for any rocket prototype. SpaceX CEO Elon Musk also recently noted that Starship SN8’s propellant tanks will only be “slightly filled” for its 15 km launch debut, potentially resulting in an extremely healthy thrust to weight ratio at liftoff.

Based on several unofficial estimates, Starship SN8 is also likely to break the sound barrier on ascent, potentially putting the prototype through conditions similar to what an actual orbital launch might see at Max Q (the point of maximum aerodynamic pressure). Further adding to the daunting list of ‘firsts’, SN8’s 15 km debut will be the first Starship hop or flight with a nosecone, making it the first full-scale structural test of a nose section and the methods used to attach it to Starship’s tank section. It’s hard to exaggerate the number of things that could go wrong and the number of ways Starship SN8 could fail during its first flight.

In the interim, SpaceX has taken Starship’s launch delay as an opportunity to perform some kind of additional testing on the evening of December 2nd, involving some kind of cryogenic proof test (using liquid nitrogen) or wet dress rehearsal (WDR; using real liquid methane and oxygen). While there were initial signs that SpaceX would put SN8 through one or several more Raptor static fires before clearing the rocket for flight, it appears that those plans were cancelled earlier this week.

Less testing amplifies the risk that Starship SN8 will fail after liftoff, the probability of which Musk has pegged at ~67%. Regardless, SN8’s launch debut is bound to be spectacular and Starships SN9 and SN10 are nearly ready to take over wherever SN8 leaves off.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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New drone video shows Tesla’s Optimus Factory reaching a turning point

New drone footage shows Tesla’s dedicated Optimus factory steel frame nearing completion at Giga Texas.

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Tesla’s dedicated Optimus factory at Gigafactory Texas is closing in on a finished steel frame, according to drone footage posted Thursday afternoon by longtime site observer Joe Tegtmeyer. In the video, Tegtmeyer said structural steel assembly is now about five column grids away from reaching the building’s north perimeter beam, putting the primary skeleton in its final stretch roughly six months after Tesla broke ground on the North Campus site in late March.

Tegtmeyer’s footage shows concrete already going in on three upper floors while crews continue laying rebar and pouring grade beam footings at ground level. That kind of parallel work, steel rising at one end of the site while concrete sets at the other, is a scheduling approach Tesla used at the original Giga Texas building and appears to be repeating here to save time before the plant’s targeted 2027 production start.

Teslarati has tracked the building’s progress since Tesla confirmed construction was officially underway in May, when the first steel structure went up on what was then bare, reclaimed land. The facility is part of a more than 5.2 million square foot expansion of Giga Texas’s North Campus that Tesla has said will eventually run nearly the length of the existing vehicle factory, over 4,000 feet, while sitting somewhat narrower. Musk has pegged the long term output target at 10 million Optimus units a year once the line is running at full capacity, a volume that would dwarf the one million unit pilot line Tesla is standing up separately at its Fremont, California factory.

Tesla Giga Texas to feature massive Optimus V4 production line

The Texas facility sits alongside another major buildout on the same campus. Terafab, the joint Tesla and SpaceX chip fabrication plant that will eventually supply the silicon running Optimus units in the field. Housing robot assembly and chip production on the same grounds is a deliberate supply chain decision, cutting down on the shipping and lead time that would otherwise sit between the two.

Tesla has not given an updated timeline beyond its previously stated goal of bringing high volume Optimus production online at the site in the summer of 2027. Fremont’s smaller pilot line began mass producing the current Gen 3 robot in January, with that plant expected to build tens of thousands of units this year primarily to generate the real world data Tesla needs to refine the robot’s software before Giga Texas ramps up. Six months of visible construction progress, tracked almost entirely through Tegtmeyer’s recurring drone flights, gives the clearest outside look yet at how seriously Tesla is treating that 2027 deadline.

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Tesla and SpaceX take “Terafab” Trademark fight to Federal Court

Tesla and SpaceX sue a small Illinois firm after cease and desist letters over Terafab.

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SpaceX Terafab rendering

Tesla and SpaceX are asking a federal judge to rule that their planned Terafab chip factory does not infringe a small Illinois company’s trademark, a request that arrives only after months of quiet negotiation broke down this summer.

The dispute traces to May 18, when Tesla filed three U.S. trademark applications for “Terafab” and “Tesla Terafab,” covering semiconductor chips and related chip making services. TERA-print LLC, a nanotechnology company that has held a federal trademark for “Tera-Fab” since 2021, responded five days later with a cease and desist letter. According to the lawsuit, first reported by Reuters, TERA-print argued that Tesla and SpaceX’s use of “Terafab” would confuse consumers familiar with its own trademark, which covers a desktop photolithography printer sold to researchers for sensor and bioengineering work.

