SpaceX
SpaceX’s Starship prototype moved to launch pad on new rocket transporter
Over the last two or so weeks, SpaceX engineers and technicians have continued to make progress on the company’s first full-scale Starship prototype, intended to support experimental suborbital hop tests as early as March or April.
That work reached a peak on March 8th when the massive Starhopper was transported from build site to launch pad on a brand new transporter that was delivered and assembled barely 48 hours prior. Ahead of the suborbital prototype’s move, work has been ongoing to construct a replacement fairing for the partial-fidelity vehicle, although there is a chance that the new BFR-related stainless steel sections being assembled could be the start of the first orbital Starship prototype.
Required after improper planning destroyed Starship’s original nosecone (or fairing) when it broke free from its insufficient moorings during high coastal winds, the replacement has sprouted from sheets of metal into a far more substantial structure in barely two weeks. Designed as two integral parts of a suborbital Starship prototype, the upper section (i.e. fairing, nosecone, etc.) is predominately a passive aerodynamic structure with no major active functions, thankfully meaning that the first article’s accidental destruction was a relatively minor loss.
In fact, it’s entirely possible that the fairing’s demise has had a minimal impact on the commencement of hop tests, and may have even been a net-good for the program given some visible differences between Starship fairings #1 and #2. Despite the fact that the first fairing was destroyed in late January and a comment from CEO Elon Musk indicating that it would trigger a delay of a few weeks, SpaceX did not begin to assemble its replacement until February 21st, a full month later. Over the course of those 30 or so days, the company’s propulsion team simultaneously began hot-fire tests of the first full-scale Raptor engine, ramped thrust and chamber pressure from roughly 40 to 100 percent, and ultimately pushed the engine to the point of damage around the second week of February.
Work on the primary structure of the Starship prototype also proceeded apace, fleshing out the brute-force steel vehicle with the beginnings of serious avionics and plumbing and more or less completing the structure of its liquid oxygen and methane propellant tanks. SpaceX workers also rapidly expanded and built-out Starship’s prospective hop test launch pad just a few thousand feet distant, installing tank farms, piping, water deluge hardware, and building an actual concrete ‘pad’ with umbilical connection ports and attachment points for the ship’s three fin-legs.
Welding and assembly of the replacement nosecone began around February 21st, rapidly growing from a few sheets of steel to a nearly-complete barrel section measuring about 9m tall and 9m in diameter (30ft x 30ft). Intriguingly, the new fairing appears to be a significant departure from the structural composition of its predecessor, utilizing far thicker sheets of stainless steel joined by uninterrupted width and lengthwise welds. Compared to the first fairing’s dependence on extremely thin (nearly foil-like) steel sheets and a separate internal framework of metal bars, Starship fairing V2 appears to be easily capable of standing under its own weight and then some. While largely passive, it’s likely that once the structure is complete, some level of additional avionics (and perhaps cold or hot-gas maneuvering thrusters) will be installed inside.
Heres a close up of the launch site. pic.twitter.com/Q32SHjUH8F— RGVAerialPhotography (@RGVaerialphotos) March 4, 2019
U-Crawl
Keeping in the practice of dramatically lowering costs by prioritizing consumer off-the-shelf (COTS) hardware solutions wherever possible, SpaceX has purchased or leased a quartet of (likely used) crawlers for the purpose of transporting Starship between the company’s South Texas build, launch, and landing sites. Built by a European conglomerate known TII Group and owned by US-based Roll Group, SpaceX’s four crawlers – coupled to form a duo of larger crawlers – should be more than capable of transporting anywhere from 500t to 1000t or more, easily supporting Starhopper and/or Starships and Super Heavy boosters.
Rather than spending huge amounts of money to develop or contract out a custom-designed crawler or transporter solution for BFR, SpaceX appears to have simply purchased off-the-shelf hardware and affixed them with heavy steel structures capable of securing and supporting Starhopper during transport. Within 24 hours of the crawler arrivals, those beams were installed and the transporter had been moved underneath Starhopper and attached to it before quite literally jacking the massive ship off the ground, allowing technicians to weld additional structures to the tips of its three legs.
Last but not least…
Perhaps most curious of all, Starhopper’s replacement fairing was recently joined by the start of work on a separate barrel section that appears to be nearly identical. Assuming the presumed fairing is, in fact, a fairing-to-be, the combined height of the two barrel sections would already make it significantly taller than the original nosecone, and the beginning of the conical taper has yet to appear on either assembly. This could generally mean one of two things. First, the new fairing could make Starhopper much taller than its short-lived predecessor. Second, SpaceX could be planning to begin (or even complete) hop tests without a fairing, in which case the presumed fairing and its slightly younger twin could actually be the beginning of a higher-fidelity Starhopper or even the orbital Starship prototype hinted at by Musk earlier this year.
