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SpaceX Starship rocket catches fire during third Raptor engine test

SpaceX appears to have successful fired up Starship SN4 for the third time, albeit not before a small secondary fire broke out on the steel rocket. (LabPadre)

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SpaceX appears to have successfully fired up its fourth full-scale Starship prototype for the third time, although the Raptor engine test ended with the aft end of the ship catching fire and burning for quite some time.

Around May 7th, hours after Starship SN4 completed its second wet dress rehearsal and Raptor static fire in ~24 hours, SpaceX removed the SN18 Raptor engine it had used to support those tests, transporting it back to storage facilities a mile down the road. Three days later, SpaceX sent Raptor SN20 down the same same road and installed it on Starship SN4 – a swap made for unknown reasons.

Regardless, that swap meant that SpaceX would need to perform at least one more static fire test to prove that Starship and its new Raptor engine were getting along before the company could proceed to hop test preparations. After several days of at least 4 aborted Starship static fire attempts, SpaceX has finally managed to fuel Starship SN4 and ignite Raptor engine SN20 – but not before a new challenge cropped up.

Just shy of 1:01 pm CDT (18:01 UTC), Starship SN4 appeared to successfully fire up Raptor SN20 for at least several seconds, serving as an in-situ acceptance test for the advanced rocket engine. Like the Merlin 1D engines that power Falcon 9 boosters, Raptors are built in Hawthorne, California, shipped to McGregor, Texas for standalone acceptance testing, installed on their assigned rocket, and static fired one more time before SpaceX deems them ready for launch.

This static fire thus served to verify that Starship SN4 and Raptor SN20 were both still in good health after a busy week of numerous tests and several weeks or months in storage, respectively. If fully successful, it would likely clear Starship SN4 to attempt what would be the inaugural flight of a full-scale Starship prototype, potentially ready to occur as early as May 21st (pending an FAA license, of course). Unfortunately, when Raptor SN20 ignited, it appeared to shake or overpressurize one or several plumbing lines, catching what must have been a methane vent or drain line on fire.

Starship SN4’s post-static fire fire via LabPadre’s 24/7 livestream. (LabPadre)

While the rocket itself is likely totally fine, much like its Starhopper predecessor suffered even worse fires during its summer 2019 test campaign, the dark smoke that appeared shortly after the secondary fire started is not a great sign. As methane and oxygen burn quite cleanly, that smoke likely means that the fire(s) got to some of the extensive wiring covering Starship and connecting to its test stand and ground controllers. If damaged, all of that wiring will need to be replaced, while the leaky methane pipe that burned for a solid 15 minutes will also need to be fixed.

As such, it’s likely that Starship SN4 will need to wait at least several more days – and may even need to complete a fourth static fire test – before SpaceX can clear it for an inaugural 150m (~500 ft) hop test.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Watch Tesla’s “guardian angel” FSD feature take over for collision evasion

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Tesla’s Automatic Collision Evasion feature can be seen in one of the first owner videos of it in action.

Tesla owner Spencer (@scotsrule08) posted on Monday that the feature “worked flawlessly,” saying FSD reengaged itself just as he was about to hit a curb. Ashok Elluswamy, who leads Tesla’s AI team, shared the clip and wrote, “A guardian angel always looking out for you.”

The video arrives in the middle of a staged rollout. Tesla first shipped Automatic Collision Evasion with FSD (Supervised) v14.3.9 in software update 2026.27.6 earlier this month, which Teslarati covered as it reached cars. Update 2026.27.10, which began going out on September 19, carried the feature improvements with FSD v14.3.10, according to release notes tracked by Not a Tesla App. The newer 2026.27.11 build is now reaching another wave of vehicles.


The feature only runs on HW4 vehicles, and it requires an active FSD purchase or subscription with both FSD (Supervised) and Automatic Emergency Braking enabled. HW3 owners receive FSD v14.2 Lite in the same updates, but that build does not include collision evasion.

Tesla’s release notes describe two triggers. The first is an imminent frontal collision that braking alone may not prevent, in which case the car can activate FSD to steer, brake or accelerate around the hazard. That scenario is limited to highways below 85 mph, with no pedestrians or cyclists detected and no slippery road surface. The second covers a driver who appears inattentive, such as reaching into the back seat, or who seems to have switched off FSD by accident. Spencer’s curb clip appears to fall into that second category.

