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SpaceX rolls next Starship prototype to the launch pad

SpaceX is back on the road to its next Starship hop test barely a week after Starship SN5's debut. (NASASpaceflight - bocachicagal)

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SpaceX’s sixth full-scale Starship prototype has rolled from its Boca Chica, Texas factory to a nearby launch pad in a sure sign that preparation for a second hop test is well underway.

Barely a week after Starship SN5 became the first such prototype to take flight, SpaceX has transported the rocket back to an assembly bay and replaced it at the launch pad with Starship SN6. Just shy of a carbon copy of SN5, SN6 was built at the same time with only a few small design tweaks. While SN6 is not exactly the significant upgrade promised to start with Starship SN8, the ship is nevertheless brand new and ready to begin testing.

SN5’s spectacular hop debut – while a major success – still resulted in some minor damage and CEO Elon Musk says that SpaceX will try to reuse the prototype, but it likely needs at least a week or two of inspections and repairs. Thanks to SN5’s success, though, sister ship SN6 has become much more valuable, whereas a failed SN5 hop could have easily consigned both prototypes to the scrap heap to give Starship SN8 priority. Instead, Starship SN6 is now next in line.

Hours after Starship SN5 rolled from pad to factory to take Starship SN6’s place beside SN8 in the assembly bay, the flight-proven rocket’s sister ship hit the open road and arrived at the launch pad after a few-mile journey.

Two Starships pass in the day. (NASASpaceflight – bocachicagal)

After a brief night spent sitting on its transporter, Starship SN6 was lifted by crane onto the pad’s launch mount – briskly refurbished after SN5’s launch debut just eight days prior – on the afternoon of August 12th. Work to install the rocket on the launch mount continued into the night.

Notably, SpaceX has yet to file additional road closures after two used on August 11th for Starship SN5 and SN6 transport operations. Technically, with Starship SN6 now on the launch pad, SpaceX could feasibly file road closures for SN6’s first major tests just a day or less prior to their start, but it’s more likely that the company is planning to kick off the test campaign late this week or early next.

Like its predecessors, SpaceX will begin by putting SN6 through an ambient-temperature pressure test with nitrogen gas to check for leaks and verify general functionality. Once complete, Starship SN6 will have to pass a cryogenic proof test combined with the simulated ~250-ton (~550,000 lb) thrust of a Raptor engine. By using liquid nitrogen instead of actual methane and oxygen propellant, SpaceX removes the risk of a catastrophic explosion or fire were the unproven ship to leak or burst. Finally, with a proof test complete, teams can install a Raptor engine on SN6 and turn the ship around for its first methalox wet dress rehearsal (WDR), engine preburner, and static fire tests – possibly all in one go if all systems cooperate.

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Starship SN5 nailed an unusual landing thanks to its lone off-center Raptor engine. (SpaceX)

With any luck, SN6 – building off of experience gained from SN5 operations – will have a more streamlined test campaign, culminating in the second-ever hop of a full-scale Starship prototype. According to Musk, SpaceX’s new goal is to perform multiple hop tests until flying Starships (at least at low altitudes) is more or less routine.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla Semi catches fire in California: what we know

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Credit: KTVU

A Tesla Semi caught fire in Hayward, California, which caused both directions of traffic to shut down for hours before being completely reopened early on Wednesday, the California Highway Patrol said.

The fire occurred just after 5:30 local time in Hayward on Tuesday, as the Semi caught fire in the southbound lanes of I-880 before CHP officials made the decision to shut down both lanes of traffic due to potential risks from hazardous chemical smoke.

There were no injuries reported.

The cause of the fire is currently unknown, as neither Tesla nor the CHP have not determined a cause.

However, some images taken before the Semi was completely destroyed by the fire seem to indicate this might have been an older unit, as it appears to be one of the designs that Tesla shipped as part of its pilot program, before revising it and starting mass production just a month ago.

At the time of publication, CHP had not returned our request for a comment for additional details, including the Semi involved and any potential collaboration on an investigation between the CHP and Tesla. We will update this story when we hear back from them.

The southbound lanes were reopened at 3:30 a.m. on Wednesday, with the northbound lanes opening last night a few hours after the fire began. The CHP did state that the lithium batteries were “incredibly difficult to extinguish,” according to NBC Bay Area.

