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SpaceX’s Starship Mk1 prototype heads to the launch pad – but why?

On October 30th, SpaceX installed half of Starship Mk1 on a new launch mount constructed at its Boca Chica launch pad. (NASASpaceflight - bocachicagal)

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SpaceX has transported (half of) its Starship Mk1 prototype to its South Texas launch pad for the first time ever, signifying that the company is about to enter a major new stage of testing.

The move, however, raises the question: why is SpaceX transporting only half of Starship Mk1 to the launch pad?

Following SpaceX CEO Elon Musk’s September 28th presentation on Starship, the spacecraft prototype was partially disassembled, having essentially been mocked up to stand as a backdrop at the event. The impact was fairly minor, taking up no more than a few days of work, but Starship Mk1 remains in two large, separate pieces – a curved nose section and the ship’s cylindrical propellant tank and propulsion section.

Starship Mk1’s nose and tail sections were separated on October 1st. (NASASpaceflight – bocachicagal)

A little over a month after Musk’s presentation, SpaceX technicians freed Starship Mk1’s lower tank section from a steel mount and temporarily installed the giant half-spacecraft on framework mounted to a Roll Lift transporter. SpaceX has consistently relied on Roll Lifts for the task of transporting Starship’s massive segments both around and between its Boca Chica, Texas build and launch facilities. This time around, only Starship Mk1’s lower half was loaded onto the transporter before being staged overnight near the main gate of SpaceX’s build site.

Although work continued throughout the night, around dawn on October 30th, transport activity restarted in earnest, with technicians preparing to move Starship. A road closure filed with Cameron County suggested that something would occur on the 30th, with followers speculating that Starship Mk1 would be transported to SpaceX’s South Texas launch pad. As it turned out, that speculation was correct, and (half of) Starship Mk1 was indeed moved to the launch pad and installed atop a new launch mount that was built from scratch in just a few months.

(Half a) Starship on the pad

While it’s undeniably thrilling to see Starship Mk1 head to SpaceX’s Boca Chica launch pad for the first time ever, it remains to be seen why exactly only half of the rocket was transported – no mean feat. Although a great deal of progress has been made over the last month outfitting Starship Mk1 with all the wiring, electronics, plumbing, and other subsystems the prototype will need to function, it’s plainly visible that a significant amount of work remains before Starship will be ready for integrated testing.

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A panorama of Starship Mk1’s business end and tank section. Recent work has focused on outfitting Mk1 with an array of wiring and piping, some of which is visible here. (NASASpaceflight – bocachicagal)
SpaceX has made a huge amount of progress on Starship’s new launch mount over the last 1-2 months, but plenty of work clearly remains before it will be ready for full-scale operations. (NASASpaceflight – bocachicagal)

Most notably, as pictured above, the launch mount frame is certainly more or less complete, but most of the complex plumbing, wiring, and power equipment it will need to serve its function is not obviously present. There is admittedly a possibility that SpaceX will reuse the ‘quick disconnect’ umbilical ports used by Starhopper on Starship Mk1, but that remains to be seen.

Starship Mk1 itself has a ways to go before it will be ready for integrated testing. Near the orange plastic is what is believed to be a large propellant feed line, needed to fuel Starship. Those lines have yet to be closed off. (NASASpaceflight – bocachicagal)

Additionally, Starship Mk1 also has some level of work left before it will be ready for its first propellant loading test, let alone flight. Aside from a large amount of wiring and avionics that still needs to be partially run, harnessed, and connected, Starship’s main liquid oxygen and methane feedlines – needed to fuel the rocket – are largely complete but still unfinished.

There are at least a few obvious possible explanations for SpaceX moving the Starship Mk1 tank section to the launch pad in its partially-finished state. The easiest explanation is that SpaceX wants to perform leak and pressure tests of Starship’s tanks as early as possible, even if that involves testing the rocket without its nose (the host of Mk1’s batteries, power controllers, COPVs, pressurization tanks, and more). It’s not clear that Starship Mk1 is – at present – capable of performing a wet dress rehearsal (WDR), a common aerospace test where a rocket is fully fueled and counts down to launch without actually igniting.

