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SpaceX installs first parts of tower meant to catch Starship boosters

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SpaceX’s Starship ‘launch tower’ appears to have been outfitted with the first major component of a mechanism that’s meant to allow the structure to catch Starship boosters – and maybe the ships themselves – in mid-air.

Already speeding towards completion just a few months after assembly began, the tower’s primary purpose is to provide a stable platform capable of steadying Starships and Super Heavy boosters during final integration, when the two stages combine to become one launch vehicle. Situated a stone’s throw from the Gulf of Mexico on the windy South Texas coast, the process of carefully mating two halves of what amounts to a several hundred ton skyscraper will be far harder than it might seem.

Though early operations could likely trade refinement for patience and some level of added risk, regular Starship operations will necessitate rapid, reliable, and repeatable mating in almost all weather and wind conditions. In other words, Starship’s integration tower will likely be outfitted with arm-like structures capable of temporarily fixing Starships and Super Heavy boosters in place. Teased several times by CEO Elon Musk over the last six or so months, SpaceX or its stubborn leader seem to have decided somewhere along the way that the same tower could potentially catch those building-sized rocket stages, too.

Recently described as “basically Mechazilla” by Musk, the launch tower’s supposed catching mechanism is almost a complete mystery. Based on the CEO’s comments, the implication is that some kind of giant, mobile pair of robotic arms will be affixed to the tower’s exterior. When catching Super Heavy boosters, Musk says those arms will ‘grab’ the rocket just below its Falcon booster-style grid fins. In fact, a prototype of a Super Heavy booster’s grid fin section was recently completed at SpaceX’s Boca Chica factory and sports what looks like two anchor-like structures that could be used to secure and grapple the rocket.

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Falcon 9 booster B1048 bares three of its four hold-down anchors. (Richard Angle)

A bit like the four anchors used to secure Falcon boosters to the launch pad before liftoff and withstand hundreds of tons of thrust, the structures installed between Super Heavy grid fin mounts appear similar but are instead installed near the top of the rocket. Perfect, in other words, to serve as anchor points for cranes or clamps. It’s possible that Super Heavy boosters could also ‘land’ by resting the flat rear end of those hardpoints on the tower’s arms.

At the same time, catching boosters with the flat end of those hardpoints with give Super Heavy an extraordinarily narrow window for successful recovery unless its grid fins are also capable of serving as the passive part of the catch mechanism.

The tower’s guide rail-like structures are visible here running up and down the left beams. (NASASpaceflight.com)

Known as a drawworks and potentially scavenged from Phobos, an oil rig turned SpaceX sea launch platform, the powerful hoist may be the first part of the mechanism that could allow the tower’s arms to roll up and down its exterior, ‘cushion’ landing boosters, and function a bit like a crane. Using rail-like structures visible on three of the tower’s four ‘legs,’ the hoist could lift that mechanism like a sort of complex rocket elevator.

Ultimately, though, SpaceX’s unprecedented Starship launch/catch tower will remain a mystery until it’s fully assembled and in active use. Thankfully, based on the rate of progress being made over the last few months, those milestones might be just a few months away.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla Semi enters new Pilot Program with interesting challenge

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Credit: PTI

The Tesla Semi is entering a new Pilot Program with Paper Transport, LLC (PTI), a Wisconsin-based transportation provider. The company will test the Semi’s Long Range configuration through “dedicated operations within the Chicago market.”

Chicago presents an interesting challenge for the Semi, as it will be a colder-weather climate that will test the Semi’s ability to operate in lower temperatures and in potentially large accumulations of snow. This is something Tesla has been testing with the Semi in Alaska and even in Northern California during the colder months, but Chicago will present a truly tough midwestern winter.

Tesla Semi spotted on journey home after winter performance testing

PTI says it is using the Semi to evaluate its strategy of reducing transportation emissions while maintaining performance, reliability, and cost efficiency. These are major arguments for the Semi being introduced into new fleets.

CEO of PTI Tyler Ellison said:

“PTI has been a leader in sustainable transportation solutions for over 15 years. We take a consultative approach to helping customers identify and implement the right transportation solution for their network. Our partnership with Tesla expands our portfolio alongside renewable natural gas and intermodal, giving customers more ways to reduce Scope 3 emissions without compromising service or economics.”

PTI is far from the first company to adopt the Semi within a fleet, as Tesla entered strategic agreements with PepsiCo. and its subsidiary Frito-Lay for a Pilot Program that extended throughout the California region.

Tesla has let companies like those utilize the Semi to determine whether it would be suitable for their operations. Additionally, Tesla gets valuable information regarding the Semi’s performance, knowing what to improve and what is ideal for companies that will utilize the all-electric truck for regional and nationwide logistics.

PTI plans to utilize the Long Range configuration, which is priced at $290,000 and features a range of approximately 500 miles, a three-motor powertrain, up to 800 kW of drive power, and consumption of just 1.7 kWh per mile.

