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SpaceX Starship prototypes swap places for next hop test

SpaceX has swapped two almost identical Starships in preparation for the next hop test. (NASASpaceflight - bocachicagal)

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SpaceX is swapping two almost identical Starships to allow for the first flight-proven prototype to be repaired while wasting no time preparing for the next Starship hop test.

Known as Starships serial number 5 and 6 (SN5/SN6), the twin prototypes were built more or less simultaneously and completed within a few weeks of each other. Due to a number of delays largely unrelated to Starship SN5 itself, the rocket’s test campaign suffered several weeks of delays, giving SpaceX’s production team plenty of time to complete sister ship SN6 well before it was needed. For a time, it wasn’t even clear if SN6 had a future, given comments made by CEO Elon Musk that the next full-scale prototype – Starship SN8 – would be a significant upgrade, potentially making SN6 redundant.

However, on August 3rd, SN5 stunned with what appeared to be an almost flawless Starship hop debut. The success confirmed that the design – while likely outdated upon SN8’s arrival – was still more than satisfactory for low-altitude, low-velocity flight tests. In the afterglow of a milestone ~18 months in the making, Musk almost immediately revealed that SpaceX’s next goal was to perform hop test after hop test until Starship flight operations are more or less routine. Today’s transport operations mean that that multi-hop test campaign could be right around the corner.

SpaceX

In line with additional information conveyed by Musk a few days after SN5’s hop debut, SpaceX has transported Starship SN5 back to nearby production facilities and quite literally traded places with Starship SN6 in a vertical assembly hangar.

Starships SN5 and SN6 are pictured here in the late stages of assembly on June 16th. (NASASpaceflight – bocachicagal)

Right on schedule, SpaceX also transported Starship SN6 to the launch pad on the same day as Starship SN5’s factory return. If most of Starship SN5’s testing delays were primarily related to the significant repairs and upgrades made to the pad’s ground support equipment after SN4’s destructive explosion and the launch mount – a steel structure that supports, powers, and fuels Starships – is mostly unscathed after SN5’s hop debut, Starship SN6 could have a much smoother path to testing.

SpaceX teams work to inspect (and presumably repair) the Starship launch mount after SN5’s August 3rd hop debut. (NASASpaceflight – bocachicagal)
Aside from replacement landing legs and, possibly, a new Raptor engine, it’s unclear what repairs Starship SN5 needs before it can prepare for a second hop. (NASASpaceflight – bocachicagal)
On August 5th, SpaceX began stacking Starship SN8 beside the already-completed Starship SN6 prototype. (NASASpaceflight – bocachicagal)

SpaceX has already begun outfitting the launch mount with a hydraulic ram device used to simulate the thrust of a Raptor engine by mechanically stressing a Starship’s thrust structure. That confirms that SpaceX will test Starship SN6 much like the last few prototypes to reach the pad, beginning with an ambient temperature leak test and a cryogenic proof test with liquid nitrogen and Raptor thrust simulation. Once completed, SpaceX will install one Raptor engine on the Starship prototype and proceed into the wet dress rehearsal (WDR) and static fire phase of testing.

Based on Starship SN4’s test campaign, SN6 could kick off its first cryogenic proof test just four days after the rocket is transported to the launch site, followed by a Raptor static fire just a week or so later.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Starlink achieves major milestones in 2025 progress report

Starlink wrapped up 2025 with impressive growth, adding more than 4.6 million new active customers and expanding service to 35 additional countries, territories, and markets.

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Credit: Starlink/X

Starlink wrapped up 2025 with impressive growth, adding more than 4.6 million new active customers and expanding service to 35 additional countries, territories, and markets. The company also completed deployment of its first-generation Direct to Cell constellation, launching over 650 satellites in just 18 months to enable cellular connectivity.

SpaceX highlighted Starlink’s impressive 2025 progress in an extensive report.

Key achievements from Starlink’s 2025 Progress

Starlink connected over 4.6 million new customers with high-speed internet while bringing service to 35 more regions worldwide in 2025. Starlink is now connecting 9.2 million people worldwide. The service achieved this just weeks after hitting its 8 million customer milestone.

