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SpaceX destacks “420” Starship, Super Heavy pair for the third time
Update: Shortly before SpaceX CEO Elon Musk revealed that Super Heavy booster B4 and Starship S20 are no longer assigned to the rocket’s orbital launch debut, the company ‘destacked’ the pair for the third time.
Ship 20 was removed from Booster 4 on March 19th, two days before Musk’s tweets. That’s not unusual: it was actually Ship 20’s third removal from Super Heavy. However, almost as soon as the Starship was rolled out of the way, SpaceX began making visible preparations to also remove Super Heavy B4 from Starbase’s orbital launch mount. As of March 24th, the booster has been attached to a large crane for more than a day and a newly upgraded transport stand has been rolled into place beside the launch mount. It’s somewhat odd that the booster hasn’t already been removed but that step could happen at almost any moment, now – albeit likely in daylight.
Once both Ship 20 and Booster 4 have been removed, it’s hard to imagine that they will ever return to the orbital launch mount. In fact, at minimum, Super Heavy B4 will probably be retired almost immediately. Super Heavy B7 – a superior, refined, and upgraded prototype by almost every measure – is already almost fully assembled and could likely begin basic testing within a week or two.
SpaceX CEO Elon Musk says that Super Heavy Booster B4 and Starship S20 are no longer scheduled to support the first orbital-class test flight of the world’s largest rocket.
Rumors, signs, and reports of the significant change have been flowing among unofficial spaceflight communities for months. Booster 4 and Ship 20 were first confirmed by Elon Musk to be the pair assigned to Starship’s orbital test flight (OTF) in the summer of 2021. When the pair first rolled out to the launch pad in early August, Musk seemed confident that they could be ready for an orbital launch attempt within a month or two. The same was true in November 2021, when Musk stated that the same Starship and Super Heavy pair could be ready for their first launch as early as January or February 2022.
Musk’s latest update on Starship’s orbital test flight continues that schedule optimism but also introduces several major changes – changes that could easily take several months to fully work through.
Crucially, Musk revealed that the first Starship to attempt an orbital-class launch will now feature upgraded Raptor V2 engines – engines that require an entirely new thrust structure design. That already all but guaranteed that B4 and S20 had been overtaken but Musk also explicitly confirmed that they would be replaced with a new pair in a later tweet.
That new pair – widely assumed to be Super Heavy B7 and Starship S24 – feature a wide range of design changes, including substantially modified header tanks, an entirely new nosecone design, new layouts for secondary systems (pressurization, avionics, heat exchangers, etc.), and more. Most importantly, their thrust structures – giant ‘pucks’ machined out of steel – have been tweaked to support new Raptor V2 engines instead of the Raptor V1 and V1.5 engines that have been installed and tested on all Starship and Super Heavy prototypes to date.
Musk believes that SpaceX will be able to build (and presumably qualify) all 39 of the Raptors Ship 24 and Booster 7 will need before the end of April and fully install them – as well as all the heat shield components that must be fitted around them – by the end of May 2022. It’s unclear if the SpaceX CEO is accounting for the extensive proof testing Ship 24 and Booster 7 will likely need to complete before being qualified for flight, including cryogenic proof tests, wet dress rehearsals, and at least a few static fire tests.
In fact, SpaceX has only performed a single three-engine static fire test with a fully outdated Super Heavy prototype. Before the company is confident in its booster design, it’s practically a certainty that one or more prototypes will be put through a lengthy test campaign that gradually evolves from igniting a few engines to igniting all 29 or 33 Raptors. That may actually be one of the reasons SpaceX appears to be retiring Booster 4 without a single static fire or flight test – performing all the requisite work may have ultimately been perceived as a dead-end when every future Starship and Super Heavy prototype will feature a heavily redesigned engine.
