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SpaceX Starship briefly becomes largest rocket in history – now what’s next?

For a brief moment on August 6th, Starship became the largest rocket in history. (SpaceX)

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On August 6th, after a great deal of anticipation, SpaceX stacked a Starship on top of a Super Heavy booster for the first time ever, very briefly assembling the largest rocket in history.

However, barely an hour after the two stages were integrated and (presumably) latched together, SpaceX lifted Starship (S20) off the booster, returned it to its transport stand, and rolled the ship back to the build site later that day. Though an extreme sensitivity to wind conditions has delayed the procedure, Super Heavy Booster 4 (B4) also appears to be on track to be removed from the orbital launch mount and sent either back to the factory or to a suborbital launch mount that’s been modified for booster testing.

For those that followed the process closely in the days and weeks prior, the fact that Starship’s first full assembly was just a fit check (and, really, more like 50:50 between fit check and photo op) came as no surprise. In the lead-up, it became clear through several reports that CEO Elon Musk had challenged SpaceX to stack Ship 20 and Booster 4 by August 5th and flown in several hundred employees normally stationed elsewhere to accomplish the feat.

Ignoring weather delays that prevented stacking on August 5th, SpaceX met Musk’s challenge in all but the literal sense, assembling the world’s largest rocket into one integrated stack for the first time ever. Even more significantly, despite the fact that SpaceX could have easily decided to stack two not-for-flight prototypes to sort of achieve the same feat, both stages – Ship 20 and Booster 4 – involved in the August 6th milestone are nominally destined for flight.

Barring surprises, the same exact pair is scheduled to support Starship’s first orbital test flight as early as this year. Before they can be cleared for flight, however, a great deal of work must still be completed – work that in some cases is unprecedented in the history of the Starship program.

Not long after the stacking milestone, Musk himself sketched out a few of the tasks still in front of the rocket. Namely, Musk says that SpaceX must still complete Starship S20’s partially-finished heat shield, install some form of heat shield(s) to protect Super Heavy Booster 4’s 29 naked Raptor engines; finish installing, plumbing, and activating 4-7 massive custom propellant storage tanks; and assemble, install, and activate a giant mechanical umbilical arm on the launch tower to fuel and power Starship.

All are undoubtedly crucial and Starship is unlikely to launch before any of them are more or less complete. However, the booster and ship themselves are arguably far more of a pressure point. Before they can be deemed ready for flight, both the ship and booster must complete unprecedented test campaigns on the ground.

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Ship 20 will need to complete cryogenic proof testing to verify that the first Starship with six Raptor engine mounts is structurally sound. SpaceX has already modified one of its two suborbital Starship launch mounts for that purpose. Once cryo proof and hydraulic ram testing is complete, those six rams will likely be removed and six Raptor engines will be installed in their place, potentially setting up Ship 20 to become the first Starship prototype to static fire six engines – and any number of Raptor Vacuum engines.

Super Heavy Booster 4 will be faced with an even more ambitious static fire test campaign as SpaceX likely gradually installs more and more engines. Depending on how focused SpaceX is on speed over thoroughness, that process could involve gradually adding 2-5 engines after every static fire or could result in SpaceX starting with 4-9 engines and then immediately jumping from 9 to a full 29-Raptor static fire.

Only after completing those crucial qualification tests is SpaceX likely to stack Ship 20 and Booster 4 for a second time and enter the first true full-stack Starship launch flow – hopefully culminating in the first orbital launch attempt later this year, but only as soon as the FAA completes an environmental review and approves the rocket’s launch license. Technically, FAA approval could come next month or it could take the agency a year or more – it’s almost impossible to predict without official information. However, given SpaceX’s track record with Starship prototypes and Booster B3, it’s likely that a flightworthy Starship and Super Heavy will be stacked on the pad and ready to launch just a few months from now.

Stay tuned for updates on that potential standoff in the making and Starship’s progress towards its first orbital test flight.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Elon Musk

SpaceX’s next trillion dollar bet has nothing to do with rockets, Musk tells staff

Elon Musk told SpaceX staff AI revenue will soon dwarf rockets and Starlink combined entirely.

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Elon Musk told SpaceX employees this week that artificial intelligence, not rockets, will soon carry the company’s revenue. In a roughly 29 minute internal address posted on SpaceX’s X account on Tuesday, Musk said AI revenue will pass every other line of business at SpaceX “probably in September” and pull further ahead by the fourth quarter.

The numbers he gave are specific. SpaceX currently runs 1.4 gigawatts of AI compute capacity. Musk wants that at 10 gigawatts by the end of 2027, a jump he tied directly to revenue: “if we bring 10GW of AI online by the end of next year, it will be $300 billion to $500 billion a year in revenue.” He called those “big numbers,” which undersells a projection larger than what most countries produce in a year.

Musk went further on where AI fits into SpaceX’s future. “Probably in four or five years, AI will be 99% of the value of SpaceX,” he told staff, adding that digital intelligence would eventually run “a trillion times” ahead of biological intelligence as computing scales. He tied that growth to the company’s founding mission, telling employees “we must win on AI, because the future is overwhelmingly AI and robots,” with the payoff meant to help fund Starship and a Mars program that increasingly runs through Terafab, the joint Tesla, SpaceX and xAI chip plant.

Elon Musk launches TERAFAB: The $25B Tesla-SpaceXAI chip factory that will rewire the AI industry

None of this is entirely new territory. SpaceX told investors much the same story during its first earnings call as a public company on August 4, where Musk moved the company’s $1 trillion revenue target up a year to 2030 and said Starlink could someday carry a majority of the world’s internet. What the all hands video adds is a hard deadline and a specific power figure Musk had not given publicly before, along with a franker pitch to his own workforce that AI, not launch cadence, is now the thing SpaceX is betting its future on.

