Connect with us

News

SpaceX’s Starship Mk1 prototype heads to the launch pad – but why?

On October 30th, SpaceX installed half of Starship Mk1 on a new launch mount constructed at its Boca Chica launch pad. (NASASpaceflight - bocachicagal)

Published

on

SpaceX has transported (half of) its Starship Mk1 prototype to its South Texas launch pad for the first time ever, signifying that the company is about to enter a major new stage of testing.

The move, however, raises the question: why is SpaceX transporting only half of Starship Mk1 to the launch pad?

Following SpaceX CEO Elon Musk’s September 28th presentation on Starship, the spacecraft prototype was partially disassembled, having essentially been mocked up to stand as a backdrop at the event. The impact was fairly minor, taking up no more than a few days of work, but Starship Mk1 remains in two large, separate pieces – a curved nose section and the ship’s cylindrical propellant tank and propulsion section.

Starship Mk1’s nose and tail sections were separated on October 1st. (NASASpaceflight – bocachicagal)

A little over a month after Musk’s presentation, SpaceX technicians freed Starship Mk1’s lower tank section from a steel mount and temporarily installed the giant half-spacecraft on framework mounted to a Roll Lift transporter. SpaceX has consistently relied on Roll Lifts for the task of transporting Starship’s massive segments both around and between its Boca Chica, Texas build and launch facilities. This time around, only Starship Mk1’s lower half was loaded onto the transporter before being staged overnight near the main gate of SpaceX’s build site.

Although work continued throughout the night, around dawn on October 30th, transport activity restarted in earnest, with technicians preparing to move Starship. A road closure filed with Cameron County suggested that something would occur on the 30th, with followers speculating that Starship Mk1 would be transported to SpaceX’s South Texas launch pad. As it turned out, that speculation was correct, and (half of) Starship Mk1 was indeed moved to the launch pad and installed atop a new launch mount that was built from scratch in just a few months.

(Half a) Starship on the pad

While it’s undeniably thrilling to see Starship Mk1 head to SpaceX’s Boca Chica launch pad for the first time ever, it remains to be seen why exactly only half of the rocket was transported – no mean feat. Although a great deal of progress has been made over the last month outfitting Starship Mk1 with all the wiring, electronics, plumbing, and other subsystems the prototype will need to function, it’s plainly visible that a significant amount of work remains before Starship will be ready for integrated testing.

A panorama of Starship Mk1’s business end and tank section. Recent work has focused on outfitting Mk1 with an array of wiring and piping, some of which is visible here. (NASASpaceflight – bocachicagal)
SpaceX has made a huge amount of progress on Starship’s new launch mount over the last 1-2 months, but plenty of work clearly remains before it will be ready for full-scale operations. (NASASpaceflight – bocachicagal)

Most notably, as pictured above, the launch mount frame is certainly more or less complete, but most of the complex plumbing, wiring, and power equipment it will need to serve its function is not obviously present. There is admittedly a possibility that SpaceX will reuse the ‘quick disconnect’ umbilical ports used by Starhopper on Starship Mk1, but that remains to be seen.

Starship Mk1 itself has a ways to go before it will be ready for integrated testing. Near the orange plastic is what is believed to be a large propellant feed line, needed to fuel Starship. Those lines have yet to be closed off. (NASASpaceflight – bocachicagal)

Additionally, Starship Mk1 also has some level of work left before it will be ready for its first propellant loading test, let alone flight. Aside from a large amount of wiring and avionics that still needs to be partially run, harnessed, and connected, Starship’s main liquid oxygen and methane feedlines – needed to fuel the rocket – are largely complete but still unfinished.

There are at least a few obvious possible explanations for SpaceX moving the Starship Mk1 tank section to the launch pad in its partially-finished state. The easiest explanation is that SpaceX wants to perform leak and pressure tests of Starship’s tanks as early as possible, even if that involves testing the rocket without its nose (the host of Mk1’s batteries, power controllers, COPVs, pressurization tanks, and more). It’s not clear that Starship Mk1 is – at present – capable of performing a wet dress rehearsal (WDR), a common aerospace test where a rocket is fully fueled and counts down to launch without actually igniting.

Starhopper performed several wet dress rehearsal tests before its final 150m flight test in August 2019. (LabPadre, 07/14/19)

Instead, SpaceX could potentially perform a pressure (or at least leak) test with a neutral gas (or perhaps liquid nitrogen) just to verify that Starship Mk1 is structurally sound before kicking off cryogenic propellant loading. Additionally, it’s possible that SpaceX could get around Mk1’s incomplete propellant feed lines by attaching pad umbilicals directly to the ends of the incomplete feed lines.

At the same time, it’s possible that SpaceX has decided to finish assembling Starship at the launch pad itself, hinted at when a local photographer captured a number of Mk1’s control surfaces and aero covers being moved around shortly after Starship was moved to the pad. Time will tell. For the time being, SpaceX has no more road closures scheduled (meaning no nose section transport) until November 7th and 8th, followed by another on the 12th.

Advertisement
-

Stay tuned to find out what transpires!

Check out Teslarati’s Marketplace! We offer Tesla accessories, including for the Tesla Cybertruck and Tesla Model 3.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

Advertisement
Comments

News

Tesla Semi catches fire in California: what we know

Published

on

Credit: KTVU

A Tesla Semi caught fire in Hayward, California, which caused both directions of traffic to shut down for hours before being completely reopened early on Wednesday, the California Highway Patrol said.