Tesla plans big safety improvements for Full Self-Driving v15

Once the system takes over, the accelerator is muted and light brake input will not cancel the maneuver. Drivers need to apply firm, deliberate steering force to take back control, and the car chimes to hand control back once the danger has passed.

Elluswamy recently noted that earlier hazard prediction, faster reaction time and better collision avoidance would arrive with FSD v15, the next major version.

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Tesla Roadster event gets delayed due to unfavorable weather

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Credit: Tesla

Tesla is delaying its event for the Roadster, moving it from this Thursday, October 1, to Thursday, October 15, due to unfavorable weather.

The company has said it has been tracking the weather for this Thursday closely with local meteorologists, and because the event can only be held outside, Tesla is making the call to delay it:

“We’ve been tracking the weather closely with local meteorologists, but given the severe conditions predicted & because this event can only be held outdoors, we’ve made the difficult decision to reschedule. New date is October 15. Additional details to follow.”

We are sure that this is bringing back PTSD for some Tesla fans, and we know it is not ideal, but this also reveals some things about the event. Tesla said that this can only be held outdoors, meaning it bodes well for the rumors that the vehicle could potentially hover.

Some believe that this was essentially confirmed by the FAA airspace restriction they were granted, but this could have been for a drone show or to keep drones from spying on the event.

Tesla Roadster is available for order once again following brief hold

The Roadster event has been long-awaited, and it is unfortunate that the weather is going to keep us all waiting a little bit longer.

The Tesla Roadster will be unveiled in Waco, Texas.

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SpaceX turned a heralding moment for Starship into its greatest

Starship reached orbit despite losing an engine, deployed 26 Starlink V3 satellites on Flight 14.

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SpaceX’s Starship reached orbit for the first time on Monday, and for a few nail-biting minutes it looked like it wouldn’t. During ascent on Flight 14, one of Ship 41’s six Raptor engines shut down early, and SpaceX’s livestream host Dan Huot told viewers the team had decided not to commit to orbit. Minutes later, after what Huot described as a lot of conversation in the control room, the final poll came back in favor, and a roughly 19 second burn of a single Raptor pushed the ship into orbit about 170 miles up.

The reversal matters because SpaceX had written the exit ramp into the mission plan. The company said it would only fire the orbital insertion burn if flight controllers confirmed enough backup hardware remained for the deorbit burn, a condition Teslarati laid out ahead of the flight. Losing an engine was exactly the scenario that rule was built for.

Pressing forward fits Elon Musk’s history. Falcon 1 failed three straight times before its fourth launch reached orbit in 2008, with SpaceX nearly out of money, and Starship was developed by flying prototypes until they broke. What changed this year SpaceX going public, and with $SPCX sliding below its IPO price in July when Flight 13 slipped, the short interest climbed significantly, as Teslarati reported at the time. A Starship potentially lost today with revenue generating next-gen Starlink satellites aboard would have landed directly on shareholders.

That pressure showed up after orbit. SpaceX cut a flight planned to last nearly 10 hours to about three, moving splashdown from west of Chile to the North Pacific near Hawaii. SpaceX gave no reason, though Musk said this month the company was being extremely cautious about debris risk. The single Raptor for deorbit worked, and Ship 41 completed its flip and landing burn before breaking apart in the water, an outcome SpaceX expected. Musk has structured SpaceX’s governance to shield long term bets from market pressure.

The payload is the bigger business story. Musk posted that all 26 Starlink V3 satellites deployed and are “operating nominally.” Each V3 is rated for about 1 Tbps of downlink and 160 Gbps of uplink, so this single launch adds roughly 26 Tbps, about 10 times what a Falcon 9 load of V2 Mini satellites adds. The V3 is too large for Falcon 9, making Starship the only vehicle that can build out the planned 100,000 satellite constellation, at up to 60 per flight once it reaches routine service. Unlike the 20 V3 units on Flight 13, which reentered on a suborbital path, these will raise their orbits and could begin serving customers within weeks and bring in hundreds of millions of additional dollars in projected Starlink revenue.

SpaceX has already begun winding down Falcon 9 Starlink launches from Florida in favor of Starship. Reported targets put Flight 15 as early as October 19, leaving about three weeks to diagnose Monday’s engine shutdown before the next orbital attempt.

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