Starlink is now available in 155 markets, including areas that are unreachable by traditional ISPs. As per SpaceX, Starlink has also provided over 21 million airline passengers and 20 million cruise passengers with reliable high-speed internet connectivity during their travels.

Starlink Direct to Cell

Starlink’s Direct to Cell constellation, more than 650 satellites strong, has already connected over 12 million people at least once, marking a breakthrough in global mobile coverage.
Starlink Direct to Cell is currently rolled out to 22 countries and 6 continents, with over 6 million monthly customers. Starlink Direct to Cell also has 27 MNO partners to date.

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This year, SpaceX completed deployment of the first generation of the Starlink Direct to Cell constellation, with more than 650 satellites launched to low-Earth orbit in just 18 months. Starlink Direct to Cell has connected more than 12 million people, and counting, at least once, providing life-saving connectivity when people need it most,” SpaceX wrote.

starlinkProgressReport_2025 by Simon Alvarez

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Tesla Giga Nevada celebrates production of 6 millionth drive unit

To celebrate the milestone, the Giga Nevada team gathered for a celebratory group photo. 

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Tesla’s Giga Nevada has reached an impressive milestone, producing its 6 millionth drive unit as 2925 came to a close.

To celebrate the milestone, the Giga Nevada team gathered for a celebratory group photo. 

6 million drive units

The achievement was shared by the official Tesla Manufacturing account on social media platform X. “Congratulations to the Giga Nevada team for producing their 6 millionth Drive Unit!” Tesla wrote. 

The photo showed numerous factory workers assembled on the production floor, proudly holding golden balloons that spelled out “6000000″ in front of drive unit assembly stations. Elon Musk gave credit to the Giga Nevada team, writing, “Congrats on 6M drive units!” in a post on X.

Giga Nevada’s essential role

Giga Nevada produces drive units, battery packs, and energy products. The facility has been a cornerstone of Tesla’s scaling since opening, and it was the crucial facility that ultimately enabled Tesla to ramp the Model 3 and Model Y. Even today, it serves as Tesla’s core hub for battery and drivetrain components for vehicles that are produced in the United States.

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Giga Nevada is expected to support Tesla’s ambitious 2026 targets, including the launch of vehicles like the Tesla Semi and the Cybercab. Tesla will have a very busy 2026, and based on Giga Nevada’s activities so far, it appears that the facility will be equally busy as well.

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Tesla Supercharger network delivers record 6.7 TWh in 2025

The network now exceeds 75,000 stalls globally, and it supports even non-Tesla vehicles across several key markets.

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tesla-diner-supercharger
Credit: Tesla

Tesla’s Supercharger Network had its biggest year ever in 2025, delivering a record 6.7 TWh of electricity to vehicles worldwide. 

To celebrate its busy year, the official @TeslaCharging account shared an infographic showing the Supercharger Network’s growth from near-zero in 2012 to this year’s impressive milestone.

Record 6.7 TWh delivered in 2025

The bar chart shows steady Supercharger energy delivery increases since 2012. Based on the graphic, the Supercharger Network started small in the mid-2010s and accelerated sharply after 2019, when the Model 3 was going mainstream. 

Each year from 2020 onward showed significantly more energy delivery, with 2025’s four quarters combining for the highest total yet at 6.7 TWh.

This energy powered millions of charging sessions across Tesla’s growing fleet of vehicles worldwide. The network now exceeds 75,000 stalls globally, and it supports even non-Tesla vehicles across several key markets. This makes the Supercharger Network loved not just by Tesla owners but EV drivers as a whole.

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Resilience after Supercharger team changes

2025’s record energy delivery comes despite earlier 2024 layoffs on the Supercharger team, which sparked concerns about the system’s expansion pace. Max de Zegher, Tesla Director of Charging North America, also highlighted that “Outside China, Superchargers delivered more energy than all other fast chargers combined.”

Longtime Tesla owner and FSD tester Whole Mars Catalog noted the achievement as proof of continued momentum post-layoffs. At the time of the Supercharger team’s layoffs in 2024, numerous critics were claiming that Elon Musk was halting the network’s expansion altogether, and that the team only remained because the adults in the room convinced the juvenile CEO to relent.

Such a scenario, at least based on the graphic posted by the Tesla Charging team on X, seems highly implausible. 

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