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SpaceX’s Starship Mk1 prototype heads to the launch pad – but why?

On October 30th, SpaceX installed half of Starship Mk1 on a new launch mount constructed at its Boca Chica launch pad. (NASASpaceflight - bocachicagal)

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SpaceX has transported (half of) its Starship Mk1 prototype to its South Texas launch pad for the first time ever, signifying that the company is about to enter a major new stage of testing.

The move, however, raises the question: why is SpaceX transporting only half of Starship Mk1 to the launch pad?

Following SpaceX CEO Elon Musk’s September 28th presentation on Starship, the spacecraft prototype was partially disassembled, having essentially been mocked up to stand as a backdrop at the event. The impact was fairly minor, taking up no more than a few days of work, but Starship Mk1 remains in two large, separate pieces – a curved nose section and the ship’s cylindrical propellant tank and propulsion section.

Starship Mk1’s nose and tail sections were separated on October 1st. (NASASpaceflight – bocachicagal)

A little over a month after Musk’s presentation, SpaceX technicians freed Starship Mk1’s lower tank section from a steel mount and temporarily installed the giant half-spacecraft on framework mounted to a Roll Lift transporter. SpaceX has consistently relied on Roll Lifts for the task of transporting Starship’s massive segments both around and between its Boca Chica, Texas build and launch facilities. This time around, only Starship Mk1’s lower half was loaded onto the transporter before being staged overnight near the main gate of SpaceX’s build site.

Although work continued throughout the night, around dawn on October 30th, transport activity restarted in earnest, with technicians preparing to move Starship. A road closure filed with Cameron County suggested that something would occur on the 30th, with followers speculating that Starship Mk1 would be transported to SpaceX’s South Texas launch pad. As it turned out, that speculation was correct, and (half of) Starship Mk1 was indeed moved to the launch pad and installed atop a new launch mount that was built from scratch in just a few months.

(Half a) Starship on the pad

While it’s undeniably thrilling to see Starship Mk1 head to SpaceX’s Boca Chica launch pad for the first time ever, it remains to be seen why exactly only half of the rocket was transported – no mean feat. Although a great deal of progress has been made over the last month outfitting Starship Mk1 with all the wiring, electronics, plumbing, and other subsystems the prototype will need to function, it’s plainly visible that a significant amount of work remains before Starship will be ready for integrated testing.

A panorama of Starship Mk1’s business end and tank section. Recent work has focused on outfitting Mk1 with an array of wiring and piping, some of which is visible here. (NASASpaceflight – bocachicagal)
SpaceX has made a huge amount of progress on Starship’s new launch mount over the last 1-2 months, but plenty of work clearly remains before it will be ready for full-scale operations. (NASASpaceflight – bocachicagal)

Most notably, as pictured above, the launch mount frame is certainly more or less complete, but most of the complex plumbing, wiring, and power equipment it will need to serve its function is not obviously present. There is admittedly a possibility that SpaceX will reuse the ‘quick disconnect’ umbilical ports used by Starhopper on Starship Mk1, but that remains to be seen.

Starship Mk1 itself has a ways to go before it will be ready for integrated testing. Near the orange plastic is what is believed to be a large propellant feed line, needed to fuel Starship. Those lines have yet to be closed off. (NASASpaceflight – bocachicagal)

Additionally, Starship Mk1 also has some level of work left before it will be ready for its first propellant loading test, let alone flight. Aside from a large amount of wiring and avionics that still needs to be partially run, harnessed, and connected, Starship’s main liquid oxygen and methane feedlines – needed to fuel the rocket – are largely complete but still unfinished.

There are at least a few obvious possible explanations for SpaceX moving the Starship Mk1 tank section to the launch pad in its partially-finished state. The easiest explanation is that SpaceX wants to perform leak and pressure tests of Starship’s tanks as early as possible, even if that involves testing the rocket without its nose (the host of Mk1’s batteries, power controllers, COPVs, pressurization tanks, and more). It’s not clear that Starship Mk1 is – at present – capable of performing a wet dress rehearsal (WDR), a common aerospace test where a rocket is fully fueled and counts down to launch without actually igniting.