The truck’s driver said that the Semi caught fire, but he did not have an explanation.

An estimated 5,000 to 7,000 semi-truck and large commercial vehicle fires occur on U.S. roadways every year.

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Tesla’s ‘Emergency Drive Away’ function gets its first use in the real world

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Credit: Tesla

Tesla’s launch of the “Emergency Drive Away” function a few months back offered owners a safe option to evacuate an area if they were in reasonable danger. The function finally got its first use in the real world, but it appears it was by mistake.

A video shared by u/Joshalander in the r/TeslaLounge subreddit recorded the instance from his vehicle and said the incident took place in Austin this past weekend during the city’s F1 Race.

“Was charging around 6 AM this past Sunday in Austin before heading to the F1 race and heard a pop. Looked over and saw the new emergency drive-away feature in action. Genuinely felt bad for the dude when he got out and realized what happened, since he looked exhausted and only seemed to half-read the prompts.”

Emergency Drive Away unlatches the Supercharger connector from the vehicle, but still causes damage to both the car and the Supercharger. Tesla has said that it will cost up to $25,000 in repairs to have everything fixed back to normal.

Additionally, the company said that if it were not used in an emergency situation, the driver of the vehicle who activated the Emergency Drive Away feature would be responsible for all repair costs.

Tesla constitutes the following situations as reasonable justifications for activating the feature:

  • You face an immediate threat to your life or personal safety.
  • You must leave the area immediately.
  • Exiting the vehicle is unsafe.
  • Unplugging the charge connector would unreasonably delay your departure or expose you to a risk to your personal safety.

After using the feature, Tesla requires the driver to schedule Service so the car can be inspected.

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Tesla’s Cybercab battery design could make robotaxis even cheaper

Tesla built the Cybercab’s battery pack with spare room for a future switch to LFP.

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Tesla built the Cybercab’s battery pack with empty space inside it on purpose, and the reason points to a cheaper robotaxi down the road.

Robert Sumpf, Tesla’s director of mechanical design engineering for battery modules and packs, said the extra room beside and beneath the Cybercab’s modules was left there so the company can move to lithium iron phosphate cells later. “So, we protected this pack to go to an even lower energy dense chemistry as we scale and need to bring LFP into the platform,” Sumpf said in a Cybercab deep dive with Munro Live.

The Cybercab runs on Tesla’s own 4680 cells with a nickel chemistry today. LFP cells store less energy for their size, so a straight swap would cut range. The reserved space lets Tesla add more LFP cells to make up the difference. In return, Tesla would get cells that cost less, run cooler and survive more charge cycles. LFP became the most used EV battery chemistry in the world last year.

Not all of that room was planned for a chemistry change. Lars Moravy, Tesla’s Vice President of Vehicle Engineering, said part of it exists because “we didn’t need as many batteries as we thought we did.” Tesla told Sandy Munro in early 2025 that it was targeting a Cybercab pack under 50 kWh with close to 300 miles of range.

The pack also breaks from the structural design Tesla used in some Model Y and Cybertruck builds. Instead of potting hundreds of cells into one block, the Cybercab uses four separate, individually sealed modules, so a bad module can be replaced without scrapping the whole pack. Sumpf was blunt about the older approach, giving the Model Y structural battery “a grade D” because it was hard to build and nearly impossible to repair. He estimated a fully structural pack gains about 10% more cell volume, but said “the issue is the service cost.”

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That cost matters more for a car that rarely sits parked. Cybercab chief engineer Eric Earley said replacing an entire pack “before half a million miles is a killer on cost,” which is why remanufacturing and serviceability were built into the design from the start.

The same Munro Live tour produced Moravy’s admission that the Cybercab line at Giga Texas is now outpacing Robotaxi deployments, along with a look at the robotaxi’s unorthodox paint process. Tesla is aiming to deliver the first Cybercabs to outside customers by the end of 2026, though Elon Musk has said the vast majority will stay owned by Tesla and run as a transport service.

Sumpf did not give a date for an LFP version, name a cell supplier or say how a chemistry change would affect range. For now, the 4680 cars keep piling up: Texas DMV records from Tuesday list 544 Cybercabs authorized for Tesla’s Robotaxi fleet, more than the 507 Model Ys on the same roster for the first time.

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