SpaceX
SpaceX’s Starship prototype moved to launch pad on new rocket transporter
Over the last two or so weeks, SpaceX engineers and technicians have continued to make progress on the company’s first full-scale Starship prototype, intended to support experimental suborbital hop tests as early as March or April.
That work reached a peak on March 8th when the massive Starhopper was transported from build site to launch pad on a brand new transporter that was delivered and assembled barely 48 hours prior. Ahead of the suborbital prototype’s move, work has been ongoing to construct a replacement fairing for the partial-fidelity vehicle, although there is a chance that the new BFR-related stainless steel sections being assembled could be the start of the first orbital Starship prototype.
Required after improper planning destroyed Starship’s original nosecone (or fairing) when it broke free from its insufficient moorings during high coastal winds, the replacement has sprouted from sheets of metal into a far more substantial structure in barely two weeks. Designed as two integral parts of a suborbital Starship prototype, the upper section (i.e. fairing, nosecone, etc.) is predominately a passive aerodynamic structure with no major active functions, thankfully meaning that the first article’s accidental destruction was a relatively minor loss.
In fact, it’s entirely possible that the fairing’s demise has had a minimal impact on the commencement of hop tests, and may have even been a net-good for the program given some visible differences between Starship fairings #1 and #2. Despite the fact that the first fairing was destroyed in late January and a comment from CEO Elon Musk indicating that it would trigger a delay of a few weeks, SpaceX did not begin to assemble its replacement until February 21st, a full month later. Over the course of those 30 or so days, the company’s propulsion team simultaneously began hot-fire tests of the first full-scale Raptor engine, ramped thrust and chamber pressure from roughly 40 to 100 percent, and ultimately pushed the engine to the point of damage around the second week of February.
Work on the primary structure of the Starship prototype also proceeded apace, fleshing out the brute-force steel vehicle with the beginnings of serious avionics and plumbing and more or less completing the structure of its liquid oxygen and methane propellant tanks. SpaceX workers also rapidly expanded and built-out Starship’s prospective hop test launch pad just a few thousand feet distant, installing tank farms, piping, water deluge hardware, and building an actual concrete ‘pad’ with umbilical connection ports and attachment points for the ship’s three fin-legs.
Welding and assembly of the replacement nosecone began around February 21st, rapidly growing from a few sheets of steel to a nearly-complete barrel section measuring about 9m tall and 9m in diameter (30ft x 30ft). Intriguingly, the new fairing appears to be a significant departure from the structural composition of its predecessor, utilizing far thicker sheets of stainless steel joined by uninterrupted width and lengthwise welds. Compared to the first fairing’s dependence on extremely thin (nearly foil-like) steel sheets and a separate internal framework of metal bars, Starship fairing V2 appears to be easily capable of standing under its own weight and then some. While largely passive, it’s likely that once the structure is complete, some level of additional avionics (and perhaps cold or hot-gas maneuvering thrusters) will be installed inside.
Heres a close up of the launch site. pic.twitter.com/Q32SHjUH8F— RGVAerialPhotography (@RGVaerialphotos) March 4, 2019
U-Crawl
Keeping in the practice of dramatically lowering costs by prioritizing consumer off-the-shelf (COTS) hardware solutions wherever possible, SpaceX has purchased or leased a quartet of (likely used) crawlers for the purpose of transporting Starship between the company’s South Texas build, launch, and landing sites. Built by a European conglomerate known TII Group and owned by US-based Roll Group, SpaceX’s four crawlers – coupled to form a duo of larger crawlers – should be more than capable of transporting anywhere from 500t to 1000t or more, easily supporting Starhopper and/or Starships and Super Heavy boosters.
Rather than spending huge amounts of money to develop or contract out a custom-designed crawler or transporter solution for BFR, SpaceX appears to have simply purchased off-the-shelf hardware and affixed them with heavy steel structures capable of securing and supporting Starhopper during transport. Within 24 hours of the crawler arrivals, those beams were installed and the transporter had been moved underneath Starhopper and attached to it before quite literally jacking the massive ship off the ground, allowing technicians to weld additional structures to the tips of its three legs.
Last but not least…
Perhaps most curious of all, Starhopper’s replacement fairing was recently joined by the start of work on a separate barrel section that appears to be nearly identical. Assuming the presumed fairing is, in fact, a fairing-to-be, the combined height of the two barrel sections would already make it significantly taller than the original nosecone, and the beginning of the conical taper has yet to appear on either assembly. This could generally mean one of two things. First, the new fairing could make Starhopper much taller than its short-lived predecessor. Second, SpaceX could be planning to begin (or even complete) hop tests without a fairing, in which case the presumed fairing and its slightly younger twin could actually be the beginning of a higher-fidelity Starhopper or even the orbital Starship prototype hinted at by Musk earlier this year.
