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SpaceX installs first parts of tower meant to catch Starship boosters

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SpaceX’s Starship ‘launch tower’ appears to have been outfitted with the first major component of a mechanism that’s meant to allow the structure to catch Starship boosters – and maybe the ships themselves – in mid-air.

Already speeding towards completion just a few months after assembly began, the tower’s primary purpose is to provide a stable platform capable of steadying Starships and Super Heavy boosters during final integration, when the two stages combine to become one launch vehicle. Situated a stone’s throw from the Gulf of Mexico on the windy South Texas coast, the process of carefully mating two halves of what amounts to a several hundred ton skyscraper will be far harder than it might seem.

Though early operations could likely trade refinement for patience and some level of added risk, regular Starship operations will necessitate rapid, reliable, and repeatable mating in almost all weather and wind conditions. In other words, Starship’s integration tower will likely be outfitted with arm-like structures capable of temporarily fixing Starships and Super Heavy boosters in place. Teased several times by CEO Elon Musk over the last six or so months, SpaceX or its stubborn leader seem to have decided somewhere along the way that the same tower could potentially catch those building-sized rocket stages, too.

Recently described as “basically Mechazilla” by Musk, the launch tower’s supposed catching mechanism is almost a complete mystery. Based on the CEO’s comments, the implication is that some kind of giant, mobile pair of robotic arms will be affixed to the tower’s exterior. When catching Super Heavy boosters, Musk says those arms will ‘grab’ the rocket just below its Falcon booster-style grid fins. In fact, a prototype of a Super Heavy booster’s grid fin section was recently completed at SpaceX’s Boca Chica factory and sports what looks like two anchor-like structures that could be used to secure and grapple the rocket.

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Falcon 9 booster B1048 bares three of its four hold-down anchors. (Richard Angle)

A bit like the four anchors used to secure Falcon boosters to the launch pad before liftoff and withstand hundreds of tons of thrust, the structures installed between Super Heavy grid fin mounts appear similar but are instead installed near the top of the rocket. Perfect, in other words, to serve as anchor points for cranes or clamps. It’s possible that Super Heavy boosters could also ‘land’ by resting the flat rear end of those hardpoints on the tower’s arms.

At the same time, catching boosters with the flat end of those hardpoints with give Super Heavy an extraordinarily narrow window for successful recovery unless its grid fins are also capable of serving as the passive part of the catch mechanism.

The tower’s guide rail-like structures are visible here running up and down the left beams. (NASASpaceflight.com)

Known as a drawworks and potentially scavenged from Phobos, an oil rig turned SpaceX sea launch platform, the powerful hoist may be the first part of the mechanism that could allow the tower’s arms to roll up and down its exterior, ‘cushion’ landing boosters, and function a bit like a crane. Using rail-like structures visible on three of the tower’s four ‘legs,’ the hoist could lift that mechanism like a sort of complex rocket elevator.

Ultimately, though, SpaceX’s unprecedented Starship launch/catch tower will remain a mystery until it’s fully assembled and in active use. Thankfully, based on the rate of progress being made over the last few months, those milestones might be just a few months away.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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SpaceX is launching a secret spacecraft that could change how things are made in space

SpaceX’s secret disk-shaped Starfall capsule is targeting a market no reentry vehicle has cracked.

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SpaceX is targeting Tuesday, June 23 for the first flight of Starfall, a reentry capsule the company has developed almost entirely in private. The Falcon 9 launch window opens at 6:43 a.m. ET from Space Launch Complex 40 at Cape Canaveral Space Force Station, with a backup window available the same time on June 24. SpaceX has made no public announcement about the vehicle, only providing launch details. Everything known about it has come through FAA and FCC regulatory filings.

What makes Starfall different starts with its shape. Rather than the traditional cone used by Dragon and every other cargo return capsule in operation, Starfall is a flat disk that measures roughly  10.2 feet (3.1 meters) wide and just 2.5 feet (0.75 meters) tall, and weighing 4,630 pounds (2,100 kg) and capable of returning up to 2,200 pounds (1,000 kilograms) of payload from orbit. The disk geometry maximizes structural efficiency and payload volume relative to mass, and the heat shield mechanically jettisons just before splashdown, allowing recovery teams to retrieve both the capsule and the shield separately from the Pacific Ocean.

The difference with Starfall from existing competitors, such as Varda Space Industries, which has largely built the orbital manufacturing market and returns heavy payloads per flight is that Starfall’s specification is roughly 30 times more per mission, and is designed to be mass-produced and launched on either Falcon 9 or Starship. That combination of volume and launch access is something no standalone startup can replicate, and it puts SpaceX in direct competition with the companies that currently pay it to reach orbit.

