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SpaceX Starship outfitted with Tesla battery packs and motors
Following in the footsteps of the late Mk1 vehicle, SpaceX’s latest Starship prototype has been outfitted with several Tesla battery packs and motors over the last few weeks.
CEO Elon Musk has confirmed in the past that SpaceX intends to try to use Tesla batteries to power Starship rockets and Tesla motors to drive the ships’ large aerodynamic control surfaces. By all appearances, a Tesla Model S motor’s appearance on the exterior of a Starship prototype recently moved to the launch pad is a first for SpaceX. However, in 2019, SpaceX at one point planned to use and even installed battery packs on Starship Mk1 components before the ship was prematurely destroyed during testing. The nosecone those battery packs were installed in still sits in the middle of SpaceX’s growing Boca Chica rocket factory.
For Starship SN3, the purpose of its ~200 kWh of battery power is rather self-explanatory. The purpose of the Tesla Model S motor recently installed on its side is much less clear.
SpaceX is in the midst of preparing Starship SN3 for its first tests after assembling the rocket from next to nothing in less than a month. SpaceX transported the building-sized prototype a mile down the road to its Boca Chica launch site on March 29th, where dozens of workers have been poring over it day and night ever since. SpaceX originally wanted to attempt the ship’s first two tests yesterday, April 1st, but the scheduled times have come and gone while work continues. Several backup windows are ready on April 2nd, beginning shortly before this article went live (1am CDT, 06:00 UTC).
Regardless, with any rocket prototype, test schedules can be extremely fluid and are always liable to change. While SpaceX relies heavily on agile development strategies, beginning with a minimum viable product and iterating to something approaching feature-complete, there is some value in not turning the “move fast and break stuff” dial to 100%. In the case of Starship, the equivalent of tens to hundreds of thousands of work hours and several million dollars of hardware go into each prototype – incredibly cheap on the scale of aerospace development norms but still a significant chunk of change and effort. A few days or weeks of delays are an annoyance that can be suffered if it better guarantees a successful test, versus the alternative of potentially rushing and cutting corners.
SpaceX is now up to roughly five days of delays while preparing Starship SN3 for testing. Originally scheduled as early as April 1st, SpaceX has moved a planned Raptor engine static fire test to no earlier than (NET) April 6th, to be followed no fewer than several days later by a 150m (500 ft) hop test. Of course, before it can safely attempt its first static fire (or hop), SpaceX needs to verify that Starship SN3 – finished just days ago – is up to the task.
Enter Tesla hardware. During ground testing, Starship will likely be continuously connected to ground power sources. It’s also possible that SpaceX has chosen to use its Tesla battery packs as the main power source to insulate it from local outages. Either way, if or when Starship SN3 makes it to flight tests, the battery packs would power the ship’s onboard avionics, landing legs, and any other necessary equipment. That latter category may be where Starship’s apparent Model S motor comes in.
While it could simply be an early implementation test of the Tesla motors SpaceX wants to use to actuate Starship flaps and fins, there are no signs that SN3 will be outfitted with updated flaps and aerodynamic control surfaces more generally. For low-velocity testing, they’re simply unnecessary. Instead, it’s more likely that this Tesla motor is somehow involved in Starship’s autogenous pressurization system, a method of pressurizing tanks with the liquids they contain. Autogenous pressurization relies on a small portion of propellant (liquid oxygen and methane for Starship) being siphoned off and heated until it turns to gas. That oxygen or methane gas is then fed back into the tank it came from, keeping it at the pressure needed to feed Starship’s Raptor engines.
Autogenous pressurization is significantly more complex than the far more common use of helium or nitrogen pressurization systems. An electric pump could potentially be useful at several points throughout the process. Pump mystery aside, tune in to LabPadre’s 24/7 livestream below to follow along as SpaceX prepares to put Starship SN3 to the test for the first time.
Elon Musk
SpaceX turned a heralding moment for Starship into its greatest moment
Starship reached orbit despite losing an engine, deployed 26 Starlink V3 satellites on Flight 14.
SpaceX’s Starship reached orbit for the first time on Monday, and for a few nail-biting minutes it looked like it wouldn’t. During ascent on Flight 14, one of Ship 41’s six Raptor engines shut down early, and SpaceX’s livestream host Dan Huot told viewers the team had decided not to commit to orbit. Minutes later, after what Huot described as a lot of conversation in the control room, the final poll came back in favor, and a roughly 19 second burn of a single Raptor pushed the ship into orbit about 170 miles up.
The reversal matters because SpaceX had written the exit ramp into the mission plan. The company said it would only fire the orbital insertion burn if flight controllers confirmed enough backup hardware remained for the deorbit burn, a condition Teslarati laid out ahead of the flight. Losing an engine was exactly the scenario that rule was built for.
Pressing forward fits Elon Musk’s history. Falcon 1 failed three straight times before its fourth launch reached orbit in 2008, with SpaceX nearly out of money, and Starship was developed by flying prototypes until they broke. What changed this year SpaceX going public, and with $SPCX sliding below its IPO price in July when Flight 13 slipped, the short interest climbed significantly, as Teslarati reported at the time. A Starship potentially lost today with revenue generating next-gen Starlink satellites aboard would have landed directly on shareholders.
Splashdown confirmed. Congratulations to the entire SpaceX team on the first orbital flight of Starship! pic.twitter.com/urjmiwnvNl
— SpaceX (@SpaceX) September 28, 2026
That pressure showed up after orbit. SpaceX cut a flight planned to last nearly 10 hours to about three, moving splashdown from west of Chile to the North Pacific near Hawaii. SpaceX gave no reason, though Musk said this month the company was being extremely cautious about debris risk. The single Raptor for deorbit worked, and Ship 41 completed its flip and landing burn before breaking apart in the water, an outcome SpaceX expected. Musk has structured SpaceX’s governance to shield long term bets from market pressure.
