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SpaceX Starship prototypes swap places for next hop test

SpaceX has swapped two almost identical Starships in preparation for the next hop test. (NASASpaceflight - bocachicagal)

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SpaceX is swapping two almost identical Starships to allow for the first flight-proven prototype to be repaired while wasting no time preparing for the next Starship hop test.

Known as Starships serial number 5 and 6 (SN5/SN6), the twin prototypes were built more or less simultaneously and completed within a few weeks of each other. Due to a number of delays largely unrelated to Starship SN5 itself, the rocket’s test campaign suffered several weeks of delays, giving SpaceX’s production team plenty of time to complete sister ship SN6 well before it was needed. For a time, it wasn’t even clear if SN6 had a future, given comments made by CEO Elon Musk that the next full-scale prototype – Starship SN8 – would be a significant upgrade, potentially making SN6 redundant.

However, on August 3rd, SN5 stunned with what appeared to be an almost flawless Starship hop debut. The success confirmed that the design – while likely outdated upon SN8’s arrival – was still more than satisfactory for low-altitude, low-velocity flight tests. In the afterglow of a milestone ~18 months in the making, Musk almost immediately revealed that SpaceX’s next goal was to perform hop test after hop test until Starship flight operations are more or less routine. Today’s transport operations mean that that multi-hop test campaign could be right around the corner.

SpaceX

In line with additional information conveyed by Musk a few days after SN5’s hop debut, SpaceX has transported Starship SN5 back to nearby production facilities and quite literally traded places with Starship SN6 in a vertical assembly hangar.

Starships SN5 and SN6 are pictured here in the late stages of assembly on June 16th. (NASASpaceflight – bocachicagal)

Right on schedule, SpaceX also transported Starship SN6 to the launch pad on the same day as Starship SN5’s factory return. If most of Starship SN5’s testing delays were primarily related to the significant repairs and upgrades made to the pad’s ground support equipment after SN4’s destructive explosion and the launch mount – a steel structure that supports, powers, and fuels Starships – is mostly unscathed after SN5’s hop debut, Starship SN6 could have a much smoother path to testing.

SpaceX teams work to inspect (and presumably repair) the Starship launch mount after SN5’s August 3rd hop debut. (NASASpaceflight – bocachicagal)
Aside from replacement landing legs and, possibly, a new Raptor engine, it’s unclear what repairs Starship SN5 needs before it can prepare for a second hop. (NASASpaceflight – bocachicagal)
On August 5th, SpaceX began stacking Starship SN8 beside the already-completed Starship SN6 prototype. (NASASpaceflight – bocachicagal)

SpaceX has already begun outfitting the launch mount with a hydraulic ram device used to simulate the thrust of a Raptor engine by mechanically stressing a Starship’s thrust structure. That confirms that SpaceX will test Starship SN6 much like the last few prototypes to reach the pad, beginning with an ambient temperature leak test and a cryogenic proof test with liquid nitrogen and Raptor thrust simulation. Once completed, SpaceX will install one Raptor engine on the Starship prototype and proceed into the wet dress rehearsal (WDR) and static fire phase of testing.

Based on Starship SN4’s test campaign, SN6 could kick off its first cryogenic proof test just four days after the rocket is transported to the launch site, followed by a Raptor static fire just a week or so later.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Cybertruck

Tesla made a change to the Cybertruck and nobody noticed

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Credit: diagnosticdennis/Instagram and @smile__no via Tesla Owners of Santa Clarita Valley/X

Tesla made a change to the Cybertruck, and nobody noticed. But to be fair, nobody could have, but it was revealed by the program’s lead engineer that it was aimed toward simplifying manufacturing through a minor change in casting.

After the Cybertruck was given a Top Safety Pick+ award by the Insurance Institute for Highway Safety (IIHS), for its reputation as the safest pickup on the market, some wondered what had changed about the vehicle.

Tesla Cybertruck earns IIHS Top Safety Pick+ award

Tesla makes changes to its vehicles routinely through Over-the-Air software updates, but aesthetic changes are relatively rare. Vehicles go through refreshes every few years, as the Model 3 and Model Y did earlier this year. However, the Cybertruck is one of the vehicles that has not changed much since its launch in late 2023, but it has gone through some minor changes.

Most recently, Wes Morrill, the Cybertruck program’s Lead Engineer, stated that the company had made a minor change to the casting of the all-electric pickup for manufacturing purposes. This change took place in April:

The change is among the most subtle that can be made, but it makes a massive difference in manufacturing efficiency, build quality, and scalability.

