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SpaceX scraps Florida Starship Mk2 prototype

SpaceX has begun scrapping one of the original Starship prototypes and the only ship built in Florida. (John Winkopp - Seamore Holdings)

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SpaceX has scrapped the lone Starship prototype built in Florida in 2019, surprising very few.

Beginning a few months after work began on Starship Mk1 at SpaceX’s South Texas production facilities, a separate team in Cocoa, Florida was tasked with building a similar Starship Mk2 prototype. Not much is known about Mk2 relative to its much more publicized sibling but unofficial photos and videos taken over the course of 2019 suggested that SpaceX had effectively completed most of Starship Mk2 by the end of last year. However, built dozens of miles and several waterways away from a practical test facility, actually testing a Starship prototype assembled at SpaceX’s Cocoa facilities was always going to be an uphill battle.

To warrant the cost and effort that would be required to transport something as large as a vertical Starship from Cocoa, Florida to Cape Canaveral, Mk2 would have to be able offer something invaluable during testing. Now eight months after Starship Mk1 was destroyed during one of its first real tests, that was sadly not the case and SpaceX has chosen the simplest route forward – scrapping Mk2 where it sits.

Starship Mk2 is pictured in September 2019. (Greg Scott)

In November 2019, SpaceX installed Starship Mk1 on a test stand in Boca Chica, Texas and began a series of tests. The ship passed an initial ambient temperature pressure test on the 18th but failed spectacularly during its first cryogenic proof test, said by SpaceX to have “pressurize[d] systems to the max.” Excluding Starhopper, Starship Mk1 was about as rough of a prototype as SpaceX could have feasibly built and the fact that it survived any length of time under cryogenic loads and pressures was fairly impressive.

Welded together almost entirely out in elements on the South Texas Gulf coast, the total success of Starship Mk1 (and its similar Mk2 sibling) would have flown in the face of almost every single tenet of modern aerospace production. As noted in a Teslarati article describing the Starship’s demise, the Mk1 production apparatus left plenty of room for improvement.

“[Videos of the failure implicated] the weld connecting the LOX dome to the cylindrical body of Starship’s LOX tank, pointing to a bad weld joint as the likeliest source of the failure. Although that hardware failure is unfortunate, Mk1’s loss will hopefully guide improvements in Starship’s design and manufacturing procedures.”

Teslarati.com — November 20th, 2019

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That is precisely what SpaceX did – and was likely already doing – in response to Mk1’s failure. Just two months later, SpaceX successfully tested a steel Starship tank built in upgraded facilities with upgraded methods and reached pressures of 7.1 bar (~103 psi) before failing – likely a 50% improvement or better relative to Mk1. A second tank completed weeks later in late January 2020 reached 7.5 bar, sprung a leak, was repaired, and ultimately soared to 8.5 bar (~125 psi) before failing. Per CEO Elon Musk, that would technically be enough for a Starship to launch humans into orbit with an industry-standard ~40% safety factor.

Finally, SpaceX recently proved that a full-scale, two-tank Starship prototype built with the same methods and facilities as those test tanks could achieve the same results, completing a ~7.5 bar (~110 psi) cryogenic proof test with Starship SN4 on May 10th.

Long story short, the methods SpaceX used to build Starship Mk1 and Mk2 were already proven redundant more than six months ago and buried even deeper in May 2020. Aside from serving as a museum piece, Starship Mk2’s fate was sealed – the only real question was how and when it would be scrapped. For now, SpaceX’s Starship program will be almost exclusively stationed in South Texas, where it appears to be in good hands. Starship SN5 is currently expected to attempt its first wet dress rehearsal (WDR) and static fire tests no earlier than July 17th (today) at 8 am CDT (13:00 UTC).

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla teases new market entrance with confusing and cryptic message

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(Credit: Tesla)

Tesla teased its entrance into a new market with a confusing and what appeared to be cryptic message on the social media platform X.

The company has been teasing its entrance into several markets, including Africa, which would be a first, and South America, where it only operates in Chile.

In September, Tesla started creating active job postings for the Colombian market, hinting it would expand its presence in South America and launch in a new country for the first time in two years.

Tesla job postings seem to show next surprise market entry

The jobs were related to various roles, including Associate Sales Manager, Advisors in Sales and Delivery, and Service Technicians. These are all roles that would indicate Tesla is planning to launch a wide-scale effort to sell, manage, and repair vehicles in the market.

Last night, Tesla posted its latest hint, a cryptic video that seems to show the outline of Colombia, teasing its closer than ever to market entry:

This would be the next expansion into a continent where it does not have much of a presence for Tesla. Currently, there are only two Supercharger locations on the entire continent, and they’re both in Chile.

