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SpaceX Starship briefly becomes largest rocket in history – now what’s next?
On August 6th, after a great deal of anticipation, SpaceX stacked a Starship on top of a Super Heavy booster for the first time ever, very briefly assembling the largest rocket in history.
However, barely an hour after the two stages were integrated and (presumably) latched together, SpaceX lifted Starship (S20) off the booster, returned it to its transport stand, and rolled the ship back to the build site later that day. Though an extreme sensitivity to wind conditions has delayed the procedure, Super Heavy Booster 4 (B4) also appears to be on track to be removed from the orbital launch mount and sent either back to the factory or to a suborbital launch mount that’s been modified for booster testing.
For those that followed the process closely in the days and weeks prior, the fact that Starship’s first full assembly was just a fit check (and, really, more like 50:50 between fit check and photo op) came as no surprise. In the lead-up, it became clear through several reports that CEO Elon Musk had challenged SpaceX to stack Ship 20 and Booster 4 by August 5th and flown in several hundred employees normally stationed elsewhere to accomplish the feat.
Ignoring weather delays that prevented stacking on August 5th, SpaceX met Musk’s challenge in all but the literal sense, assembling the world’s largest rocket into one integrated stack for the first time ever. Even more significantly, despite the fact that SpaceX could have easily decided to stack two not-for-flight prototypes to sort of achieve the same feat, both stages – Ship 20 and Booster 4 – involved in the August 6th milestone are nominally destined for flight.
Barring surprises, the same exact pair is scheduled to support Starship’s first orbital test flight as early as this year. Before they can be cleared for flight, however, a great deal of work must still be completed – work that in some cases is unprecedented in the history of the Starship program.
Not long after the stacking milestone, Musk himself sketched out a few of the tasks still in front of the rocket. Namely, Musk says that SpaceX must still complete Starship S20’s partially-finished heat shield, install some form of heat shield(s) to protect Super Heavy Booster 4’s 29 naked Raptor engines; finish installing, plumbing, and activating 4-7 massive custom propellant storage tanks; and assemble, install, and activate a giant mechanical umbilical arm on the launch tower to fuel and power Starship.
All are undoubtedly crucial and Starship is unlikely to launch before any of them are more or less complete. However, the booster and ship themselves are arguably far more of a pressure point. Before they can be deemed ready for flight, both the ship and booster must complete unprecedented test campaigns on the ground.
Ship 20 will need to complete cryogenic proof testing to verify that the first Starship with six Raptor engine mounts is structurally sound. SpaceX has already modified one of its two suborbital Starship launch mounts for that purpose. Once cryo proof and hydraulic ram testing is complete, those six rams will likely be removed and six Raptor engines will be installed in their place, potentially setting up Ship 20 to become the first Starship prototype to static fire six engines – and any number of Raptor Vacuum engines.
Super Heavy Booster 4 will be faced with an even more ambitious static fire test campaign as SpaceX likely gradually installs more and more engines. Depending on how focused SpaceX is on speed over thoroughness, that process could involve gradually adding 2-5 engines after every static fire or could result in SpaceX starting with 4-9 engines and then immediately jumping from 9 to a full 29-Raptor static fire.
Only after completing those crucial qualification tests is SpaceX likely to stack Ship 20 and Booster 4 for a second time and enter the first true full-stack Starship launch flow – hopefully culminating in the first orbital launch attempt later this year, but only as soon as the FAA completes an environmental review and approves the rocket’s launch license. Technically, FAA approval could come next month or it could take the agency a year or more – it’s almost impossible to predict without official information. However, given SpaceX’s track record with Starship prototypes and Booster B3, it’s likely that a flightworthy Starship and Super Heavy will be stacked on the pad and ready to launch just a few months from now.
Stay tuned for updates on that potential standoff in the making and Starship’s progress towards its first orbital test flight.
The Tesla Semi is entering a new Pilot Program with Paper Transport, LLC (PTI), a Wisconsin-based transportation provider. The company will test the Semi’s Long Range configuration through “dedicated operations within the Chicago market.”
Chicago presents an interesting challenge for the Semi, as it will be a colder-weather climate that will test the Semi’s ability to operate in lower temperatures and in potentially large accumulations of snow. This is something Tesla has been testing with the Semi in Alaska and even in Northern California during the colder months, but Chicago will present a truly tough midwestern winter.
Tesla Semi spotted on journey home after winter performance testing
PTI says it is using the Semi to evaluate its strategy of reducing transportation emissions while maintaining performance, reliability, and cost efficiency. These are major arguments for the Semi being introduced into new fleets.
CEO of PTI Tyler Ellison said:
“PTI has been a leader in sustainable transportation solutions for over 15 years. We take a consultative approach to helping customers identify and implement the right transportation solution for their network. Our partnership with Tesla expands our portfolio alongside renewable natural gas and intermodal, giving customers more ways to reduce Scope 3 emissions without compromising service or economics.”
PTI is far from the first company to adopt the Semi within a fleet, as Tesla entered strategic agreements with PepsiCo. and its subsidiary Frito-Lay for a Pilot Program that extended throughout the California region.