While far less likely than the first option, the latter alternative is further supported by the fact that visible work has begun on some sort of tapered or curved steel complements to the new sections in work. While they certainly could be the beginning of the fairing’s tapered cone, the latest segments only loosely resemble the start of a gradual curve. Instead, they look similar to the steel segments of several giant tank domes that were assembled, welded, and installed inside Starhopper last month.
On March 8th, SpaceX began the transport of its first full-scale Starship prototype at the same time as CEO Elon Musk indicated that the first flightworthy Raptor(s) would be delivered to South Texas and installed on the hop test article as early as next week (March 11-17). It’s now looking increasingly likely that any replacement fairing that may or may not be under construction might not be ready for installation on Starhopper before SpaceX begins integrated static-fire tests and maybe even low-altitude tethered hop tests.
“SpaceX will conduct checkouts of the newly installed ground systems and perform a short static fire test in the days ahead,” he said. “Although the prototype is designed to perform sub-orbital flights, or hops, powered by the SpaceX Raptor engine, the vehicle will be tethered during initial testing and hops will not be visible from offsite. SpaceX will establish a safety zone perimeter in coordination with local enforcement and signage will be in place to alert the community prior to the testing.” – James Gleeson, March 8th, SpaceX
Check out Teslarati’s Marketplace! We offer Tesla accessories, including for the Tesla Cybertruck and Tesla Model 3.
Elon Musk
NASA’s first human outpost on the Moon starts now – SpaceX on deck
NASA named the rovers, landers, and vendors that will build America’s first Moon Base.
NASA has laid out its most detailed Moon Base plan to date, describing a permanent outpost near the Moon’s south pole that the agency intends to build over the coming decade as a direct stepping stone to Mars. “The Moon Base will be America’s and humanity’s first outpost on another celestial world,” NASA Administrator Jared Isaacman said, adding that every mission crewed and uncrewed “will be a learning opportunity as we return to the lunar surface, build the infrastructure to stay, and master the skills required to live and operate in one of the most demanding and dangerous environments imaginable.”
The plan is structured in three phases involving both uncrewed and crewed missions to deliver equipment, vehicles, and infrastructure to the surface, with the first three moon base missions targeted to launch before the end of 2026.
Moon Base I, targeting fall 2026, will use Blue Origin’s Blue Moon Mark 1 lander to deliver scientific instruments to the Shackleton Connecting Ridge, the same region where Artemis astronauts will land. Moon Base II will send Astrobotic’s Griffin lander carrying more than 1,100 pounds of cargo including Astrolab’s FLIP rover to begin developing mobility systems on the surface. Moon Base III will carry the Lunar Vertex science mission on Intuitive Machines’ Nova-C Trinity lander to study lunar swirls near the south pole, with ESA and Korean science payloads aboard.
On the rover side, NASA awarded Astrolab $219 million and Lunar Outpost $220 million to build the first phase of Lunar Terrain Vehicles, with both rovers targeted for deployment to the lunar surface by 2028. Astrolab’s crewed rover weighs roughly 2,000 pounds and can reach over 6 mph. Lunar Outpost’s Pegasus rover can operate autonomously or via remote control at over 9 mph. Blue Origin separately received $188 million with an option worth $280.4 million to deliver cargo landers for rover transport.
NASA also confirmed that MoonFall, a mission deploying four survey drones to scout Artemis landing sites, has selected Firefly Aerospace to build the transport spacecraft, with a 2028 launch target.
SpaceX sits at the center of that commercial layer. SpaceX holds the NASA Human Landing System contract for the Starship-derived lander that will put astronauts on the surface under Artemis IV, currently targeting 2028. Before that can happen, SpaceX must demonstrate in-orbit propellant transfer at scale, a process requiring multiple Starship tanker launches to fuel a single mission. Water ice at the lunar south pole is central to the base’s long-term viability, as it can be converted into drinking water, breathable oxygen, and rocket fuel, directly reducing dependence on Earth resupply. That resource loop becomes far more practical if Starship can land and be refueled on or near the Moon itself.
Elon Musk has publicly stated that Starship V3, which recently completed its first flight, should be capable enough for initial Mars missions. The Moon Base plan announced Tuesday is the infrastructure layer that connects everything between those two ambitions, and SpaceX is the only American company currently contracted to build the rocket that gets humans to either destination.
