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SpaceX’s first flight-proven Starship takes another step towards reuse

Nine days after this spectacular landing, SpaceX has installed Starship SN15 on a second launch mount to prepare for a possible reuse. (SpaceX)

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Nine days after becoming the first full-size prototype to survive a high-altitude launch and landing, SpaceX has installed Starship SN15 at the second of two identical launch mounts to prepare for potential reuse.

On May 5th, after a week or two of several minor delays, Starship SN15 – the fifth full-size prototype of its kind – lifted off from SpaceX’s Boca Chica, Texas launch pad under the thrust of three Raptor engines. Like all four of its predecessors, the 50-meter-tall (165 ft) steel rocket easily ascended to an apogee greater than 10 km (6.2 mi), shutting down one Raptor every ~90 seconds to its keep velocity low. When the final engine cut off, SN15 arced over onto its belly and free-fell to around half a kilometer above the ground, using four hollow steel ‘flaps’ to control its orientation like a skydiver’s limbs.

The most radical maneuver came around six minutes after liftoff when the sideways Starship reignited two or three of its Raptors, aggressively flipped into a nose-up position, deployed six stubby landing legs, and gently touched down a few hundred feet east of the stand it took off from.

Despite a fairly large fire that burned for several minutes after touchdown, SpaceX ultimately found itself – for the first time ever – with a full-size Starship prototype that survived its inaugural ~10-km launch and landing. A careful process of safing and securing then followed as operators commanded (or monitored) SN15 to disarm explosive flight termination system (FTS) charges, vent any remaining propellant, and eventually depressurize its fuel and oxygen tanks.

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Unlike Starhopper, SN5, and SN6 – which also survived flights – SpaceX was apparently able to safe SN15 without any real issues and recovery teams were able to approach the rocket within a few hours of landing instead of the 12-24+ hours that were normal prior. SpaceX also debuted a sort of supersized version of the ‘Octagrabber’ robots that remotely secure Falcon boosters after drone ship landings, allowing the recovery team to secure Starship SN15 to a stable platform and transporter without a crane.

No longer at risk of toppling over, Starship SN15 then… sat where it landed. Less than two days after touchdown, CEO Elon Musk unexpectedly revealed that SpaceX “might try to refly SN15 soon,” indicating that initial post-flight inspections had revealed that the first flight-proven three-engine Starship was in excellent condition. SN15 would ultimately spend another four days (six total) sitting on a transporter at the landing zone. On May 11th, SpaceX rolled Starship SN15 from its landing spot to “Pad B” – the second of two identical suborbital launch mounts.

Starship SN15 was installed at Pad B on May 14th and freestanding hours later. (NASASpaceflight – bocachicagal)

Perhaps due to stormy weather and high wind gusts in the area, SN15 once again sat still – this time for another three days. Ultimately, the Starship prototype was rapidly lifted onto Pad B’s launch mount, secured, and detached from the crane in a matter of hours of May 14th – possibly the smoothest pad installation yet. In the two days since then, SpaceX has begun more in-depth inspections that will ultimately determine whether the first flight-proven Starship is truly fit for a second launch.

That process likely wont take more than a few days and even if SN15 isn’t deemed (re)flightworthy, there’s still a very good chance SpaceX will put the Starship through some kind of test(s) before it’s retired. Stay tuned for more details likely to come this week.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla VP explains latest updates in trade secret theft case

Tesla reportedly caught Matthews copying the tech into machines that were sold to competitors, claiming they lied about doing so for three years, and continued to ship it. That is when Tesla chose to sue Matthews in July 2024 in Federal court, demanding over $1 billion in damages due to trade secret theft.

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tesla 4680
Credit: Tesla Inc.

Tesla Vice President Bonne Eggleston explained the latest updates in a trade secret theft case the company has against a former manufacturing equipment supplier, Matthews International.

Back in 2024, Tesla had filed a lawsuit against Matthews International, alleging that the firm stole trade secrets about battery manufacturing and shared those details with some of Tesla’s competitors.

Early last year, a U.S. District Court Judge denied Tesla’s request to block Matthews International from selling its dry battery electrode (DBE) technology across the world. The judge, Edward Davila, said that the patent for the tech was due to Matthews’ “extensive research and development.”

Tesla is suing a former supplier for trade secret theft

The two companies’ relationship began back in 2019, as Tesla hired Matthews to help build the equipment for its 4680 battery cell. Tesla shared confidential software, designs, and know-how under strict secrecy rules.

Fast forward a few years, and Tesla reportedly caught Matthews copying the tech into machines that were sold to competitors, claiming they lied about doing so for three years, and continued to ship it. That is when Tesla chose to sue Matthews in July 2024 in Federal court, demanding over $1 billion in damages due to trade secret theft.

Now, the latest twist, as this month, a Judge issued a permanent injunction—a court order banning Matthews from using certain stolen Tesla parts or designs in their machines. Matthews is also officially “liable” for damages. The exact amount would still to be calculated later.

Bonne Eggleston, a VP for Tesla, said on X today that Matthews is a supplier who “exploited customer IP through theft or deception,” and has no place in Tesla’s ecosystem:

Tesla calls this a big win and warns other companies: “Buyer beware—don’t buy from thieves.”

