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SpaceX’s Starship prototype proceeds at breakneck pace towards hop tests

An apparent Starship nosecone is lifted atop one of the prototype's barrel-style hull sections on December 28th. (NASASpaceflight /u/bocachicagal)

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Well illustrated by recent drone photos of SpaceX’s up-and-coming Boca Chica, Texas facilities, dozens of SpaceXers and local contractors have congregated at the company’s Starship prototype work site over the last few weeks, progressing it from an empty tent and a collection of parts to a handful of large assemblies for what appears to be the first full-scale Starship hopper.

Much like Falcon 9’s Grasshopper and F9R (Reusable) hop test articles, this ungainly Starship hopper – standing an impressive 9m (29.5 ft) wide and ~40m (131 ft) tall – appears all but guaranteed to become the first integrated BFR hardware to take flight, hopefully supporting a productive series of low-altitude hop tests from a roughly-prepared South Texas pad.

https://twitter.com/austinbarnard45/status/1079402956603248641

Since SpaceX CEO Elon Musk took to Twitter to provide a number of updates on and photos of the company’s dramatically refigured approach to BFR (now Starship and Super Heavy), employees and local contractors have been working almost around the clock to keep building the first full-scale, integrated Starship test article. To be dedicated to low-speed, low-altitude hop tests, Starhopper has been a spectacle and scandal from the start thanks to an unshakable visual aesthetic reminiscent of 1950s science fiction or an elaborate and slow-burning April Fool’s prank.

SpaceX’s Starship hopper is rapidly taking form in Boca Chica, Texas. (NASASpaceflight /u/bocachicagal)

As of now, several dozen tweets and tweet replies from Musk in just the last week offer extensive support for the unorthodox new design – replacing carbon composites and an ablative heat shield for a new stainless steel alloy and liquid cooling –  while also firmly indicating that the object taking shape in South Texas really is a Starship hopper that will eventually take to the skies on a pillar of Raptor engine exhaust. Those inaugural hop tests could apparently begin as early as March or April 2019. Given Musk’s statements, it seems that this highly unusual Starship hop test program simply cannot be judged accurately by its cover, at least not easily.

Even for SpaceX, building an aerospace-grade prototype of a massive orbital spaceship outdoors – adjacent to soggy Texan marshland and Gulf of Mexico sea spray, no less – is utterly and completely unexpected, especially in an industry where rocket hardware is routinely fabricated indoors, if not in medical-grade clean rooms. The most likely explanation here is that we are seeing something more akin to the aeroshell or cocoon of a Starship hopper, with a huge amount of thought and debate ultimately landing on this oddity as the fastest, most affordable, and most data-rich path forward for full-scale BFR testing.

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In this speculative instance, the sensitive liquid methane and liquid oxygen propellant tanks – as well as Starhopper’s triple-Raptor thrust structure and spaghetti plumbing – would be fabricated in SpaceX’s Hawthorne, CA factory or McGregor, TX test facilities before being shipped to Boca Chica for integration with the large structures already in work there. Those Raptors, propellant tanks, and a general program of fit-and-finish optimizations are next on the list of significant Starhopper-related events expected to occur within the next several months.

The latter task has already begun, showing up in the form of sheet metal refinement by way of essentially stitching together loose panel gaps between and within sheet-covered sections of Starhopper’s shiny silver nose. SpaceX workers also conducted the first move of the fully-integrated hopper’s base section, previously built and then sat atop a ready-made concrete stand that may or may not have come from a water tank design. While the move was slight, the base and nose sections are now roughly side-by-side along the apron of SpaceX’s temporary tent, where a third Starhopper hull segment is being built up.

2019 is going to be wild and March/April simply cannot come soon enough.


For prompt updates, on-the-ground perspectives, and unique glimpses of SpaceX’s rocket recovery fleet check out our brand new LaunchPad and LandingZone newsletters!

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Elon Musk reveals new information on Tesla’s AI5 chip for self-driving

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Credit: Tesla

Elon Musk revealed new information on Tesla’s AI5, previously known as Hardware 5, chip, for self-driving, which will be manufactured by both Samsung and TSMC.

The AI5 chip is Tesla’s next-generation hardware chip for its self-driving program, Optimus humanoid robots, and other AI-driven features in both vehicles and other applications. It will be the successor to the current AI4, previously known as Hardware 4, which is currently utilized in Tesla’s newest vehicles.

Elon Musk reveals Tesla’s HW5 release date, and that it won’t be called HW5

AI5 is specially optimized for Tesla use, as it will work alongside the company’s Neural Networks to focus on real-time inference to make safe and logical decisions during operation. It was first teased by Tesla in mid-2024 as Musk called it “an amazing design” and “an immense jump” from the current AI4 chip.

It will be roughly 4o times faster, have 8 times the raw compute, 9 times the memory capacity, 5 times the memory bandwidth, and 3 times the efficiency per watt.

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It will be manufactured by both TSMC and Samsung at their Arizona and Texas fab locations, respectively.

Here’s what Musk revealed about the chip yesterday:

Different Versions

Samsung and TSMC will make slightly different versions of the AI5 chip, “simply because they translate designs to physical form differently.” However, Musk said the goal is that its AI software would work identically.

This was a real concern for some who are familiar with chip manufacturing, as Apple’s A9 “Chipgate” saga seemed to be echoing through Tesla.