SpaceX’s Starlink product has just gotten its latest airline adoptee, and the move marks the successful partnership of three of the “Big Four” U.S. airlines.
American Airlines announced on Tuesday that it would utilize Starlink in more than 500 narrowbody aircraft beginning in the first quarter of 2027. These include the Airbus aircraft in its fleet, including the new A321XLR and A321neo.
With the new partnership with American Airlines, Starlink is now present on three of the largest airlines in the country: American, United, and Southwest.
Starlink gets its latest airline adoptee for stable and reliable internet access
Starlink’s VP of Enterprise Sales, Jason Fritch, said:
“We are proud to bring Starlink on board American Airlines, delivering fast and reliable internet to passengers and crew. Whether traveling for leisure or business, Starlink enables a fully connected experience gate to gate, making every flight smoother and more enjoyable.”
Additionally, American Airlines Chief Customer Officer, Heather Garboden, said:
“As a premium global airline, we are continuously seeking out world-class partners like Starlink to deliver what our customers need and want. The addition of Starlink solidifies American as a leading airline in keeping passengers connected in flight.”
Starlink has been on a tear over the past year, as it has continued to be adopted by a wide variety of airlines as a more consistent and reliable way to provide WiFi to its passengers. It has already gained a great reputation among residential users, but its biggest commercial application appears to be how it is being used in the air.
American Airlines will adopt Starlink on more than 500 of its narrowbody aircraft beginning in Q1 2027
“As a premium global airline, we are continuously seeking out world-class partners like Starlink to deliver what our customers need and want,” said American Airlines Chief… pic.twitter.com/XY2wflycc0
— TESLARATI (@Teslarati) May 26, 2026
The only airline of the Big Four not to adopt Starlink thus far is Delta, which chose to opt for the alternative, which is Amazon Leo. CEO Ed Bastian said to Bloomberg that Delta chose Amazon’s product over Starlink’s because “the opportunities, in terms of the improved bandwidth with a much lower price point than what we’ve ever seen from Starlink, will make a big difference.”
Delta will not start installing Amazon Leo until 2028.
“Of course, we expect Starlink will be warning people that we’re going to go with an inferior product,” Bastian said. “But I’m not too worried about partnering with Amazon.”
NASA has filed a procurement notice announcing its intent to add six post-certification missions to SpaceX’s existing Commercial Crew Transportation Capability contract. The agency said it would order up to three of those missions immediately upon adding them to the contract, with the remaining three available as needed through the end of the International Space Station’s planned operations in 2030.
The reason for the expansion is straightforward. NASA cited recently shortened ISS mission durations, technical issues and schedule delays encountered by Boeing, the allocation of missions between Boeing and SpaceX, and the ongoing technical challenges of maintaining a reliable crew transportation capability as the driving factors behind the decision. Boeing’s CST-100 Starliner has still not been certified for crewed flights, and a cargo-only Starliner mission was not included on NASA’s most recent mission manifest. With Boeing effectively sidelined for the foreseeable future, SpaceX is the only American company capable of rotating crews to the station.
The history behind this contract tells the fuller story of how SpaceX got here. NASA originally awarded SpaceX its Commercial Crew contract in 2014 for $2.6 billion. In 2022 NASA modified the contract to add five missions covering Crew-10 through Crew-14, worth $1.436 billion, bringing the total contract value at that point to $4.9 billion. The recent May 18 filing by NASA extends that runway further, with Crew-12 currently docked at the station and Crew-13 assigned and targeting a mid-September 2026 launch.
According to a report by SpaceNews, NASA stated in its filing: “It is necessary to award additional PCMs to SpaceX given the recently shortened ISS mission durations, technical issues and schedule delays encountered by Boeing, the allocation of missions between Boeing and SpaceX, NASA’s projections for when an alternative crew transportation system may become available, and the ongoing technical challenges of maintaining a reliable capability for crewed flights to ISS.”
No dollar value for the new six missions has been publicly confirmed yet, but based on the 2022 precedent of roughly $287 million per mission, the new block could represent close to $1.7 billion in additional contract value. With SpaceX simultaneously preparing Starship as NASA’s Artemis lunar lander, filing its S-1 for a June IPO, and now absorbing more ISS crew rotation work, the company’s role as the primary contractor for American human spaceflight is no longer a matter of circumstance. It is NASA policy.
Tesla’s dedicated Optimus factory construction officially underway at Giga Texas
Tesla teases going Plaid Mode with the Model 3