The fire occurred just after 5:30 local time in Hayward on Tuesday, as the Semi caught fire in the southbound lanes of I-880 before CHP officials made the decision to shut down both lanes of traffic due to potential risks from hazardous chemical smoke.

There were no injuries reported.

The cause of the fire is currently unknown, as neither Tesla nor the CHP have not determined a cause.

However, some images taken before the Semi was completely destroyed by the fire seem to indicate this might have been an older unit, as it appears to be one of the designs that Tesla shipped as part of its pilot program, before revising it and starting mass production just a month ago.

At the time of publication, CHP had not returned our request for a comment for additional details, including the Semi involved and any potential collaboration on an investigation between the CHP and Tesla. We will update this story when we hear back from them.

The southbound lanes were reopened at 3:30 a.m. on Wednesday, with the northbound lanes opening last night a few hours after the fire began. The CHP did state that the lithium batteries were “incredibly difficult to extinguish,” according to NBC Bay Area.

The truck’s driver said that the Semi caught fire, but he did not have an explanation.

An estimated 5,000 to 7,000 semi-truck and large commercial vehicle fires occur on U.S. roadways every year.

Continue Reading

News

Tesla’s ‘Emergency Drive Away’ function gets its first use in the real world

Published

on

Credit: Tesla

Tesla’s launch of the “Emergency Drive Away” function a few months back offered owners a safe option to evacuate an area if they were in reasonable danger. The function finally got its first use in the real world, but it appears it was by mistake.

A video shared by u/Joshalander in the r/TeslaLounge subreddit recorded the instance from his vehicle and said the incident took place in Austin this past weekend during the city’s F1 Race.

“Was charging around 6 AM this past Sunday in Austin before heading to the F1 race and heard a pop. Looked over and saw the new emergency drive-away feature in action. Genuinely felt bad for the dude when he got out and realized what happened, since he looked exhausted and only seemed to half-read the prompts.”

Emergency Drive Away unlatches the Supercharger connector from the vehicle, but still causes damage to both the car and the Supercharger. Tesla has said that it will cost up to $25,000 in repairs to have everything fixed back to normal.

Additionally, the company said that if it were not used in an emergency situation, the driver of the vehicle who activated the Emergency Drive Away feature would be responsible for all repair costs.

Tesla constitutes the following situations as reasonable justifications for activating the feature:

  • You face an immediate threat to your life or personal safety.
  • You must leave the area immediately.
  • Exiting the vehicle is unsafe.
  • Unplugging the charge connector would unreasonably delay your departure or expose you to a risk to your personal safety.

After using the feature, Tesla requires the driver to schedule Service so the car can be inspected.

Continue Reading

News

Tesla’s Cybercab battery design could make robotaxis even cheaper

Tesla built the Cybercab’s battery pack with spare room for a future switch to LFP.

Published

on

By

Tesla built the Cybercab’s battery pack with empty space inside it on purpose, and the reason points to a cheaper robotaxi down the road.

Robert Sumpf, Tesla’s director of mechanical design engineering for battery modules and packs, said the extra room beside and beneath the Cybercab’s modules was left there so the company can move to lithium iron phosphate cells later. “So, we protected this pack to go to an even lower energy dense chemistry as we scale and need to bring LFP into the platform,” Sumpf said in a Cybercab deep dive with Munro Live.

The Cybercab runs on Tesla’s own 4680 cells with a nickel chemistry today. LFP cells store less energy for their size, so a straight swap would cut range. The reserved space lets Tesla add more LFP cells to make up the difference. In return, Tesla would get cells that cost less, run cooler and survive more charge cycles. LFP became the most used EV battery chemistry in the world last year.

Not all of that room was planned for a chemistry change. Lars Moravy, Tesla’s Vice President of Vehicle Engineering, said part of it exists because “we didn’t need as many batteries as we thought we did.” Tesla told Sandy Munro in early 2025 that it was targeting a Cybercab pack under 50 kWh with close to 300 miles of range.

The pack also breaks from the structural design Tesla used in some Model Y and Cybertruck builds. Instead of potting hundreds of cells into one block, the Cybercab uses four separate, individually sealed modules, so a bad module can be replaced without scrapping the whole pack. Sumpf was blunt about the older approach, giving the Model Y structural battery “a grade D” because it was hard to build and nearly impossible to repair. He estimated a fully structural pack gains about 10% more cell volume, but said “the issue is the service cost.”

Advertisement
-

That cost matters more for a car that rarely sits parked. Cybercab chief engineer Eric Earley said replacing an entire pack “before half a million miles is a killer on cost,” which is why remanufacturing and serviceability were built into the design from the start.

The same Munro Live tour produced Moravy’s admission that the Cybercab line at Giga Texas is now outpacing Robotaxi deployments, along with a look at the robotaxi’s unorthodox paint process. Tesla is aiming to deliver the first Cybercabs to outside customers by the end of 2026, though Elon Musk has said the vast majority will stay owned by Tesla and run as a transport service.

Sumpf did not give a date for an LFP version, name a cell supplier or say how a chemistry change would affect range. For now, the 4680 cars keep piling up: Texas DMV records from Tuesday list 544 Cybercabs authorized for Tesla’s Robotaxi fleet, more than the 507 Model Ys on the same roster for the first time.

Continue Reading