Starhopper performed several wet dress rehearsal tests before its final 150m flight test in August 2019. (LabPadre, 07/14/19)

Instead, SpaceX could potentially perform a pressure (or at least leak) test with a neutral gas (or perhaps liquid nitrogen) just to verify that Starship Mk1 is structurally sound before kicking off cryogenic propellant loading. Additionally, it’s possible that SpaceX could get around Mk1’s incomplete propellant feed lines by attaching pad umbilicals directly to the ends of the incomplete feed lines.

At the same time, it’s possible that SpaceX has decided to finish assembling Starship at the launch pad itself, hinted at when a local photographer captured a number of Mk1’s control surfaces and aero covers being moved around shortly after Starship was moved to the pad. Time will tell. For the time being, SpaceX has no more road closures scheduled (meaning no nose section transport) until November 7th and 8th, followed by another on the 12th.

Stay tuned to find out what transpires!

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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SpaceX Starship Flight 13 aborted at Zero and Musk just told us what broke

Four Raptor engines failed to ignite at T-zero, forcing SpaceX to scrub Starship Flight 13 Thursday.

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SpaceX scrubbed the Starship Flight 13 launch attempt Thursday evening at the last possible moment, after four of the Super Heavy booster’s 33 Raptor 3 engines failed to ignite during the startup sequence. The 90-minute window had opened at 6:45 p.m. EDT from Starbase in Boca Chica, Texas, and the countdown had proceeded without issue all day, with more than 11.5 million pounds of liquid methane and liquid oxygen being fully loaded into the rocket before the automated abort triggered. SpaceX’s launch directors posted on X, “Standing down from today’s flight test attempt,” and shut down the livestream shortly after.

Musk confirmed the root cause within hours. “Some of the engines didn’t start, triggering an automatic launch abort,” he wrote on X. “To be confident of a good flight, 2 Raptors will be removed and replaced. Most probable launch timing is early next week.” SpaceX engineers began draining propellant tanks immediately and Booster 20 was rolled back to its hangar for inspection.

SpaceX comes with a slew of changes for Starship Flight 13

 

The timing adds a layer of significance that did not exist during any of the previous 12 Starship flights. This is the first time SpaceX has attempted to launch Starship since the company made its stock market debut in June, listing under ticker SPCX at $135 per share. Public investors are now watching every Starship outcome in real time, and a last-second abort carries more visibility than it would have six months ago.

Flight 13 was designed to be one of the most consequential tests in the program’s history. It was set to carry 20 Starlink V3 satellites, the first operational payload Starship has ever attempted to deploy. Six of those satellites carried external cameras to photograph Starship’s heat shield from the outside during flight, which would act as a self-inspection approach SpaceX has never attempted before. The mission also needed to complete a Raptor engine relight in space, a step SpaceX skipped on Flight 12 in May after losing an engine during ascent. That Flight 12 booster also flipped 90 degrees off course during its boostback burn when five engines failed to reignite.

SpaceX has not announced an official next launch date. Musk’s “early next week” window points to July 21 or 22 at the earliest, pending the engine swap and a return to the pad.

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Elon Musk secretly acquires $1B energy company to power the AI future

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Gage Skidmore, CC BY-SA 4.0 , via Wikimedia Commons

Elon Musk flew under the radar with his recent purchase of a $1 billion energy company, according to Federal Trade Commission (FTC) documents.

Transaction number 202612350 listed Tesla and SpaceX frontman Elon Musk as the acquiring party and CF APR Super Holdings LLC as the seller, with New APR Energy, LLC as the acquired entity. The deal, which closed without public announcement, came to light on May 14.

Analysts inferred the deal’s scale from minority stakeholder disclosures, including one report of a 5 percent interest sold for approximately $50.4 million. Fortress Investment Group had purchased APR’s assets in late 2024, rebranded the operation as New APR Energy, and subsequently transferred ownership to Musk.