Tesla will obviously need to expand upon this crucial part of the ownership experience to enable a more confident consumer base in South America as a whole. However, it is not impossible, as many other EV charging infrastructures are available, and home charging is always a suitable option for those who have access to it.

Surprisingly, Tesla seems to be more concerned about these middle-market countries as opposed to the larger markets in South America, but that could be by design.

If Tesla were to launch in Brazil initially, it may not be able to handle the uptick in demand, and infrastructure expansion could be more difficult. Brazil may be on its list in the upcoming years, but not as of right now.

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Tesla expands crucial Supercharging feature for easier access

It is a useful tool, especially during hours of congestion. However, it has not been super effective for those who drive non-Tesla EVs, as other OEMs use UI platforms like Google’s Android Auto or Apple’s iOS.

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tesla supercharger
Credit: Tesla

Tesla has expanded a crucial Supercharging feature that helps owners identify stall availability at nearby locations.

Tesla said on Tuesday night that its “Live Availability” feature, which shows EV owners how many stalls are available at a Supercharger station, to Google Maps, a third-party app:

Already offering it in its own vehicles, the Live Availability feature that Teslas have is a helpful feature that helps you choose an appropriate station with plugs that are immediately available.

A number on an icon where the Supercharger is located lets EV drivers know how many stalls are available.

It is a useful tool, especially during hours of congestion. However, it has not been super effective for those who drive non-Tesla EVs, as other OEMs use UI platforms like Google’s Android Auto or Apple’s iOS.

Essentially, when those drivers needed to charge at a Supercharger that enables non-Tesla EVs to plug in, there was a bit more of a gamble. There was no guarantee that a plug would be available, and with no way to see how many are open, it was a risk.

Tesla adding this feature allows people to have a more convenient and easier-to-use experience if they are in a non-Tesla EV. With the already expansive Supercharger Network being available to so many EV owners, there is more congestion than ever.

This new feature makes the entire experience better for all owners, especially as there is more transparency regarding the availability of plugs at Supercharger stalls.

It will be interesting to see if Tesla is able to expand on this new move, as Apple Maps compatibility is an obvious goal of the company’s in the future, we could imagine. In fact, this is one of the first times an Android Auto feature is available to those owners before it became an option for iOS users.

Apple owners tend to get priority with new features within the Tesla App itself.

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Elon Musk’s Boring Co goes extra hard in Nashville with first rock-crushing TBM

The Boring Company’s machine for the project is now in final testing.

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Credit: The Boring Company/X

The Boring Company is gearing up to tackle one of its toughest projects yet, a new tunnel system beneath Nashville’s notoriously tough limestone terrain. Unlike the soft-soil conditions of Las Vegas and Austin, the Music City Loop will require a “hard-rock” boring machine capable of drilling through dense, erosion-resistant bedrock. 

The Boring Company’s machine for the project is now in final testing.

A boring hard-rock tunneling machine

The Boring Company revealed on X that its new hard-rock TBM can generate up to 4 million pounds of grip force and 1.5 million pounds of maximum thrust load. It also features a 15-filter dust removal system designed to keep operations clean and efficient during excavation even in places where hard rock is present.

Previous Boring Co. projects, including its Loop tunnels in Las Vegas, Austin, and Bastrop, were dug primarily through soft soils. Nashville’s geology, however, poses a different challenge. Boring Company CEO and President Steve Davis mentioned this challenge during the project’s announcement in late July.

“It’s a tough place to tunnel, Nashville. If we were optimizing for the easiest places to tunnel, it would not be here. You have extremely hard rock, like way harder than it should be. It’s an engineering problem that’s fairly easy and straightforward to solve,” Davis said.

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Nashville’s limestone terrain

Experts have stated that the city’s subsurface conditions make it one of the more complex tunneling environments in the U.S. The Outer Nashville Basin is composed of cherty Mississippian-age limestone, a strong yet soluble rock that can dissolve over time, creating underground voids and caves, as noted in a report from The Tennessean.

Jakob Walter, the founder and principal engineer of Haushepherd, shared his thoughts on these challenges. “Limestone is generally a stable sedimentary bedrock material with strength parameters that are favorable for tunneling. Limestone is however fairly soluble when compared to other rack materials, and can dissolve over long periods of time when exposed to water. 

“Unexpected encounters with these features while tunneling can result in significant construction delays and potential instability of the excavation. In urban locations, structures at the ground surface should also be constantly monitored with robotic total stations or similar surveying equipment to identify any early signs of movement or distress,” he said.

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