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SpaceX’s Starship program returns to its roots with a new rocket ‘test tank’

SpaceX appears to be re-upping a tried and true foundation of its Starship development with a new rocket 'test tank'. (NASASpaceflight - bocachicagal)

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SpaceX’s Starship rocket development program has returned to its early-2020 roots as teams work to assemble the first new ‘test tank’ built in South Texas in more than three months.

Just like its three predecessors, the newest test tank’s purpose is relatively simple: demonstrate – at full scale – the efficacy of SpaceX’s current manufacturing processes. Back when SpaceX built and tested the first two tank prototypes in January 2020, the company was in the midst of making big changes throughout its coastal Boca Chica, Texas Starship factory – a major leap forward compared to the methods used to build Starship Mk1. While the first tank made it to 7.1 bar (~103 psi) before failing, a second tank survived all the way up to 8.5 bar (~125 psi), as did a third separate test tank built about a month later. According to CEO Elon Musk, 8.5 bar is more than satisfactory for Starship pressure vessels to safely launch humans into orbit, offering a safety margin of more than 40%.

Most recently, Starship SN4 became the first full-scale prototype to replicate the results SpaceX achieved with its shorter test tanks, effortlessly reaching 7.5 bar (~110 psi) during a cryogenic pressure test completed just last month. Despite those myriad successes, however, SpaceX rarely stops moving forward and Musk has already hinted at improvements the company may be hoping to prove out with a fourth Starship test tank.

SpaceX appears to be re-upping a tried and true foundation of its Starship development with a new rocket ‘test tank’. (NASASpaceflight – bocachicagal)

The most obvious reason to build a new test tank after the success of full-scale Starship prototype SN4 is a substantial change in the steel alloy SpaceX is building rockets out of in South Texas. CEO Elon Musk has teased such a shift for almost a full year and it appears to have happened right on time – if not ahead of schedule. SpaceX currently uses 301 stainless steel for Starship production, while the new material – discussed earlier by Musk and confirmed by inscriptions on the exterior of what would later become the fourth test tank – is a slightly different 304 steel “with higher ductility” (malleability).

What was initially was initially labeled “SN7” later became the fourth Starship test tank in June 2020. (NASASpaceflight – bocachicagal)

It’s unclear if this is the custom-built “30X” alloy SpaceX was planning on creating, given that “304L” steel is an already-available commodity material that is slightly more durable and corrosion-resistant but less ductile and ~10% more expensive than 301. Regardless, changing to a new alloy would almost certainly benefit from real-world testing to confirm that behaves in the ways SpaceX expects it to, while also verifying that existing fabrication methods (particularly welding) still suffice.

Test Tank #1, January 9th, 2020. (NASASpaceflight – bocachicagal)
Test Tank #4 – also known as Starship SN7 – is pictured here on June 5th. (NASASpaceflight – bocachicagal)

The only other notable visual differences between Starship Test Tank #4 and its predecessors are small changes in welding. On the new tank’s dome and ring, SpaceX has removed wavy strips of metal known as a weld doublers, used to strengthen vertical welds on all previous ships and test tanks. While only realizing miniscule weight savings, the change is a visual confirmation that SpaceX is growing more confident in its weld quality, perhaps also signifying the introduction of a new kind of welding.

Last but not least, the circumferential weld joining Test Tank #4’s dome and ring (a dark horizontal line) appears to be centered on the ring, whereas the domes of previous ships and tanks have typically been attached to the upper or lower 20-30% of their respective rings. The purpose of this change is unknown.

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Regardless, Test Tank #4 is currently in the midst of an hours-long cryogenic proof test and appears to be almost fully loaded with several hundred tons of liquid nitrogen. Check out the frosty tank live at the link below as we wait to see if the Starship hardware survives.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla Semi spotted with ground truth validation equipment as launch looms

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Credit: Tesla

The Tesla Semi was spotted mounted with ground truth validation equipment as the company nears its looming launch. The Semi is Tesla’s Class 8 all-electric truck, and has been utilized in its earlier stages by many companies like PepsiCo. and Frito-Lay, who have been using it in a pilot program.

The Semi was spotted in Sunnyvale, California, and sports a typical ground truth validation unit that Tesla routinely uses on its vehicles. Ground truth validation is essentially the process of training supervised algorithms to ensure they can perform reliably. Tesla typically performs this on vehicles that are being released soon:

The Semi being spotted with this type of validation rig is important because it means the company is working on solidifying a Full Self-Driving model for its commercial vehicle offering. This would be a massive development for not only Tesla but also the logistics industry as a whole.