Tesla has let companies like those utilize the Semi to determine whether it would be suitable for their operations. Additionally, Tesla gets valuable information regarding the Semi’s performance, knowing what to improve and what is ideal for companies that will utilize the all-electric truck for regional and nationwide logistics.
PTI plans to utilize the Long Range configuration, which is priced at $290,000 and features a range of approximately 500 miles, a three-motor powertrain, up to 800 kW of drive power, and consumption of just 1.7 kWh per mile.
Tesla Semi pricing revealed after company uncovers trim levels
VP of Maintenance at PTI, Bryan Ellen, added:
“We are excited to partner with Tesla, leveraging their ever-evolving technology. We are bullish in our estimation of the parallels available between our dedicated model and the efficiency of their fully electric Class 8 tractor. We anticipate a growing synergy between our businesses as we work to facilitate this sustainable solution for our customers.”
PTI has logged more than 87 million miles using sources like compressed and renewable gas, but now is looking to take it a step further with fully electric operations.
Tesla revealed on Monday that it is building a new autonomous vehicle at Gigafactory Texas, its plant just outside of the City of Austin. This particular vehicle will be geared toward those who are in need of a wheelchair-accessible car that would require no human driver for operation.
According to a new report from Wired, Tesla’s Senior Policy Advisor, India Herdman, told members of the Washington D.C. City Council on Monday:
“We are in development for a purpose-built, wheelchair-accessible autonomous vehicle. We know that paratransit can be very difficult, and people who are confined to wheelchairs permanently should still be able to move around freely, so that is an active product being built by Tesla in Texas.”
This builds upon what CEO Elon Musk said last year on X, which confirmed the company was working on accessible rides within its Robotaxi platform, which currently is confined to the Model Y.
Absolutely
— Elon Musk (@elonmusk) September 19, 2025
Tesla is also developing the Cybercab, which started employee rides last week. However, this vehicle is not necessarily geared toward wheelchair accessibility.
That leaves a major gap in the autonomous ride-sharing program that Tesla is attempting to build; the company has been pretty clear that it does not want to complicate its manufacturing lines by bringing in a wide array of body styles.
However, it seems necessary to have something larger that could help transport people to appointments when they cannot drive. For wheelchair accessibility, the Robovan, which was unveiled at the “We, Robot” event in October 2024, seems to be the most ideal solution:
Herdman did not indicate whether she was referring to the Robovan or if Tesla is building yet another body style that is geared toward full autonomy but also caters to the handicapped.
Tesla might need to develop something specifically for the handicapped in order to align with the Americans with Disabilities Act, which prevents discrimination against people with disabilities in transportation services. Uber was hit with a lawsuit late last year for “refusing to reasonably modify its policies, practices, or procedures where necessary to avoid discriminating against riders with disabilities.”
Tesla would obviously like to avoid this.
It will be interesting to see what Tesla will do with this project, and whether it will introduce something new to the market or just continue with the Robovan.
Tesla weirdly confirmed that its steering wheel-less and pedal-less Cybercab vehicle is now in the process of giving employees rides, a huge milestone for the vehicle program.
But the entire thing was super strange. On Friday, Tesla released a video stating that there was “Cool news from Giga Texas” and that employees were now taking rides in Cybercabs that have no manual controls. The units seen on public roads are engineering vehicles that have manual controls inside, a necessity as Tesla moved through the testing phase.
However, Tesla removed the video and reposted it shortly after with a more vague title. It seems like the employee rides are still going, but the video was adjusted slightly. The initial upload showed employees doing things like watching movies and adjusting the climate, but these snippets were removed in the second upload.
Cool news from Giga Texas pic.twitter.com/gvbG456Tzw
— Tesla Robotaxi (@robotaxi) July 11, 2026
Both images below were uploaded with the first video, but were removed after Tesla re-uploaded the announcement. These are not available in the second upload
Credit: Tesla
Credit: Tesla
Nevertheless, the announcement from Tesla is that the Cybercab is operating with employees inside who can control the vehicle’s audio, video, climate, and destination settings through their smartphone app.
Tesla has already been testing Cybercab engineering units, but last month, it was able to self-certify for SAE Level 4, which would enable unsupervised self-driving in Texas. The company is moving toward that, and the plans have always been to launch Cybercab rides this year.
The Cybercab is potentially looked at as the next generation of Tesla’s mobility leg. For the past 15 years, the company has been known as somewhat of an automaker, among many other things. However, these passenger vehicles that Tesla has manufactured are now moving into a new realm, as they will eventually drive themselves with no supervision thanks to the Full Self-Driving suite.
The Cybercab is just the next step of that: a true vehicle developed for the sole purpose of ride-hailing. It has no human controls, it has only two seats, and it will get passengers from Point A to Point B with no awkward driver, no need for manual inputs, and with no stress.
Tesla is moving forward with other developments related to the Cybercab project as well. However, the big announcement will come when Tesla finally announces that it is launching Cybercab rides to the general public, something that it plans to launch either late this year or early 2027.
Tesla Semi enters new Pilot Program with interesting challenge
Tesla is building a wheelchair-accessible Robotaxi