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The intended market is orbital manufacturing: pharmaceuticals, protein crystals, semiconductors, and advanced optical fiber that physically cannot be produced in the presence of gravity. FAA documents describe Starfall’s long-term purpose as building a “self-sustaining commercial in-space manufacturing market” and as a potential successor to the industrial capabilities of the International Space Station, which is set to retire in the late 2020s. Military rapid global cargo delivery is a parallel application under active discussion with the Pentagon.

The reason some industries seek manufacturing in space comes down to gravity. On Earth, gravity causes materials to settle, separate, and deform during production. In microgravity, those constraints disappear.

SpaceX’s already controls launch access, which means it currently functions as the landlord for every competitor in the orbital manufacturing return space. Starfall converts that landlord position into vertical ownership, and it would no longer just carry other companies’ capsules to orbit, but rather operate the capsule, own the return logistics, and capture the service revenue directly. Viewed alongside Starlink, Colossus, and the xAI merger, Starfall fits a consistent pattern: SpaceX identifying infrastructure layers that others depend on and moving to own them outright. Orbital manufacturing return is the next layer on that list.

If Tuesday’s reentry, parachute sequence, and recovery demonstration goes as planned, the second FAA-approved test flight follows. A successful pair of demos would position SpaceX to begin offering Starfall as a commercial service, likely first to pharmaceutical and materials science customers before scaling toward the military and broader manufacturing segments.

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Tesla Semi spotted with ground truth validation equipment as launch looms

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Credit: Tesla

The Tesla Semi was spotted mounted with ground truth validation equipment as the company nears its looming launch. The Semi is Tesla’s Class 8 all-electric truck, and has been utilized in its earlier stages by many companies like PepsiCo. and Frito-Lay, who have been using it in a pilot program.

The Semi was spotted in Sunnyvale, California, and sports a typical ground truth validation unit that Tesla routinely uses on its vehicles. Ground truth validation is essentially the process of training supervised algorithms to ensure they can perform reliably. Tesla typically performs this on vehicles that are being released soon:

The Semi being spotted with this type of validation rig is important because it means the company is working on solidifying a Full Self-Driving model for its commercial vehicle offering. This would be a massive development for not only Tesla but also the logistics industry as a whole.

There are strict regulations on driving hours for commercial truck drivers, and autonomy is a way to potentially combat these issues. FSD is already a widely effective way that owners of typical passenger vehicles take stress out of travel. Even launching a semi-autonomous platform for truck drivers to use to increase safety, reduce fatigue, and increase productivity would be a huge development.

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The Semi has already proven to be an ideal solution for companies that use commercial logistics. It has increased efficiency and reduced operating costs for many companies that have been able to use it in pilot programs.

There are expected to be some bumps along the way. Tesla saw some challenges with FSD on the Cybertruck, as it had never had a vehicle with cameras at that height, so some of the features with FSD were not immediately available. Just a week ago, Tesla launched Actually Smart Summon (ASS) for Cybertruck, nearly three years after the vehicle was first delivered to customers.

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President Trump touts new Air Force One with Musk technology

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Credit: Air Force

President Donald Trump unveiled an upgraded Boeing 747-8 at Joint Base Andrews on June 19, 2026, describing the Qatar-gifted aircraft as an interim Air Force One equipped with advanced communications systems, including Starlink, Elon Musk’s SpaceX satellite internet service.

The plane, valued at around $400 million and modified for presidential use, serves as a bridge until the delayed VC-25B replacements arrive. Trump highlighted its luxury features and new technology during remarks to service members.

Trump stated:

“We have communication equipment up there that nobody’s ever seen before. It’s the highest level and, uh, including Starlink. My friend Elon is going to be very happy, but, uh, Starlink and we have, uh, four or five different sets of double and triple communications like people haven’t seen.”

He added:

“And it represents what can happen with hard work, innovation, and aggressive timelines because we did this quickly and yet there’s never been communication like is on this plane.”

The aircraft features a redesigned red, white, and blue livery and has been outfitted with Starlink satellite connectivity alongside other secure systems.

Trump praised the plane’s uniqueness, calling it among the world’s most luxurious. The gift from Qatar and subsequent modifications have drawn attention, with the jet positioned as a solution for presidential travel. It is expected to support operations, including potential ceremonial roles such as Fourth of July flyovers.

The event marked the formal introduction of the converted jet, which will help maintain capabilities while the primary Air Force One fleet undergoes modernization. Defense observers note the inclusion of commercial satellite technology like Starlink as part of efforts to ensure resilient communications, crucial to keep the country running as the President is in the sky.

President Trump’s comments underscored appreciation for rapid upgrades and innovation in equipping the aircraft. The plane remains a U.S. government asset and is slated for eventual transfer related to presidential library purposes after its service.

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