Morrill revealed Tesla’s internal testing showed no difference in crash testing results performed by the IIHS.

The 2025 Cybertruck received stellar ratings in each of the required testing scenarios and categories. The Top Safety Pick+ award is only given if it excels in rigorous crash tests. This requires ‘Good’ ratings in updated small and moderate overlap front, side, roof, and head restraints.

Additionally, it must have advanced front crash prevention in both day and night. Most importantly, the vehicle must have a ‘Good’ or ‘Acceptable’ headlights standard on all trims, with the “+ ” specifically demanding the toughest new updated moderate overlap test that checks rear-seat passenger protection alongside driver safety.

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Tesla enters interesting situation with Full Self-Driving in California

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tesla model x
A Tesla Motors Inc Model X is seen at Tesla's introduction of its new battery swapping program in Hawthorne, California June 20, 2013. Tesla Motors Inc on Thursday unveiled a system to swap battery packs in its electric cars in about 90 seconds, a service Chief Executive Elon Musk said will help overcome fears about their driving range. REUTERS/Lucy Nicholson (UNITED STATES - Tags: TRANSPORT BUSINESS LOGO) - RTX10VSH

Tesla has entered an interesting situation with its Full Self-Driving suite in California, as the State’s Department of Motor Vehicles had adopted an order for a suspension of the company’s sales license, but it immediately put it on hold.

The company has been granted a reprieve as the DMV is giving Tesla an opportunity to “remedy the situation.” After the suspension was recommended for 30 days as a penalty, the DMV said it would give Tesla 90 days to allow the company to come into compliance.

The DMV is accusing Tesla of misleading consumers by using words like Autopilot and Full Self-Driving on its advanced driver assistance (ADAS) features.

The State’s DMV Director, Steve Gordon, said that he hoped “Tesla will find a way to get these misleading statements corrected.” However, Tesla responded to the story on Tuesday, stating that this was a “consumer protection” order for the company using the term Autopilot.

It said “not one single customer came forward to say there’s a problem.” It added that “sales in California will continue uninterrupted.”

Tesla has used the terms Autopilot and Full Self-Driving for years, but has added the term “(Supervised)” to the end of the FSD suite, hoping to remedy some of the potential issues that regulators in various areas might have with the labeling of the program.

It might not be too long before Tesla stops catching flak for using the Full Self-Driving name to describe its platform.

Tesla Robotaxi goes driverless as Musk confirms Safety Monitor removal testing

The Robotaxi suite has continued to improve, and this week, vehicles were spotted in Austin without any occupants. CEO Elon Musk would later confirm that Tesla had started testing driverless rides in Austin, hoping to launch rides without any supervision by the end of the year.

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Investor's Corner

Tesla stock closes at all-time high on heels of Robotaxi progress

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Credit: Tesla

Tesla stock (NASDAQ: TSLA) closed at an all-time high on Tuesday, jumping over 3 percent during the day and finishing at $489.88.

The price beats the previous record close, which was $479.86.

Shares have had a crazy year, dipping more than 40 percent from the start of the year. The stock then started to recover once again around late April, when its price started to climb back up from the low $200 level.

This week, Tesla started to climb toward its highest levels ever, as it was revealed on Sunday that the company was testing driverless Robotaxis in Austin. The spike in value pushed the company’s valuation to $1.63 trillion.

Tesla Robotaxi goes driverless as Musk confirms Safety Monitor removal testing

It is the seventh-most valuable company on the market currently, trailing Nvidia, Apple, Alphabet (Google), Microsoft, Amazon, and Meta.

Shares closed up $14.57 today, up over 3 percent.

The stock has gone through a lot this year, as previously mentioned. Shares tumbled in Q1 due to CEO Elon Musk’s involvement with the Department of Government Efficiency (DOGE), which pulled his attention away from his companies and left a major overhang on their valuations.

However, things started to rebound halfway through the year, and as the government started to phase out the $7,500 tax credit, demand spiked as consumers tried to take advantage of it.

Q3 deliveries were the highest in company history, and Tesla responded to the loss of the tax credit with the launch of the Model 3 and Model Y Standard.

Additionally, analysts have announced high expectations this week for the company on Wall Street as Robotaxi continues to be the focus. With autonomy within Tesla’s sights, things are moving in the direction of Robotaxi being a major catalyst for growth on the Street in the coming year.

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