The payload is the bigger business story. Musk posted that all 26 Starlink V3 satellites deployed and are “operating nominally.” Each V3 is rated for about 1 Tbps of downlink and 160 Gbps of uplink, so this single launch adds roughly 26 Tbps, about 10 times what a Falcon 9 load of V2 Mini satellites adds. The V3 is too large for Falcon 9, making Starship the only vehicle that can build out the planned 100,000 satellite constellation, at up to 60 per flight once it reaches routine service. Unlike the 20 V3 units on Flight 13, which reentered on a suborbital path, these will raise their orbits and could begin serving customers within weeks and bring in hundreds of millions of additional dollars in projected Starlink revenue.
SpaceX has already begun winding down Falcon 9 Starlink launches from Florida in favor of Starship. Reported targets put Flight 15 as early as October 19, leaving about three weeks to diagnose Monday’s engine shutdown before the next orbital attempt.
Starship’s 14th flight is set to launch on Monday, Sept 28. The 75-minute launch window opens at 7:15 a.m. CT. Live coverage of the mission starts ~35 minutes before launch → https://t.co/uQKQvgaTmJ
— SpaceX (@SpaceX) September 27, 2026
Tesla quietly doubled the size of its Cybercab fleet within the Robotaxi program in Austin, Texas, over the weekend to well over 100 units.
The move not only establishes more of the steering-wheel-less and pedal-less vehicles within the ride-sharing fleet Tesla has been operating for a year, but it also solidifies a more robust Robotaxi fleet as a whole.
Riders started receiving notifications from the Robotaxi app that stated: “Cybercab fleet has doubled: more rides available.”
I got this notification on the robotaxi app. They are saying the Cybercab fleet has doubled. Glad that they are advertising this pic.twitter.com/FFrnw4FRCF
— Abhimanyu Yadav (@WorldlyReviewer) September 26, 2026
Tesla first launched rides in the Cybercab in early September, although the Robotaxi fleet has been active for over a year, as rides began last Summer. Cybercab is truly Tesla’s most crucial vehicle release yet, as it is the first car any company has built that is geared toward full-fledged and end-to-end autonomy, never needing human intervention for anything.
Only available in Austin at the current time, Cybercab has two seats and has been spotted testing around various U.S. states and regions; Tesla plans to deploy the Cybercab in various U.S. cities in the coming months as a best-case scenario.
Tesla Cybercab gets initial tie-in to localized, in-house cathode plant
The availability of the Cybercab has doubled from just 58 units last Monday to 125 the following Friday. Marking a substantial increase in Cybercab availability, the additional ride-sharing units are more than welcome, as wait times for Cybercabs, especially, were quite high.
The dramatic increase is a sign that demand for Robotaxi is growing and Tesla is feeling more confident that its driverless ride-hailing suite, especially its Full Self-Driving software, is able to handle any traffic situation without explicit direction or supervision from a human being.
Tesla is advancing a fully automated pipeline for the 4680 battery cells used in its all-electric Semi, spanning production from Giga Texas through shipment and direct consumption on the line at the new dedicated Semi Factory in Sparks, Nevada.
The approach was outlined by Tesla at its September 24 Semi Handover event, which launched high-volume production at its new 1.8-million-square-foot plant in Nevada, which sits adjacent to Gigafactory Nevada and is designed for an annual production rate of 50,000 trucks per year.
After years of pilot builds and what was a four-year-long redesign of the truck, Tesla moved the Semi from 2170 batteries to its in-house 4680 cells, which are made in Austin. The change cuts battery mass and total energy while holding range, a key step in making volume production a realistic possibility.
Cells will leave Giga Texas in trailers, and at the Nevada Semi plant, Tesla intends for a dedicated line to unload those trailers automatically, station the cells, and feed them straight into pack and vehicle assembly.
🚨 Tesla plans to use a completely automated unloading process for cells coming from Giga Texas arriving at the Semi factory in Nevada
A line will “consume” cells from the trailer
The goal is to have zero human touch point throughout the entire process. Insane! pic.twitter.com/wdBFM8LC3F
— TESLARATI (@Teslarati) September 25, 2026
Both Lars Moravy, Tesla’s VP of Vehicle Engineering, and Dan Priestley, the Head of Tesla’s Semi program, described the goal as a “zero human touch point” from the moment the trailer arrives in Texas until a finished Semi drives off the production line in Nevada.
The unloading system that Moravy and Priestley described is just one piece of a much broader automation push. The plant uses what Tesla calls the highest-capacity electric monorail conveyance in vehicle manufacturing, carrying frames-in-white simultaneously. Powder-coating replaces conventional paint, and many processes that would normally require operators have been designed out.
Tesla has repeatedly said that “the best part is no part,” and the cell-handling plan extends that philosophy from the cell factory floor in Texas all the way to final assembly in Nevada.
If executed as described, the closed-loop flow would reduce labor, handling damage, and inventory buffers while tightening quality control on a component that represents a large share of the truck’s cost and weight. It also shortens the physical and organizational distance between two factories separated by more than 1,200 miles. The Semi itself now shares a bar-wound stator and other components with the Cybertruck, further linking Tesla’s passenger and commercial production systems.
High-volume output is expected to ramp gradually after the first trucks left the new line in April 2026. Early customers include PepsiCo, DHL, and U.S. Foods. Whether the automated trailer-to-line process reaches the promised zero-touch standard will be visible in the coming months as production scales. For Tesla, the Semi factory is another test of how far it can push “the machine that builds the machine” across sites.
SpaceX turned a heralding moment for Starship into its greatest moment
Tesla Cybercab fleet doubles to well over 100 units