This is to say that much like Musk’s last few Starship OTF schedule estimates, May 2022 also appears to be extremely optimistic. Booster 7 could potentially be ready for cryogenic proof testing any day now but Ship 24 is still in five large pieces and probably at least a month from any form of test readiness. Still, there are some reasons for optimism. If Booster 7 actually does start basic proof testing this month or early next without waiting for its Raptor engines or for heat shield installation, SpaceX could theoretically complete cryoproofing, begin installing one or a few new Raptors at a time, and iteratively progress from static firing a few to all 33 engines as the engines are arriving at Starbase.
At a minimum, even if that razor-sharp test schedule isn’t possible, Booster 7 would at least have a month or so of extra testing over Ship 24, minimizing the disproportionate amount of testing each prototype will likely need to be qualified for flight. Unlike Booster 4, Ship 20 has completed several static fires and cryoproofs without any apparent issue.
For now, SpaceX continues to prepare Ship 24 sections for stacking and appears to be buttoning up Booster 7, which could easily be ready to roll out for basic testing within a few weeks – and maybe sooner.
Elon Musk
SpaceX to become America’s Military data backbone for missiles, drones, and warfighters
The Space Force just handed SpaceX $2.29 billion to build the military’s space internet backbone.
The U.S. Space Force awarded SpaceX a $2.29 billion contract on May 26, 2026 to build the backbone of its Space Data Network, a satellite-based communications system designed to keep American military forces connected anywhere on Earth in real time. The contract is firm-fixed-price and requires SpaceX to deliver a fully operational prototype by the end of 2027.
In plain terms, the SDN Backbone is the plumbing behind the military’s space-based internet. It functions as a low Earth orbit satellite constellation providing robust, high-capacity, and low-latency data transport for the Joint Force, connecting sensors and weapons systems continuously, globally, and securely. Think of it as a private, hardened version of Starlink built specifically for battlefield communications, one that soldiers, ships, and aircraft can rely on even in contested environments where ground-based networks have been disrupted.
SpaceX is quietly becoming the U.S. Military’s only reliable rocket
The Space Force was direct about why SpaceX was selected. “The SDN Backbone leverages the best of commercial innovation and delivers a strong foundation for the SDN mission set — a huge benefit and enabler for our warfighters,” said USSF Col. Ryan Frazier.
“We aren’t trading speed for scale; we are demanding both. By using rapid prototyping and Other Transaction Authorities, we are ensuring our advanced solutions are integrated and delivered to the warfighter as fast as possible,” added USSF Lt. Col. Fry, SDN Backbone system program manager.
The SDN Backbone will work alongside the Space Development Agency’s Transport Layer, with the two systems forming a unified open architecture to provide critical data transport for current and future Department of War missions.
As Teslarati has reported, this is not SpaceX’s first Space Force contract of 2026. In April, the Space Force awarded SpaceX $178.5 million to launch missile tracking satellites, and SpaceX is already embedded in the Golden Dome missile defense software group. The $2.29 billion SDN Backbone award puts SpaceX at the center of how the American military communicates in space, a position with direct implications for its reported $1.75 trillion IPO valuation as the company heads toward a public offering as early as June 2026.
Tesla’s dedicated factory for building up to ten million Optimus units is officially under construction at Gigafactory Texas.
Drone footage released on May 27 by Giga Texas observer Joe Tegtmeyer captures the significant milestone of the first steel structure officially standing at Tesla’s new Optimus factory on the North Campus of the facility.
Phase two of land reclamation is advancing steadily, and the progress will let the new building extend nearly the full length of the main Giga Texas factory, potentially exceeding 4,000 feet, while measuring somewhere between 50 and 70 meters narrower. Extensive foundation work is proceeding as well.
Big news at the new Optimus 10m/y factory construction site today! The 1st steel structure has been erected & as expected the second phase of land reclamation is underway.