What stands out in the filing is the timing of TERA-print’s own paperwork. One day before sending that cease and desist letter, on May 22, TERA-print applied to expand its existing registration to cover semiconductor materials, silicon chips, nanoelectronic devices and AI design services, categories it had not previously claimed. Tesla and SpaceX call that filing opportunistic in their complaint, noting it arrived two months after Tesla’s public Terafab announcement and just days after Tesla’s own trademark applications went in.

Elon Musk launches TERAFAB: The $25B Tesla-SpaceXAI chip factory that will rewire the AI industry

By June 10, TERA-print was threatening to sue for federal trademark infringement, false designation of origin and unfair competition, the complaint states. Rather than wait to be sued, Tesla, SpaceX and SpaceXAI met with TERA-print six separate times between June and August trying to resolve the dispute directly. Those talks collapsed, and the companies filed for declaratory judgment this week in the U.S. District Court for the Western District of Texas, asking a judge to find that “Terafab” does not infringe TERA-print’s mark before TERA-print can file a claim of its own.

TERA-print isn’t backing down. The company told PCMag it discussed a settlement with Tesla as recently as September 2 and feels misled by what it called Tesla’s professed interest in settling. Its CTO, Andrey Ivankin, said TERA-print holds a Defense Department contract to fabricate semiconductors and partially owns Mattiq Inc., an AI company built on TERA-print’s products, and that the company will vigorously defend its rights.

Tesla and SpaceX argue the overlap is superficial. Terafab is planned as a $16.8 billion complex spanning roughly 100 million square feet at the Grimes County site SpaceX confirmed last month, built to produce chips for Optimus robots, Tesla’s AI computing needs and SpaceX’s orbital data center ambitions, a scale and purpose the companies say no reasonable consumer would confuse with a tabletop lab printer. TERA-print’s product line has stayed focused on lithography tools for biological and sensor research since it registered its mark in 2021.

The trademark fight is the second legal dispute tied to the Terafab project in the past week, following a separate SpaceX suit aimed at keeping company records about the facility out of public view, as KBTX reported. Whether construction proceeds under the Terafab name now depends on a federal judge in Austin.

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NHTSA just escalated its Tesla Cybercab investigation in a big way

NHTSA escalated its Cybercab audit into a sworn Special Order with a September 30 deadline.

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Federal regulators have moved from asking Tesla questions about its Cybercab to demanding sworn answers. The National Highway Traffic Safety Administration issued a Special Order that requires a Tesla officer to sign an affidavit attesting to the completeness of the company’s responses, with a deadline of September 30.

The order builds on Audit Query AQ26002, which NHTSA opened on September 3, the same day Tesla began commercial Cybercab service in Austin. Teslarati covered that initial inquiry when it surfaced, noting the agency wanted to understand how Tesla certified a vehicle with no permanently attached steering wheel, pedals, or mirrors as compliant with Federal Motor Vehicle Safety Standards. A Special Order is a different tool and converts a fact finding review into a legally enforceable demand, the same mechanism NHTSA used against Tesla in 2023 during its Autopilot investigation.

Several of the 21 requests target a specific gap in Cybercab’s design. One asks whether Tesla used temporarily attached human controls at any point to help certify the vehicle, and if so, which standards depended on that equipment being present. Another quotes an existing rule directly: “The service brakes shall be activated by means of a foot control.” Cybercab has no foot pedal. NHTSA wants a detailed explanation of how the vehicle satisfies that requirement, and how it complies without the kind of exemption granted to Zoox in July under Part 555, the regulatory pathway built for steering wheel free vehicles.

The order does not claim Cybercab is unsafe or that Tesla broke a rule. It requires Tesla to explain, under oath, the reasoning behind decisions the company already made when it self-certified the vehicle. That distinction matters, but so does the exposure. Motor1’s reporting, summarized here, put potential civil penalty exposure as high as $139 million if NHTSA later finds the certification was flawed, on top of whatever criminal risk comes with a false sworn statement.

Tesla has not said publicly how it plans to respond. Cybercab is still carrying passengers in Austin through the Robotaxi app while the September 30 deadline approaches, and the company has continued expanding the vehicle’s footprint even as the regulatory question remains open. The Special Order does not pause any of that and just sets a date by which Tesla has to put its certification logic on the record, with a company officer’s name attached to it.

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