The AI revenue itself is not coming from SpaceX training its own models. It is largely Starlink acting as the network layer for xAI’s workloads, plus SpaceX renting out compute capacity directly, the same approach behind the roughly $16 billion the company spent on AI infrastructure in a single quarter.

Musk closed the video with a pitch aimed at recruiting and retention rather than investors, telling employees that anyone who helps SpaceX win the AI race will eventually get the chance to go to the moon or Mars themselves. Whether SpaceX can turn 1.4 gigawatts into 10 in seventeen months is the more immediate question, and one that will show up in quarterly numbers well before anyone leaves Earth.

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Investor's Corner

Tesla has one big financial question to answer for investors: Morgan Stanley

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Credit: Tesla

In a new note to investors on Tuesday, Morgan Stanley analyst Andrew Percoco said that Tesla has one big financial question to answer for investors regarding its Robotaxi rollout, Full Self-Driving software, and Optimus.

Percoco said in the note that, for the most part, investors are still very positive about the direction the company is headed. However, there are some things the firm would like to see, and they have to do with financials.

Tesla (TSLA) Q2 2026 earnings results: miss on EPS, beat on revenue

Tesla bulls are more than convinced that the company’s Full Self-Driving software is proof it can develop physical AI. Financially, however, there are still some questions, especially on elevated spending, which CEO Elon Musk said would occur as the company works to roll out Robotaxi faster and continue developing its Optimus robot.

The latter two are where Tesla will have to prove progress to investors, as Percoco writes that both projects “will require clearer evidence that Robotaxi is scaling and more tangible Optimus proof points to support the ROI on elevated capex.”

Percoco said the second quarter earnings call did not change his long-term thesis of where Tesla is positioned in the AI race, which is out in front. However, there are concerns that weaker gross margins and higher R&D spend will stress financials, and that has “sharpened our (and investors’) focus on measurable progress across Robotaxi and Optimus.”

Additionally, Robotaxi still needs to be proven with more operation in existing cities while maintaining safety but improving how many rides it gives in any given time, he said. For Optimus, Percoco wrote that he is “still looking for evidence beyond commentary around SOP.”

Morgan Stanley put Percoco in charge of covering Tesla after long-time analyst Adam Jonas transitioned to the automotive side.

Currently, Morgan Stanley has a $415 price target on Tesla and a ‘Hold’ rating on the stock. It is trading at around $330 at the time of publication, which was 2:30 P.M. on the East Coast.

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Investor's Corner

SpaceX AI investment gamble will make it a big winner, firm says

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Credit: SpaceX

SpaceX’s massive investment in AI will make it a big winner, Argus Research said after the company’s successful earnings call last week.

The firm also upgraded shares to a Buy from Hold and set a $160 price target.

SpaceX (NASDAQ: SPCX) is currently recovering from its heavy AI infrastructure investments, as it spent nearly $16 billion in Q2 alone. The company did this primarily by monetizing high-demand GPU compute capacity at a much faster pace than traditional data center economics would suggest.

Company CFO Bret Johnsen said that SpaceX would be able to pay back anything on new deployments within a year.

There are plenty of ways the company can do this:

Leasing excess compute capacity through contracts

SpaceX has already built Colossus and Colossus II, largely for its own model training. However, much of that capacity is already rented out to third parties. It already has major deals with Anthropic, Google, and Reflection AI. These partnerships are adding billions per month to SpaceX’s spreadsheet.

SpaceX is charging Anthropic massive money for its compute

High utilization driven by industry-wide scarcity

The demand for advanced AI training and inference capacity continues to exceed what is available for use. SpaceX can fill new racks quickly after they come online, so the capital deployed converts into revenue with minimal idle time.

Additionally, management and outside observers have described the new compute capital as behaving more like a cost-of-goods-sold than traditional multi-year capex, especially because of this rapid monetization pattern.

Capacity has already scaled from ~0.4 GW a year to 1.4 GW annually by the end of Q2. There are targets of more than 2 GW by year-end.

High incremental margins on the rental business once capacity is online

GPU cloud providers often operate at strong gross margins. SpaceX can monetize capacity that was already partially built or can be added efficiently. This means that incremental EBITDA margins on the rental revenue are usually high. This accelerates cash recovery relative to the gross capital outlay.

Parallel monetization of its own AI software and applications

Beyond pure infrastructure rental, SpaceX also generates revenue from Grok through subscriptions and usage, from X through ads, data, and other related services, enterprise APIs, and the planned integration of the Cursor coding tools acquisition.

These application layers ride on the same compute infrastructure and provide additional high-margin streams that could offset build-out costs. AI-segment revenue overall rose sharply to about $2.6 billion in Q2, according to Motley Fool. This was driven primarily by the infrastructure contracts, but the software side is also partially responsible.

Efficient, large-scale deployment and vertical integration advantages

SpaceX has emphasized the rapid construction of power and cooling infrastructure and favorable cost-per-megawatt economics relative to industry benchmarks in some disclosures.

Combined with its ability to scale capacity aggressively and the fact that many contracts start generating revenue within months of capacity coming online, the effective payback compresses dramatically compared with more conventional multi-year data-center projects.

SpaceX’s dominant near-term recovery path will turn the AI clusters into a hyperscale-style compute rental business for other leading AI companies while still using a portion for internal models.

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