Back in 2015, it was found that Apple’s A9 chips had different performances based on who manufactured them. TSMC and Samsung were both building the chips, but it was found that Samsung’s chips had shorter battery life than TSMC-fabricated versions.

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Apple concluded that the variance was about 2-3 percent. However, Tesla will look to avoid this altogether.

Release and Implementation into Vehicles

Musk said that some samples will be available next year, and “maybe a small number of units” would equip the chip as well. However, high-volume production is only possible in 2027.

This means, based on Tesla’s own timeline for Cybercab production in Q2 2026, early iterations of the vehicle would rely on AI4. Many believe AI4 can be utilized for solved self-driving, but the power of subsequent versions, including AI5 and beyond, will be more capable.

AI6 and Beyond

AI6 will utilize the same fabs as AI5, but there would be a theoretical boost in performance by two times with this version.

AI6 could enter volume production by mid-2028. However, AI7, which Musk only briefly mentioned, “will need different fabs, as it is more adventurous.”

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Tesla makes a splash at China’s Import Expo with Cybercab and Optimus

It appears that Elon Musk’s vision is something that still resonates with people.

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Image: Tesla China
Image: Tesla China

Tesla’s fully autonomous Cybercab made its first appearance in the Asia-Pacific region at the 8th China International Import Expo (CIIE) in Shanghai on November 5, becoming the centerpiece of an event that drew 12 of the world’s leading automakers. 

The new model offers a glimpse into Tesla’s driverless ride-hailing future, and based on the reception of the event’s attendees, it appears that Elon Musk’s vision is something that still resonates with people.

Tesla showcases its driverless vision with the Cybercab

At this year’s expo, themed “Mobility, Infinite Possibilities,” Tesla’s futuristic two-seat Cybercab stood out as a showcase of complete autonomy. According to Tesla staff, the vehicle lacks both a steering wheel and pedals, relying entirely on Tesla’s cameras and an end-to-end neural network designed for full self-driving.

The Cybercab will ultimately serve in the company’s expanding Robotaxi fleet, a cornerstone of Elon Musk’s long-promised autonomous mobility network. During the event, a Tesla employee emphasized that the Cybercab’s model’s compact layout reflects real-world usage, as 92% of trips involve just one or two passengers, as noted in a Sina News report. Trips that require more passengers could easily be handled by the Model 3 and Model Y, which are both capable of seating four, or even five passengers.

Optimus, Tesla’s humanoid robot that is designed for both home and industrial use, was also present at the event. Similar to the Cybercab, Optimus also attracted quite a lot of attention from the event’s attendees.

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Automakers reaffirm commitment to Chinese innovation

Other global automakers, including Volkswagen, Mercedes-Benz, and Honda, also displayed cutting-edge concept cars and intelligent systems, but few captured the same interest as Tesla’s bold showcase of its autonomy and robotics.

Beyond new models, this year’s CIIE highlighted a renewed focus on local innovation and collaboration in China’s rapidly evolving EV landscape. Executives from Volkswagen, Audi, and General Motors reaffirmed that their long-term strategies center on “in China, for China,” strengthening R&D operations and forming tech partnerships with domestic suppliers.

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Tesla gets big nod on Musk comp package from Charles Schwab

“Schwab Asset Management’s approach to voting on proxy matters is thorough and deliberate. We utilize a structured process that focuses on protecting and promoting shareholder value.”

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Credit: Tesla

Tesla got a big nod of approval on CEO Elon Musk’s newly-proposed compensation package from Wall Street firm Charles Schwab after many shareholders believed the company was aiming to go against the new pay structure for its frontman.

Yesterday, we reported on many Tesla investors threatening to leave Charles Schwab as their broker after it was assumed the firm would vote against Musk’s pay package. The impression was that Schwab would utilize the same voting strategies as Glass Lewis and Institutional Shareholder Services (ISS), which both said they would vote against the new compensation package.

However, Schwab reached out to TESLARATI directly yesterday to confirm that it had not made any statement on which way it would vote. It then confirmed to us that it would vote to support Musk’s pay package:

The statement to TESLARATI said:

“Schwab Asset Management’s approach to voting on proxy matters is thorough and deliberate. We utilize a structured process that focuses on protecting and promoting shareholder value. We apply our own internal guidelines and do not rely on recommendations from Glass Lewis or ISS. In accordance with this process, Schwab Asset Management intends to vote in favor of the 2025 CEO performance award proposal. We firmly believe that supporting this proposal aligns both management and shareholder interests, ensuring the best outcome for all parties involved.”

Schwab also came out with a new statement just after that would be released to the public, stating that its delayed decision on the compensation package was due to its “structured process that focuses on protecting and promoting shareholder value.”

The firm uses a three-step program to determine its decision on a key vote like this one:

  1. board composition and quality
  2. actions a board has taken to drive strategy, deliver performance and manage relevant risks
  3. clarity and accessibility of reporting on key issues

It then said it applies its own internal guidelines and does not rely on recommendations from other firms, like Glass Lewis or ISS.

It continued:

“In accordance with this process, Schwab Asset Management intends to vote in favor of the 2025 CEO performance award proposal. We firmly believe that supporting this proposal aligns both management and shareholder interests, ensuring the best outcome for all parties involved.”

Charles Schwab then received kudos from the Tesla community on their decision to vote for Musk to receive this compensation package.

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