While far less likely than the first option, the latter alternative is further supported by the fact that visible work has begun on some sort of tapered or curved steel complements to the new sections in work. While they certainly could be the beginning of the fairing’s tapered cone, the latest segments only loosely resemble the start of a gradual curve. Instead, they look similar to the steel segments of several giant tank domes that were assembled, welded, and installed inside Starhopper last month.
On March 8th, SpaceX began the transport of its first full-scale Starship prototype at the same time as CEO Elon Musk indicated that the first flightworthy Raptor(s) would be delivered to South Texas and installed on the hop test article as early as next week (March 11-17). It’s now looking increasingly likely that any replacement fairing that may or may not be under construction might not be ready for installation on Starhopper before SpaceX begins integrated static-fire tests and maybe even low-altitude tethered hop tests.
“SpaceX will conduct checkouts of the newly installed ground systems and perform a short static fire test in the days ahead,” he said. “Although the prototype is designed to perform sub-orbital flights, or hops, powered by the SpaceX Raptor engine, the vehicle will be tethered during initial testing and hops will not be visible from offsite. SpaceX will establish a safety zone perimeter in coordination with local enforcement and signage will be in place to alert the community prior to the testing.” – James Gleeson, March 8th, SpaceX
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SpaceX completes another secret Pentagon launch, adding to suspected Starshield buildout
SpaceX launched the classified USSF-385 mission from Vandenberg, landing its booster on a tenth flight.
SpaceX launched another classified mission for the U.S. Space Force from California early Saturday morning, and the Falcon 9 booster that carried it landed on a drone ship in the Pacific for the tenth time. The USSF-385 mission lifted off from Space Launch Complex 4E at Vandenberg Space Force Base at 7:00 a.m. PT.
Booster B1100 touched down on Of Course I Still Love You roughly eight and a half minutes after liftoff. It was the booster’s tenth flight and tenth successful landing, following the NROL-95 national security mission and eight Starlink launches. Its previous flight, a Starlink Group 15 mission on August 22, came just 35 days earlier. SpaceX ended its livestream shortly after the landing, which is standard for classified payloads, and neither the company nor the Space Force has said what the rocket carried.
Watch Falcon 9 launch the USSF-385 mission from pad 4E in California https://t.co/CAdbx85Ydy
— SpaceX (@SpaceX) September 26, 2026
USSF-385 is the fourth Space Force launch from the same Vandenberg pad in roughly six weeks, following USSF-366 on August 15, USSF-153 on September 10, and USSF-259 on September 17. When SpaceX flew USSF-366 in August, independent trackers noted that the rocket’s stage drop zones matched SpaceX’s Starlink Group 15 missions, pointing to Starshield, the government version of the Starlink satellite bus. The Space Force later cataloged 23 satellites after both USSF-366 and USSF-153, while USSF-259 placed 17 satellites into a different orbital plane, per KeepTrack. Launch databases describe USSF-385 the same way, though the payload remains officially unidentified.
The cadence lines up with the contracts, because in July, the Space Force awarded SpaceX $1.6 billion in task orders for 18 Falcon 9 missions from Vandenberg through the end of 2027. SpaceX also holds contracts to build pieces of that same network, which pushed its Pentagon contract total for 2026 past $8 billion.
Saturday’s flight was also the sixth and final Falcon 9 launch from Vandenberg in September, according to Spaceflight Now, while only one Falcon 9 flew from the East Coast this month as SpaceX shifts its Florida infrastructure toward Starship. Launch trackers list it as SpaceX’s 112th mission of 2026 and the 108th Falcon 9 flight of the year, with SLC-4E turned around about six and a half days after its previous launch.
The West Coast pad will not stay quiet for long, considering SpaceX has another Starlink mission scheduled from SLC-4E on September 30. Meanwhile, in Texas, the company is two days away from Starship Flight 14, which is targeting Monday at 7:15 a.m. CT for the vehicle’s first attempt to reach orbit.
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Tesla hints at new Roadster design in surprise clip
Tesla ended its Semi event with a Roadster teaser revealing a new front light bar.
Tesla closed out its Semi event in Nevada on Thursday night with a nod to its own history, dropping a short Roadster teaser that suggests the production car will look noticeably different from the prototype first shown in 2017.
“We can’t have a Semi event without the Roadster,” Tesla engineering executive Lars Moravy told the crowd before the clip played. The line was a deliberate callback. Tesla first revealed the next generation Roadster in November 2017 by driving it out of the back of a Semi trailer at the truck’s original unveiling in Hawthorne, California.
The new video opens on trailer doors swinging apart in the dark. A thin white light bar glows across what appears to be the nose of the car, Tesla and SpaceX logos flash over the frame, and the Roadster name appears before the clip ends on “See you next week.” Tesla posted the nine second clip on X after the livestream wrapped.