APR Energy specializes in rapidly deployable power infrastructure. The company maintains one of the world’s largest fleets of mobile gas and diesel turbines, with more than 1.1 gigawatts of generation capacity. Its modular units, which are often trailer-mounted, enable turnkey installations ranging from 20 MW to over 500 MW.

Elon Musk admits he was ‘clearly wrong’ about Anthropic

APR provides full engineering, procurement, construction, operation, and maintenance services for behind-the-meter power plants, serving everything from data centers, utilities, and industrial clients.

The firm has expanded aggressively to meet surging demand, recently adding turbines and deploying over 100 MW for a major AI hyperscaler. Its solutions bridge critical gaps where grid interconnections face delays of two to five years, according to Yahoo.

The acquisition means something more for Musk. As he continues to expand projects in artificial intelligence, especially xAI, his AI venture, there is a greater need to supply energy-intensive supercomputing clusters, including the Colossus project, with what they need: reliable and high-capacity power.

Ownership of APR provides immediate access to flexible generation assets that can be deployed adjacent to data centers, reducing dependence on a strained infrastructure. It also complements Tesla’s energy storage business, so Musk will be able to pull from his own entities to address the rapid scaling demands of AI training and compute.

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Tesla has to fix a big problem with its old headlights, NHTSA says

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tesla model 3 first generation headlight
Credit: Tesla Asia/Twitter

Tesla had a petition protesting a recall to fix a potential issue with 2017-2023 Model Y and Model 3 vehicles’ headlights was denied, as the National Highway Traffic Safety Administration (NHTSA) disagreed with the company’s opinion of things.

The recall covers approximately 19,917 Model Y and Model 3 vehicles built from 2017 to 2023. Tesla initially submitted a noncompliance report for the headlights on these vehicles on March 15, 2024. Tesla then petitioned for an exemption from the fix, which violated FMVSS No. 108 (40 CFR 571.108), arguing that the “noncompliance is inconsequential as it relates to motor vehicle safety.

The NHTSA disagreed, stating that Tesla’s conclusion that the headlights do not increase any risk was not an opinion it shared. The agency said it disagreed with Tesla’s assumption that glare is not increased to surrounding traffic. This issue could be highlighted even more in certain weather conditions.

Tesla will be required to remedy the issue, the NHTSA ruled:

“In consideration of the foregoing, NHTSA has decided that Tesla has not met its burden of persuasion that the subject FMVSS No. 108 noncompliance is inconsequential to motor vehicle safety. Accordingly, Tesla’s petition is hereby denied, and Tesla is consequently obligated to provide notification of and free remedy for that noncompliance under 49 U.S.C. 30118 and 30120.”

The issue here appears to be the angle of the headlights and the brightness they emit during operation. The NHTSA report states that:

“Tesla’s headlamp supplier, Marelli Automotive Lighting, tested 25 right-hand and 25 left-hand lamps, and for this sample, found the maximum photometric intensity measured in the 10°U to 90°U and 90°L to 90°R zone was between 136.2 cd and 230.1 cd for the right-hand lamps and between 117.5 cd and 160.3 cd for the left-hand lamps. According to Tesla, these tests revealed that the photometric intensity of the right-hand and left-hand headlamp lower beam on the subject vehicles may measure as much as 230.1 cd in the 10°U to 90°U and 90°L to 90°R zone, exceeding the maximum photometric intensity by 105.1 cd. Additionally, Tesla states that a left-hand lamp tested by a Transport Canada recognized laboratory measured a maximum of 171.27 cd in the 10°U to 90°U and 90°L to 90°R zone. Despite these measurements exceeding the allowed photometric maximum of 125 cd, Tesla believes that the subject noncompliance is inconsequential to motor vehicle safety.”

Tesla also argued at some points that the headlights had not been deemed responsible for any complaints, accidents, or injuries related to the noncompliance.

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