Starhopper performed several wet dress rehearsal tests before its final 150m flight test in August 2019. (LabPadre, 07/14/19)

Instead, SpaceX could potentially perform a pressure (or at least leak) test with a neutral gas (or perhaps liquid nitrogen) just to verify that Starship Mk1 is structurally sound before kicking off cryogenic propellant loading. Additionally, it’s possible that SpaceX could get around Mk1’s incomplete propellant feed lines by attaching pad umbilicals directly to the ends of the incomplete feed lines.

At the same time, it’s possible that SpaceX has decided to finish assembling Starship at the launch pad itself, hinted at when a local photographer captured a number of Mk1’s control surfaces and aero covers being moved around shortly after Starship was moved to the pad. Time will tell. For the time being, SpaceX has no more road closures scheduled (meaning no nose section transport) until November 7th and 8th, followed by another on the 12th.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla Optimus Gen 3 shows off a cleaner, factory-ready design in new app discovery

Renders hidden inside Tesla’s Android app show Optimus Gen 3’s design before any official reveal.

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Tesla Optimus Gen 3 [Credit: Tesla]

Tesla may have accidentally given a first look at its newest Optimus Gen 3 humanoid robot when photos were found in the Tesla smartphone app.

Design files tucked inside a recent Android version of the Tesla app appear to show the third generation humanoid robot next to the older Gen 2.5 prototype. The assets were extracted from the app package by Tesla community member @wholemars, who posted the renders on X late Tuesday night before deleting them. The Tesla Newswire reshared the side by side comparison on Wednesday, and the images have circulated widely since.

Tesla Optimus Gen 2.5 vs Gen 3 comparison via @WholeMars on X

Tesla Optimus Gen 2.5 vs Gen 3 comparison via @WholeMars on X

The files are labeled “gen3” and were built as models for Tesla app’s own interface, as validated directly by Grok to be official.

The comparison shows a robot that looks built for a factory line rather than a lab bench. Gen 2.5’s exposed mechanical linkages and gold plating on the knees and shins are gone. In their place, Gen 3 uses matte black fairings on the lower legs, paired with a more contoured champagne gold body. Flexible covers now seal the joint where the torso meets the upper thighs, keeping bearings and moving parts sealed from debris and unnecessary contact.

The body panels fit more tightly, and the hands, which Tesla has said carry 22 degrees of freedom, look far more refined than those on earlier units.

This most recent leak fills a gap Tesla has left open for most of the year. Elon Musk said on March 31 that Optimus 3 was walking around but needed “some finishing touches” before it could be shown, a delay Teslarati covered when Tesla missed its first quarter reveal target. Musk later said Tesla would hold the design back until closer to production, partly to keep competitors from copying it. No reveal date has been announced.

The app itself has been preparing for Optimus for months. In July, code in the Tesla app pointed to a dedicated robot phone key, a consent screen for collecting video and spatial data while Optimus works inside a home, and an alert system for low battery and mechanical faults. Finished 3D models of Gen 3 suggest the interface owners will eventually use is moving past placeholder code toward something Tesla intends to ship.

Manufacturing is moving in parallel. Tesla tore out the original Model S and Model X lines at Fremont this summer to make room for Optimus production, with a planned capacity of one million robots a year. At Giga Texas, the steel frame of a dedicated Optimus factory is nearing completion ahead of a targeted 2027 start, with Musk pointing to an eventual output of 10 million units annually.

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Tesla Semi lands the biggest electric truck deal in U.S. history

Tesla leads a record 2,500 truck order, but not every truck will be a Semi.

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Tesla has landed the largest electric truck order in U.S. history. ZET SCALE, a new alliance of shippers and carriers, named Tesla its primary manufacturer on Tuesday for an initial order of 2,500 electric Class 8 trucks. The deal alone would nearly double the number of electric heavy trucks operating in the country.