See you next week pic.twitter.com/BT52bGVxFu
— Tesla (@Tesla) September 25, 2026
The light bar is the most concrete design detail so far. The 2017 prototype used two separate curved headlamp pods, while a connected front light strip would bring the Roadster in line with the Cybertruck, Cybercab, Semi, and refreshed Model Y. Sawyer Merritt was among the first to point out what looked like part of a SpaceX logo in the video, something Tesla has not addressed.
That logo fits the buildup around the optional SpaceX Package, which Elon Musk has long said would use cold gas thrusters to improve acceleration and possibly allow the car to briefly leave the ground. Tesla’s “Go for launch” post on September 12 set the October 1 date, and invitations sent to reservation holders place the event in Waco, Texas, at 8:30 p.m. Eastern. Waco sits roughly 20 minutes from SpaceX’s McGregor rocket test site, where the FAA has put a temporary flight restriction in place from September 18 through October 2, covering a 1.5 nautical mile radius from the surface up to 10,000 feet.
Tesla is also taking money ahead of the reveal. The company reopened Roadster reservations earlier this week with a $5,000 refundable card payment, followed by a $45,000 wire transfer due within 10 days. That puts buyers at $50,000 committed before Tesla has published a price.
The original pitch set a high bar: 0 to 60 mph in 1.9 seconds before any upgrades, 620 miles of range, a top speed above 250 mph, and production in 2020. That timeline has slipped repeatedly, and Tesla has since pointed to production at Gigafactory Texas no earlier than 2027. The company has said next Thursday’s event will include pricing, specifications, and production targets, the three details original reservation holders have been waiting on for nearly nine years.
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SpaceX readies Starship Flight 14 for a historic journey into uncharted territory
SpaceX finished Starship’s Flight 14 rehearsal, clearing the way for its first orbital flight Monday.
SpaceX has cleared one of the last hurdles before Starship’s first trip to orbit. The company posted on X Thursday afternoon that its launch rehearsal for Flight 14 was complete, keeping the mission on track for Monday, September 28. The launch window opens at 7:15 a.m. CT at Starbase, Texas, and runs for 75 minutes.
A wet dress rehearsal is essentially launch day without the launch. Crews fill Booster 21 and Ship 41 with thousands of tons of extremely cold propellant, run the countdown nearly to ignition, then drain everything back out. It lets engineers catch leaks or equipment problems before anything leaves the pad. SpaceX still needs a launch license from the FAA before the stack, which stands 407 feet tall, can fly.
Flight 14 matters because of where it is going. All 13 previous Starship flights followed a suborbital path, which works like throwing a ball extremely high and far: the vehicle reaches space, but it is always on a course that brings it back down within about an hour. This time, Ship 41 will perform a short engine firing called an orbital insertion burn roughly 25 minutes after liftoff, giving it enough speed to keep falling around Earth instead of back into it. SpaceX plans about six laps at an altitude near 275 kilometers (171 miles) over nearly 10 hours, as Teslarati detailed when the mission was first announced.
Launch rehearsal complete ahead of Starship Flight 14 pic.twitter.com/h5LBYyBqi4
— SpaceX (@SpaceX) September 24, 2026
Getting into orbit also means Starship has to prove it can get back out. The ship must relight a single Raptor engine in space to slow down for reentry. SpaceX says it will only attempt the orbital insertion burn after flight controllers confirm the hardware needed for that return burn has enough backup, and its flight plan includes health checks that could shorten the mission to two or five orbits.
Flight 14 is also the first to put working satellites into service. Flight 13 carried 20 Starlink V3 satellites in July, but they came back down with the ship because that mission never reached orbit. This time, 26 V3 satellites are meant to stay up and join the constellation within a few weeks. Together they add about 26 terabits per second of network capacity, which SpaceX says is roughly 10 times what a single Falcon 9 launch of older V2 Mini satellites adds. Three of them carry cameras that will photograph Starship’s heat shield in orbit to check for tile damage before reentry.
The hardware has changed too. Ship 41 flies with extra fasteners on tiles in the most vulnerable areas, fixes for gaps where superheated plasma slipped behind tiles, and curved tiles designed to reduce heating between them. Two tiles recovered from Ship 40 will fly again, the first reuse of any part of a Starship heat shield. Booster 21 carries better engine filtering and new relight software after ice clogged three center engines on the previous booster, leaving only eight of 13 engines to restart for its landing burn.
Ship 41 is targeting a splashdown in the Pacific Ocean west of Chile, a new recovery zone after several Indian Ocean landings, while Booster 21 aims for the Gulf. Neither will be caught by the tower on this flight. Elon Musk said in August that a ship catch was likely “in a few months.”
SpaceX completes another secret Pentagon launch, adding to suspected Starshield buildout
Tesla hints at new Roadster design in surprise clip
