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SpaceX’s Starship program returns to its roots with a new rocket ‘test tank’

SpaceX appears to be re-upping a tried and true foundation of its Starship development with a new rocket 'test tank'. (NASASpaceflight - bocachicagal)

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SpaceX’s Starship rocket development program has returned to its early-2020 roots as teams work to assemble the first new ‘test tank’ built in South Texas in more than three months.

Just like its three predecessors, the newest test tank’s purpose is relatively simple: demonstrate – at full scale – the efficacy of SpaceX’s current manufacturing processes. Back when SpaceX built and tested the first two tank prototypes in January 2020, the company was in the midst of making big changes throughout its coastal Boca Chica, Texas Starship factory – a major leap forward compared to the methods used to build Starship Mk1. While the first tank made it to 7.1 bar (~103 psi) before failing, a second tank survived all the way up to 8.5 bar (~125 psi), as did a third separate test tank built about a month later. According to CEO Elon Musk, 8.5 bar is more than satisfactory for Starship pressure vessels to safely launch humans into orbit, offering a safety margin of more than 40%.

Most recently, Starship SN4 became the first full-scale prototype to replicate the results SpaceX achieved with its shorter test tanks, effortlessly reaching 7.5 bar (~110 psi) during a cryogenic pressure test completed just last month. Despite those myriad successes, however, SpaceX rarely stops moving forward and Musk has already hinted at improvements the company may be hoping to prove out with a fourth Starship test tank.

SpaceX appears to be re-upping a tried and true foundation of its Starship development with a new rocket ‘test tank’. (NASASpaceflight – bocachicagal)

The most obvious reason to build a new test tank after the success of full-scale Starship prototype SN4 is a substantial change in the steel alloy SpaceX is building rockets out of in South Texas. CEO Elon Musk has teased such a shift for almost a full year and it appears to have happened right on time – if not ahead of schedule. SpaceX currently uses 301 stainless steel for Starship production, while the new material – discussed earlier by Musk and confirmed by inscriptions on the exterior of what would later become the fourth test tank – is a slightly different 304 steel “with higher ductility” (malleability).

What was initially was initially labeled “SN7” later became the fourth Starship test tank in June 2020. (NASASpaceflight – bocachicagal)

It’s unclear if this is the custom-built “30X” alloy SpaceX was planning on creating, given that “304L” steel is an already-available commodity material that is slightly more durable and corrosion-resistant but less ductile and ~10% more expensive than 301. Regardless, changing to a new alloy would almost certainly benefit from real-world testing to confirm that behaves in the ways SpaceX expects it to, while also verifying that existing fabrication methods (particularly welding) still suffice.

Test Tank #1, January 9th, 2020. (NASASpaceflight – bocachicagal)
Test Tank #4 – also known as Starship SN7 – is pictured here on June 5th. (NASASpaceflight – bocachicagal)

The only other notable visual differences between Starship Test Tank #4 and its predecessors are small changes in welding. On the new tank’s dome and ring, SpaceX has removed wavy strips of metal known as a weld doublers, used to strengthen vertical welds on all previous ships and test tanks. While only realizing miniscule weight savings, the change is a visual confirmation that SpaceX is growing more confident in its weld quality, perhaps also signifying the introduction of a new kind of welding.

Last but not least, the circumferential weld joining Test Tank #4’s dome and ring (a dark horizontal line) appears to be centered on the ring, whereas the domes of previous ships and tanks have typically been attached to the upper or lower 20-30% of their respective rings. The purpose of this change is unknown.

Regardless, Test Tank #4 is currently in the midst of an hours-long cryogenic proof test and appears to be almost fully loaded with several hundred tons of liquid nitrogen. Check out the frosty tank live at the link below as we wait to see if the Starship hardware survives.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Elon Musk drops a surprise update on Boring Company’s next big dig

Musk says Boring Company could shrink the Austin to San Antonio drive to just minutes.

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Elon Musk says The Boring Company is working on what he called “a simple, precursor Hyperloop” tunnel connecting Austin and San Antonio, targeting speeds above 200 mph and cutting a drive that can take up to two and a half hours down to a consistent under 30 minutes. Musk posted the idea on X Sunday, in a reply to a repost of an AI generated video imagining a science fiction future with human colonies on other worlds, which he shared with the line “This is the future we shall bring into being.”


The Boring Company’s own account picked up the idea in the same thread, adding a detail about how the trip would actually work: “Because Loop/Hyperloop is express (i.e. no intermediate stops), one could travel from an Austin parking lot to a favorite San Antonio restaurant in about 30 minutes. As long as they both have Loop stations.” That framing ties the proposed intercity link to the same station model the company already runs in Las Vegas, where riders enter the tunnel network through small, garage style stops rather than one central terminal.

This is not the company’s first run at the Austin to San Antonio corridor. Boring Company floated tunnels between the two cities as far back as 2021, and later competed for a separate San Antonio Loop project tied to the airport before that specific bid stalled. Pitches for tunnels in Chicago, Los Angeles, and a New York to Washington corridor have followed a similar pattern of big announcement without a shovel in the ground.

What is different this time is the balance sheet, especially since The Boring Company closed a 3 billion dollar funding round led by investors in the United Arab Emirates earlier this month at a valuation near 23 billion dollars, giving the tunneling company more capital to chase speculative projects than it had during its earlier Texas pitches. The company is also mid-build on two other intercity systems it has actually broken ground on, inc;luding a Nashville tunnel linking downtown to the airport, where a second boring machine finished commissioning in June, and its Las Vegas network, where the station count keeps climbing on paper faster than tunnels get dug.