Tesla Semi pricing revealed after company uncovers trim levels

VP of Maintenance at PTI, Bryan Ellen, added:

“We are excited to partner with Tesla, leveraging their ever-evolving technology. We are bullish in our estimation of the parallels available between our dedicated model and the efficiency of their fully electric Class 8 tractor. We anticipate a growing synergy between our businesses as we work to facilitate this sustainable solution for our customers.”

PTI has logged more than 87 million miles using sources like compressed and renewable gas, but now is looking to take it a step further with fully electric operations.

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Tesla is building a wheelchair-accessible Robotaxi

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A beautiful spring landscape at SoFi Stadium with lush green palm trees and plants with powerful clouds at sunset in Inglewood California USA. (Credit: Tesla)

Tesla revealed on Monday that it is building a new autonomous vehicle at Gigafactory Texas, its plant just outside of the City of Austin. This particular vehicle will be geared toward those who are in need of a wheelchair-accessible car that would require no human driver for operation.

According to a new report from Wired, Tesla’s Senior Policy Advisor, India Herdman, told members of the Washington D.C. City Council on Monday:

“We are in development for a purpose-built, wheelchair-accessible autonomous vehicle. We know that paratransit can be very difficult, and people who are confined to wheelchairs permanently should still be able to move around freely, so that is an active product being built by Tesla in Texas.”

This builds upon what CEO Elon Musk said last year on X, which confirmed the company was working on accessible rides within its Robotaxi platform, which currently is confined to the Model Y.

Tesla is also developing the Cybercab, which started employee rides last week. However, this vehicle is not necessarily geared toward wheelchair accessibility.

That leaves a major gap in the autonomous ride-sharing program that Tesla is attempting to build; the company has been pretty clear that it does not want to complicate its manufacturing lines by bringing in a wide array of body styles.

However, it seems necessary to have something larger that could help transport people to appointments when they cannot drive. For wheelchair accessibility, the Robovan, which was unveiled at the “We, Robot” event in October 2024, seems to be the most ideal solution:

Tesla unveils the Robovan at ‘We, Robot’ event

Herdman did not indicate whether she was referring to the Robovan or if Tesla is building yet another body style that is geared toward full autonomy but also caters to the handicapped.

Tesla might need to develop something specifically for the handicapped in order to align with the Americans with Disabilities Act, which prevents discrimination against people with disabilities in transportation services. Uber was hit with a lawsuit late last year for “refusing to reasonably modify its policies, practices, or procedures where necessary to avoid discriminating against riders with disabilities.”

Tesla would obviously like to avoid this.

It will be interesting to see what Tesla will do with this project, and whether it will introduce something new to the market or just continue with the Robovan.

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Tesla weirdly confirms Cybercab employee rides, a huge milestone

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Credit: Tesla

Tesla weirdly confirmed that its steering wheel-less and pedal-less Cybercab vehicle is now in the process of giving employees rides, a huge milestone for the vehicle program.

But the entire thing was super strange. On Friday, Tesla released a video stating that there was “Cool news from Giga Texas” and that employees were now taking rides in Cybercabs that have no manual controls. The units seen on public roads are engineering vehicles that have manual controls inside, a necessity as Tesla moved through the testing phase.

However, Tesla removed the video and reposted it shortly after with a more vague title. It seems like the employee rides are still going, but the video was adjusted slightly. The initial upload showed employees doing things like watching movies and adjusting the climate, but these snippets were removed in the second upload.

Both images below were uploaded with the first video, but were removed after Tesla re-uploaded the announcement. These are not available in the second upload

tesla cybercab with no manual controls showing a movie with two employees inside

Credit: Tesla

tesla cybercab with no manual controls showing a movie with two employees inside

Credit: Tesla

Nevertheless, the announcement from Tesla is that the Cybercab is operating with employees inside who can control the vehicle’s audio, video, climate, and destination settings through their smartphone app.

Tesla has already been testing Cybercab engineering units, but last month, it was able to self-certify for SAE Level 4, which would enable unsupervised self-driving in Texas. The company is moving toward that, and the plans have always been to launch Cybercab rides this year.

The Cybercab is potentially looked at as the next generation of Tesla’s mobility leg. For the past 15 years, the company has been known as somewhat of an automaker, among many other things. However, these passenger vehicles that Tesla has manufactured are now moving into a new realm, as they will eventually drive themselves with no supervision thanks to the Full Self-Driving suite.

Tesla flexes how it will help the blind with Cybercab

The Cybercab is just the next step of that: a true vehicle developed for the sole purpose of ride-hailing. It has no human controls, it has only two seats, and it will get passengers from Point A to Point B with no awkward driver, no need for manual inputs, and with no stress.

Tesla is moving forward with other developments related to the Cybercab project as well. However, the big announcement will come when Tesla finally announces that it is launching Cybercab rides to the general public, something that it plans to launch either late this year or early 2027.

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