According to the press release from Catalyst Mobility, the nonprofit formerly known as CALSTART, Kenworth, RIDE and Volvo were also selected as secondary manufacturers that carriers can pick if their operations call for it. No split between the four brands has been published, so the exact number of Semis in the order is not yet known.

Tesla won the top slot through a competitive request for proposals. The alliance, which Catalyst Mobility runs with the Smart Freight Centre, scored bidders on price, range, charging capability and production capacity. Pooling freight demand from founding shippers, including Microsoft and PepsiCo, let every truck maker bid lower than it would for a single fleet. “The Tesla Semi is designed for lower cost per mile operations than diesel,” said Dan Priestley, director of the Tesla Semi program, as noted in the press release.

The financing is built to pull in carriers who have avoided electric trucks. ZET Financial is issuing the purchase order for all 2,500 units and will place them with fleets through a fair market value lease. The trucks will be deployed over the next few years across 10 freight hubs in Los Angeles, Stockton, Bakersfield, Seattle and Tacoma, Houston, Dallas, San Antonio, Chicago, Atlanta, and the Newark and New York area. ZET SCALE says the first order is only the opening round, with a longer term goal of 10,000 trucks or more.

Even if Tesla ends up with only a majority share, it would still be the biggest Semi deal to date. Einride’s 500 unit order in August was the previous record, and WattEV’s 370 truck order in May was the largest California deal at the time. Einride’s CEO has since said he expects all 500 trucks delivered by the end of 2027.

The announcement lands two days before Tesla formally inaugurates its Semi factory in Nevada on September 24. The 1.7 million square foot plant sits next to Gigafactory Nevada’s 4680 cell lines and is designed for 50,000 trucks a year.

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Tesla integrates Grok Bot into its vehicles for the ultimate personal assistant

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Credit: Grok

Tesla has expanded Grok from an in-car chatbot into a hands-free work assistant. On September 22, Tesla officially launched Grok Bot capability, confirming that drivers can now manage email, calendars, files, chats, and tasks by voice and then hand more ambitious errands to the AI-fueled productivity cheat code.

Grok itself is built by xAI. The new car features split into two layers: Connectors link Grok to outside accounts. Grok Bot, currently limited to SuperGrok Heavy subscribers, can complete multi-step tasks such as placing a usual coffee order, booking a reservation, or scheduling an appointment. It truly puts the driver in a nearly complete hands-free driving and productivity setting, with ironically the only task truly requiring your hands being to touch the “Start Self-Driving” button.

We were granted access to Grok Bot’s Tesla integration a few weeks back, and we’ve been able to do a handful of things with it. On a handful of occasions, we’ve used it to order food and have it ready for pickup slightly later into the evening; we’ve managed to pick up groceries after a day of errands with Grok Bot, and outside of the car, it’s helped with budgeting and even my fantasy football draft.

Tesla shows another way to utilize it: in their demo, a driver says “Hey Grok,” asks the assistant to check an inbox, and hears that a message concerns a weekend reservation. Grok then scans the calendar, reports no conflicts, and confirms the Tahoe trip is clear. It can also add check-in details to a road-trip itinerary. The point is not novelty chat. It is keeping eyes on the road, or on Full Self-Driving, while the car handles the paperwork of a trip:

This Grok rollout is not a gadget add-on as much as it is Tesla’s thesis in software form: the car should stop being a machine you operate and start being a room you occupy.

Connectors and Grok Bot treat the cabin as an office that happens to move, and that has truly been Tesla’s intention for years now. The car has slowly become an extension of a home more than a vehicle. Inbox, calendar, groceries, takeout, and reservations become voice work, not dashboard chores that you need to do before you get in your car.

Responsibility shifts from the driver to the stack, and as many Tesla owners rely on FSD for travel, Grok Bot now handles the monotony of dinner reservations or appointments.

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