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SpaceX scraps Florida Starship Mk2 prototype

SpaceX has begun scrapping one of the original Starship prototypes and the only ship built in Florida. (John Winkopp - Seamore Holdings)

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SpaceX has scrapped the lone Starship prototype built in Florida in 2019, surprising very few.

Beginning a few months after work began on Starship Mk1 at SpaceX’s South Texas production facilities, a separate team in Cocoa, Florida was tasked with building a similar Starship Mk2 prototype. Not much is known about Mk2 relative to its much more publicized sibling but unofficial photos and videos taken over the course of 2019 suggested that SpaceX had effectively completed most of Starship Mk2 by the end of last year. However, built dozens of miles and several waterways away from a practical test facility, actually testing a Starship prototype assembled at SpaceX’s Cocoa facilities was always going to be an uphill battle.

To warrant the cost and effort that would be required to transport something as large as a vertical Starship from Cocoa, Florida to Cape Canaveral, Mk2 would have to be able offer something invaluable during testing. Now eight months after Starship Mk1 was destroyed during one of its first real tests, that was sadly not the case and SpaceX has chosen the simplest route forward – scrapping Mk2 where it sits.

Starship Mk2 is pictured in September 2019. (Greg Scott)

In November 2019, SpaceX installed Starship Mk1 on a test stand in Boca Chica, Texas and began a series of tests. The ship passed an initial ambient temperature pressure test on the 18th but failed spectacularly during its first cryogenic proof test, said by SpaceX to have “pressurize[d] systems to the max.” Excluding Starhopper, Starship Mk1 was about as rough of a prototype as SpaceX could have feasibly built and the fact that it survived any length of time under cryogenic loads and pressures was fairly impressive.

Welded together almost entirely out in elements on the South Texas Gulf coast, the total success of Starship Mk1 (and its similar Mk2 sibling) would have flown in the face of almost every single tenet of modern aerospace production. As noted in a Teslarati article describing the Starship’s demise, the Mk1 production apparatus left plenty of room for improvement.

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“[Videos of the failure implicated] the weld connecting the LOX dome to the cylindrical body of Starship’s LOX tank, pointing to a bad weld joint as the likeliest source of the failure. Although that hardware failure is unfortunate, Mk1’s loss will hopefully guide improvements in Starship’s design and manufacturing procedures.”

Teslarati.com — November 20th, 2019

That is precisely what SpaceX did – and was likely already doing – in response to Mk1’s failure. Just two months later, SpaceX successfully tested a steel Starship tank built in upgraded facilities with upgraded methods and reached pressures of 7.1 bar (~103 psi) before failing – likely a 50% improvement or better relative to Mk1. A second tank completed weeks later in late January 2020 reached 7.5 bar, sprung a leak, was repaired, and ultimately soared to 8.5 bar (~125 psi) before failing. Per CEO Elon Musk, that would technically be enough for a Starship to launch humans into orbit with an industry-standard ~40% safety factor.

Finally, SpaceX recently proved that a full-scale, two-tank Starship prototype built with the same methods and facilities as those test tanks could achieve the same results, completing a ~7.5 bar (~110 psi) cryogenic proof test with Starship SN4 on May 10th.

Long story short, the methods SpaceX used to build Starship Mk1 and Mk2 were already proven redundant more than six months ago and buried even deeper in May 2020. Aside from serving as a museum piece, Starship Mk2’s fate was sealed – the only real question was how and when it would be scrapped. For now, SpaceX’s Starship program will be almost exclusively stationed in South Texas, where it appears to be in good hands. Starship SN5 is currently expected to attempt its first wet dress rehearsal (WDR) and static fire tests no earlier than July 17th (today) at 8 am CDT (13:00 UTC).

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla brings Model Y L ‘Launch Series’ to the U.S. at $61,990

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Tesla has officially launched the Model Y L in the United States and Puerto Rico for $61,990. It is the longer-wheelbase version of the Model Y, and has been available in China since last year.

Tesla brings the Model Y L to the U.S. just months after it phased out the only pure SUV in its lineup, the Model X. It is slightly longer than the Model Y configurations that are already available in the U.S., and features a three-row, six-seat setup with Captain’s Chairs being among the many features that make this a truly fantastic offering.

The Model Y L is priced competitively at $61,990, and features 325 miles of range and a 0-60 MPH in just 4.4 seconds.