There are strict regulations on driving hours for commercial truck drivers, and autonomy is a way to potentially combat these issues. FSD is already a widely effective way that owners of typical passenger vehicles take stress out of travel. Even launching a semi-autonomous platform for truck drivers to use to increase safety, reduce fatigue, and increase productivity would be a huge development.

Tesla Semi gets strange-but-understandable comparison from Jay Leno

The Semi has already proven to be an ideal solution for companies that use commercial logistics. It has increased efficiency and reduced operating costs for many companies that have been able to use it in pilot programs.

There are expected to be some bumps along the way. Tesla saw some challenges with FSD on the Cybertruck, as it had never had a vehicle with cameras at that height, so some of the features with FSD were not immediately available. Just a week ago, Tesla launched Actually Smart Summon (ASS) for Cybertruck, nearly three years after the vehicle was first delivered to customers.

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President Trump touts new Air Force One with Musk technology

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Credit: Air Force

President Donald Trump unveiled an upgraded Boeing 747-8 at Joint Base Andrews on June 19, 2026, describing the Qatar-gifted aircraft as an interim Air Force One equipped with advanced communications systems, including Starlink, Elon Musk’s SpaceX satellite internet service.

The plane, valued at around $400 million and modified for presidential use, serves as a bridge until the delayed VC-25B replacements arrive. Trump highlighted its luxury features and new technology during remarks to service members.

Trump stated:

“We have communication equipment up there that nobody’s ever seen before. It’s the highest level and, uh, including Starlink. My friend Elon is going to be very happy, but, uh, Starlink and we have, uh, four or five different sets of double and triple communications like people haven’t seen.”

He added:

“And it represents what can happen with hard work, innovation, and aggressive timelines because we did this quickly and yet there’s never been communication like is on this plane.”

The aircraft features a redesigned red, white, and blue livery and has been outfitted with Starlink satellite connectivity alongside other secure systems.

Trump praised the plane’s uniqueness, calling it among the world’s most luxurious. The gift from Qatar and subsequent modifications have drawn attention, with the jet positioned as a solution for presidential travel. It is expected to support operations, including potential ceremonial roles such as Fourth of July flyovers.

The event marked the formal introduction of the converted jet, which will help maintain capabilities while the primary Air Force One fleet undergoes modernization. Defense observers note the inclusion of commercial satellite technology like Starlink as part of efforts to ensure resilient communications, crucial to keep the country running as the President is in the sky.

President Trump’s comments underscored appreciation for rapid upgrades and innovation in equipping the aircraft. The plane remains a U.S. government asset and is slated for eventual transfer related to presidential library purposes after its service.

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Tesla Cybercab launch is imminent after latest sighting at Giga Texas

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Credit: Joe Tegtmeyer | X

Tesla just gave what is perhaps its biggest signal yet that the launch of the Cybercab, its autonomous ride-hailing-geared car, is imminent.

The Cybercab has been spotted outside of Gigafactory Texas in massive numbers over the past few days, with hundreds of units being stored on property just days after the vehicle received a Certificate of Conformity from the EPA.

Today, things were a bit different.

Cybercabs spotted on Giga Texas property today had an addition: a Cybercab decal on the side, reminiscent of the “Robotaxi” ones that were placed on Model Ys just as the company launched its ride-sharing platform about a year ago.

Giga Texas drone operator Joe Tegtmeyer noticed the change today:

Tesla could be signaling that the Cybercab is preparing to enter the Robotaxi fleet in the coming weeks or months with this move. It seems more symbolic than anything; Tesla is ready to throw Cybercabs in the ride-hailing platform just as it did with Model Ys last year.

The addition of the Certificate of Conformity awarded to the Cybercab is another major factor working to Tesla’s advantage. The company now has permission from the EPA to allow the vehicle to operate on public roads and enter the chain of commerce. It’s officially street legal.

Tesla Cybercab specs revealed: range, curb weight, range ratings, and more

The big question that remains is whether Tesla will be able to operate the car without a safety monitor, especially considering it plans to put the car out there without a steering wheel or pedals. With the Cybercab only having a seating capacity of two, it is hard to believe Tesla will even consider putting a Safety Monitor in the car.

It did recently self-certify as Level 4 and has the ability to operate driverless vehicles in the State of Texas under a law that took effect on May 28. You can read more about that here:

Tesla’s Robotaxi dreams just took a massive step toward reality

We’d imagine Cybercabs will be on the roads as soon as July, but August will likely be a better estimate of when the car will be entered into the Cybercab fleet. It all depends at where Tesla is, as they’ve truly prioritized safety with the rollout of the Robotaxi platform.

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