This will allow this new factory to grow to nearly the same length as the main Giga Texas factory,… pic.twitter.com/FidRLV6XpU
— Joe Tegtmeyer 🚀 🤠🛸😎 (@JoeTegtmeyer) May 27, 2026
This facility forms a central element of Tesla’s broader North Campus expansion at Giga Texas. The project will add more than 5.2 million square feet of new industrial space. It sits alongside other advanced developments, including a Terafab for next-gen AI chips. The scale reflects Tesla’s commitment to transforming humanoid robotics into a core pillar of the company’s future.
Musk has said that Optimus will be the biggest product in the world on several occasions. He believes it will be Tesla’s biggest valuation contributor.
Tesla prepares to expand Giga Texas with new Optimus production plant
Tesla plans to build about 10 million robots at the site annually once it is completed, which would be about 27,000 units each day.
The Optimus plant at Giga Texas is part of Tesla’s phased strategy for Optimus manufacturing. In an effort to start production of the robot well before the Giga Texas plant is complete, Tesla ended production of the Model S and Model X vehicles, which were built in Fremont, California, to make way for initial Optimus manufacturing efforts.
Production there will start in either July or August of this year, and early units will support internal factory tasks while the team gathers real-world data to refine processes. The Gigafactory Texas facility will house a second-gen production line. It targets high-volume output starting in Summer 2027.
Musk has repeatedly described Optimus as potentially more valuable than Tesla’s entire vehicle business. Current versions are already completing minor tasks around various facilities, while Tesla continues to refine its abilities and add new features.
Tesla’s total investment could reach several billion dollars. Significant challenges lie ahead, including the creation of an entirely new manufacturing ecosystem, the refinement of AI systems for dependable autonomy, and the development of reliable supply chains for actuators, sensors, and other components.
Nevertheless, the visible progress at Giga Texas highlights Tesla’s capacity to translate ambitious concepts into physical reality.
Tesla’s Optimus factory stands as much more than a simple expansion project, as it is quite literally the second phase of what could potentially be the biggest product ever. With construction beginning, 2027 is poised to become a transformative year for Tesla, as it evolves even further from an electric vehicle leader into a pioneer of intelligent, general-purpose machines.
Tesla Vice President of Vehicle Engineering, Lars Moravy, recently revealed the company has thought about introducing a Plaid powertrain on the Model 3, but there could be some challenges involved.
On the Ride the Lightning podcast, Moravy revealed that he thinks about a Plaid Model 3 “all the time,” and it certainly has a place in Tesla’s potential lineup of future vehicles.
Now that the Plaid powertrain is technically defunct due to the newfound absence of the Model S and Model X, Tesla could find a way to reintroduce the lightning-quick trim level to its mass-market vehicles.
But there are going to be some challenges with it. Moravy said that the Model 3 Plaid would likely adopt the carbon-sleeved motors that the Model S Plaid had. However, packaging would be a major challenge, as Moravy said on the podcast, it would be a “tight engineering squeeze.”
It’s important to note that there are no active production plans for the Model 3 Plaid at this point, but it’s also worth noting that with the Model S and Model X Plaid no longer available, Tesla would likely be willing to introduce something that is even more white-knuckle than the Model 3 Performance, which already boasts a 2.9-second 0-60 MPH acceleration rate and a top speed of 163 MPH.
Of course, there is the Roadster, but we don’t know when that will exactly make it to market, and we know that, for sure, it will not be accessible to many.
Tesla unveils juicy new detail on the Roadster and hints at new unveil timeline
Tesla has prided itself in building some of the best cars out there, but they’re also interested in building cars that are simply fun to be in.
A Plaid Model 3 could truly push the limits and could end up being one of the best cars Tesla will ever build, especially if it can shave off at least half of a second from its 0-60 MPH time and increase its top speed slightly.
More than anything, the real changes will be in the ride and aerodynamics. Tesla improving things like the suspension, handling, and downforce will be the true trademarks of its Plaid powertrain; putting it in the Model 3 could be a great move for the company and for customers interested in high-end performance.
SpaceX to become America’s Military data backbone for missiles, drones, and warfighters
Tesla’s dedicated Optimus factory construction officially underway at Giga Texas