Matthews hit back with a press release claiming victory. They say an arbitrator ruled they can keep selling their own DBE equipment to anyone and rejected Tesla’s request for a total sales ban. They call Tesla’s claims “nonsense” and insist their 20-year-old tech is independent. Both sides are spinning the same narrow ruling: Matthews can sell their version, but they’re blocked from using Tesla’s specific secrets.

What are Tesla’s Current Legal Options

The case isn’t over—it’s moving to the damages phase. Tesla can:

  • Push forward in court or arbitration to calculate and collect huge financial penalties (potentially $1 billion+ if willful theft is proven).
  • Enforce the permanent injunction with contempt charges, fines, or even jail time if Matthews violates it.
  • Challenge Matthews’ new patents that allegedly copy Tesla’s work, asking courts to invalidate them or add Tesla as co-inventor.
  • Seek extra damages, lawyer fees, and possibly punitive awards under the federal Defend Trade Secrets Act and California law.

Tesla could also refer evidence to federal prosecutors for possible criminal trade-secret charges (rare but serious). Settlement is always possible, but Tesla’s fiery public response suggests they want full accountability.

This isn’t just corporate drama. It shows why trade secrets matter even when Tesla open-sources some patents, confidential know-how shared in trust must stay protected. For the EV industry, it’s a reminder: steal from your biggest customer, and you risk losing everything.

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Tesla Cybercab includes this small but significant feature

The Cybercab is Tesla’s big plan to introduce fully autonomous ride-sharing in a seamless fashion. In fact, the Full Self-Driving suite was geared toward alleviating the need to manually drive vehicles.

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Credit: Tesla

Tesla Cybercab manufacturing is strikingly close, as the company is still aiming for an April start date. But small and significant features are still being identified for the first time as production units appear all over the country for testing and for regulatory events, like one yesterday in Washington, D.C.

The Cybercab is Tesla’s big plan to introduce fully autonomous ride-sharing in a seamless fashion. In fact, the Full Self-Driving suite was geared toward alleviating the need to manually drive vehicles.

This was for everyone, including the disabled, who are widely reliant on ride-sharing platforms, family members, and medical shuttles for transportation of any kind. Cybercab aims to change that, and Tesla evidently put a focus on those riders while developing the vehicle, evident in a small but significant feature revealed during its appearance in the Nation’s Capital.

Tesla Cybercab display highlights interior wizardry in the small two-seater

Tesla has implemented Braille within the Cybercab to make it easier for blind passengers to utilize the vehicle. On both the ‘Stop/Hazard Lights’ button and the Door Releases, Tesla has placed Braille so that blind passengers can navigate their way through the vehicle:

This is a great addition to the Cybercab, especially as Full Self-Driving has been partially pointed at as a solution for those with disabilities that would keep them from driving themselves from place to place.

It truly is a great addition and just another way that Tesla is showing they are making this massive product inclusive for everyone out there, including those who have not been able to drive due to not having vision.

The Cybercab is set to enter mass production sometime in April, and it will be responsible for launching Tesla’s massive plans for an autonomous ride-sharing program.

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Tesla and xAI team up on massive new project

It is the latest move by a Musk company to automate, streamline, and reduce the manual, monotonous, and tedious work currently performed by humans through AI and robotics development. Digital Optimus will be capable of processing and actioning the past five seconds of a real-time computer screen video and keyboard and mouse actions.

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Credit: Grok

Elon Musk teased a massive new project, to be developed jointly by Tesla and xAI, called “Digital Optimus” or “Macrohard,” the first development under Tesla’s investment agreement with xAI.

Musk announced on X that Digital Optimus will “be capable of emulating the function of entire companies.”

It is the latest move by a Musk company to automate, streamline, and reduce the manual, monotonous, and tedious work currently performed by humans through AI and robotics development. Digital Optimus will be capable of processing and actioning the past five seconds of a real-time computer screen video and keyboard and mouse actions.

Essentially, it will be an AI version of a desk worker in many capacities, including accounting, HR tasks, and others.

Musk said:

“Grok is the master conductor/navigator with deep understanding of the world to direct digital Optimus, which is processing and actioning the past 5 secs of real-time computer screen video and keyboard/mouse actions. Grok is like a much more advanced and sophisticated version of turn-by-turn navigation software. You can think of it as Digital Optimus AI being System 1 (instinctive part of the mind) and Grok being System 2. (thinking part of the mind).”

Its key applications would be used for enterprise automation, simulating entire companies, high-volume repetitive tasks, and potentially, future hybrid use with the Optimus robot, which would handle physical tasks, while Digital Optimus would handle the clerical work.

Tesla announces massive investment into xAI

The creation of a digital AI suite like Digital Optimus would help companies save time and money, as well as become more efficient in their operations through massive scalability. However, there will undoubtedly be concerns from people who are skeptical of a fully-integrated AI workhorse like this one.

From an energy consumption perspective and just a general concern for the human workforce, these types of AI projects are polarizing in nature.

However, Digital Optimus would be a great digital counterpart to Tesla’s physical Optimus robot, as it would be a hyper-efficient addition to any company that is looking for more production for less cost.

Musk maintains that there is no other company on Earth that will be able to do this.

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