Tesla also added a handful of new features that are not available in even the Premium Model Y. Here’s a full list of its features:

  • Heated/Ventilated Front Seats with Powered Thigh Cushion
  • Heated/Ventilated Captain’s Seats in Second Row with Powered Armrests & One-Touch Fold
  • Heated Third-Row Seats with Power Recline, One-Touch Fold & Child Seat Anchors
  • Improved Airflow, Increased Efficiency, More Range
  • 89 cubic feet of trunk space
  • Upgraded Acoustic Glass and Suspension to Minimize Road Noise
  • Adaptive Damping for a Smooth, Stable Ride
  • Staggered Tires for Enhanced Grip
  • Larger Tailgate for Better Rear Visibility and Bigger Windows Overall
  • 16″ First Row and 8″ Second Row Touchscreens
  • 19-Speaker Immersive Tesla Audio
  • 50W Wireless Charging Pads with Active Cooling and Charging Ports for All Other Seats
  • FSD Supervised and Integrated Grok AI

Tesla is also delivering these first units as a “Launch Series,” which comes with additional features, such as:

  • Door Trim Puddle Lights
  • Suede Dashboard Wing
  • Exterior and Interior Badging
  • Floor Mats
  • Sill Plates

The launch of the Model Y L in the U.S. marks a huge offering from Tesla to U.S. consumers. People have been calling for Tesla to bring a larger car to the U.S., and it needed it more than ever now that the Model X is gone.

It is a huge accomplishment for Tesla to get the Model Y L to the U.S., and after reporting strong deliveries today, it will be interesting to see how this car impacts future quarterly delivery reports.

Deliveries for the Model Y L “Launch Series” are slated for September or October of this year.

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Tesla just told us twice that Model Y L is coming to the U.S.

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Credit: Tesla

Tesla just told us twice that the Model Y L is coming to the U.S., and two social media posts definitely just tipped the company’s hand, as if they wanted it to be any other way.

The two social media posts basically confirm that the slightly longer version of the Model Y will be heading to the United States soon, and many have speculated that the company could launch the vehicle as soon as this weekend.

The first post was directly from Tesla, and it showed an incredibly long Dachshund, with words above that said, “Looking forward to the long weekend.”

Anyone who knows Tesla knows the company loves to troll its fans and have fun, and this is a perfect example of that. While not a direct acknowledgement, Tesla is very involved on social media, especially CEO Elon Musk’s platform X, and the company is well aware of what is being discussed within the community.

With recent sightings of Model Y L test mules in California, peeks of the vehicle at Giga Texas, and a large call for the car to come to the U.S., Tesla is simply stoking conversation with this.

However, the company also made another move that was recognized on social media. Tesla has a large gallery that includes photos of its products so media and others can use them. This gallery applies to the U.S. market specifically, unless otherwise specified.

Tesla uploaded a Model Y L to the Gallery last night:

This seems to be another indication that the Model Y L is coming to the United States.

Musk said last year that the Model Y L could make its way to the United States late this year, but it was not something that was set in stone by Tesla. The company definitely needs to establish something in the SUV market that is larger than the Model Y, and the Model Y L might be the answer.

Even still, there are consumers out there who would love Tesla to develop something even larger, like a competitor to the Tahoe or Expedition. Tesla has not really given much of an indication that it will go in that direction.

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Tesla is using vehicle microphones to improve build quality: here’s how

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Credit: Tesla

Tesla is using the vehicles’ internal microphones to improve build quality, Vice President of Engineering Lars Moravy revealed recently.

It’s no secret that Tesla is always finding ways to make its manufacturing operations more efficient, accurate, and valuable. Constantly trying to make its cars better, the company has never placed any restrictions on what it will do to improve everything from panel gaps to paint.

As Teslas have been driving autonomously on the property of the Gigafactory Texas plant for a while now, Moravy revealed to Herbert Ong in a new interview that cars rolling off production lines now autonomously navigate themselves through a bumps, squeaks, and rattles (BSR) portion of the line. This helps to identify any loose or improperly installed internal parts.

The cabin’s microphones, which are used for a variety of things in ownership, simultaneously monitor any noises inside the vehicle while it rolls through the BSR portion of the production line. Moravy actually revealed that Tesla is trying to build “Full Self-Hearing,” an AI system that will detect minor imperfections so they can be corrected before delivery.

It’s no secret that build quality is something that Tesla struggled with as it scaled to a fully massive production operation that manufactures over 1.6 million vehicles per year. However, in recent years, especially, there have not been as many complaints. Tesla has truly improved upon its build quality and paint quality over the past several years, especially in the U.S.

Tesla’s ‘megacasts’ are key to massive build quality improvements

While those improvements have been evident, there are still some complaints; no automaker is perfect with this. But this step will now ensure that every single car that rolls off the production lines at Gigafactory Texas will be void of any creaks, squeaks, or squeals when it leaves the factory.

This measure is one of the most unique we’ve seen in terms of a strategy to avoid build quality issues, but it is not exclusive to Tesla.

Ford uses acoustic analysis AI to find abnormalities in seat motors, climate control units, and other components. Suppliers and OEMs will also use microphone arrays or particle velocity sensors in end-of-line stations.

The full interview with Lars Moravy is available below:

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