That gap between announcement and execution is the reason to treat Sunday’s post as an opening bid rather than a project. A tunnel spanning roughly 80 miles between two metro areas, running at speeds Boring Company has not demonstrated over any real distance, would dwarf anything the company has built. For now, the Austin to San Antonio Hyperloop exists as a caption under an AI generated space video.

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Tesla eyes supply partners for Optimus mass production

Tesla certified three Chinese suppliers for Optimus mass production, signaling its robot timeline is accelerating.

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Concept rendering of Tesla Optimus in mass production

Tesla’s robotics team traveled to Ningbo, in China’s Zhejiang province, on September 16 and spent the following day auditing component suppliers for Optimus, according to a Bloomberg report cited by RobotAIGeek. The visit moved three manufacturers from provisional status to certified mass production partners: Tuopu Group, which handles actuators and chassis components, Ningbo Joyson Electronic, a sensor supplier, and Zhejiang Sanhua Intelligent Controls, which builds thermal management systems. All three already supply parts to Tesla’s electric vehicles, and the audit reportedly came with fresh orders that supply chain reports put at an initial batch of roughly 5,000 units.

Tuopu, Joyson, and Sanhua built their manufacturing base serving the automotive industry, where tolerances and volume requirements are already close to what a mass produced humanoid robot demands. Sanhua in particular has history here. Teslarati reported last October that the company had received a roughly $685 million order for linear actuators tied to Optimus, a volume industry watchers estimated could cover around 180,000 robots once production ramped.

Supply chain reports tied to this week’s audit put Tesla’s near term production goal at about 1,000 Optimus units a week by late September, rising to 2,000 to 2,500 units a week by the end of the year. That pace would put real weight behind the timeline Tesla has been building toward since May, when it wound down Model S and Model X production at Fremont to convert that floor space into a dedicated Optimus line targeting one million units annually. JPMorgan analysts who toured the factory in August confirmed the conversion took roughly four months, a pace Musk has called unprecedented for a facility that size.

New drone video shows Tesla’s Optimus Factory reaching a turning point

Fremont is only the first phase. A second, larger Optimus plant is rising at Gigafactory Texas, where drone footage shared by Joe Tegtmeyer last week showed the structural steel nearing completion on the north end of the building. Tesla has said that facility is meant to eventually support production of up to 10 million units a year, though volume output there is not expected before 2027.

Commercial sales of Optimus are still targeted for the second half of 2027, but production is expected to start well before then. JPMorgan analyst Rajat Gupta has said Tesla’s “Optimus Academy” program, which uses early units to collect real world training data inside Tesla’s own facilities, is expected to be running later this year. Bloomberg Intelligence analyst Ian Ma described the Ningbo audits as “a positive commercialization signal for China’s humanoid supply chain,” noting that sentiment could improve further if the visit leads to confirmed supplier nominations and larger orders. The Solactive China Humanoid Robotics Index rose about 1.4% on the news, though it remains down roughly 30% for the year.

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Elon Musk’s next Uranium in Uranus merch is Boring Company’s weirdest tease yet

Elon Musk teased a glowing new Boring Company merch idea, complete with a Geiger counter.

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Concept rendering of Boring Company Uranium in Uranus merch tease via Grok
Concept rendering of Boring Company Uranium in Uranus merch tease via Grok

Elon Musk teased the next piece of Boring Company merchandise on X Saturday, and it is exactly as unserious as fans of the company’s product history have come to expect. “The next @boringcompany merch will put Uranium in Uranus,” Musk wrote in a thread posted early Saturday morning. He followed up by explaining that the item would glow in the dark, “because otherwise how could you find it,” and that a Geiger counter would be sold separately as “an optional strap-on.”

Musk closed the thread with a line that doubles as a mission statement for the tunneling company’s merchandise arm: “It’s not easy coming up with something that is both outrageously unsellable and yet extremely popular.”

The Boring Company has built a small but consistent side business out of novelty items that start as jokes and end up selling out. The company’s Not-a-Flamethrower raised roughly $10 million in a few days back in 2018, moving all 20,000 units it produced. Its Burnt Hair perfume, priced around $100 a bottle, sold out fast enough that scalpers were flipping units on eBay for ten times the retail price. Boring Bricks, made from tunneling spoil, followed the same playbook of teasing a product on X months before it became real.

Musk has not said what the actual item will be, only that it involves uranium and glows in the dark. Given the pattern, that vagueness is probably intentional. Past merch announcements have started as one-line jokes and taken weeks or months to turn into an actual product listing on the company’s site, and there is no guarantee this one follows through at all.

The timing lines up with a period of real momentum for the Boring Company outside of the joke merchandise. The company said last week it plans to double the number of operational stations on its Vegas Loop by the end of the year, a target tied to a hiring push for drivers and operations managers. Prufrock-5, one of the company’s tunnel boring machines, also just wrapped a test tunnel in Bastrop, Texas, and is expected to relaunch on its next assignment in November.

Whether the uranium joke turns into an actual product remains to be seen. Musk’s post did not include a price, a shipping date, or even a name for the item, which has historically meant a Boring Company website page goes up quietly, password protected, sometime before an announcement.

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