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SpaceX Starship outfitted with Tesla battery packs and motors

SpaceX is working around the clock to prepare Starship SN3 for its first major test, apparently including the installation of two Tesla battery packs and a motor. (NASASpaceflight - bocachicagal)

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Following in the footsteps of the late Mk1 vehicle, SpaceX’s latest Starship prototype has been outfitted with several Tesla battery packs and motors over the last few weeks.

CEO Elon Musk has confirmed in the past that SpaceX intends to try to use Tesla batteries to power Starship rockets and Tesla motors to drive the ships’ large aerodynamic control surfaces. By all appearances, a Tesla Model S motor’s appearance on the exterior of a Starship prototype recently moved to the launch pad is a first for SpaceX. However, in 2019, SpaceX at one point planned to use and even installed battery packs on Starship Mk1 components before the ship was prematurely destroyed during testing. The nosecone those battery packs were installed in still sits in the middle of SpaceX’s growing Boca Chica rocket factory.

For Starship SN3, the purpose of its ~200 kWh of battery power is rather self-explanatory. The purpose of the Tesla Model S motor recently installed on its side is much less clear.

SpaceX is in the midst of preparing Starship SN3 for its first tests after assembling the rocket from next to nothing in less than a month. SpaceX transported the building-sized prototype a mile down the road to its Boca Chica launch site on March 29th, where dozens of workers have been poring over it day and night ever since. SpaceX originally wanted to attempt the ship’s first two tests yesterday, April 1st, but the scheduled times have come and gone while work continues. Several backup windows are ready on April 2nd, beginning shortly before this article went live (1am CDT, 06:00 UTC).

Regardless, with any rocket prototype, test schedules can be extremely fluid and are always liable to change. While SpaceX relies heavily on agile development strategies, beginning with a minimum viable product and iterating to something approaching feature-complete, there is some value in not turning the “move fast and break stuff” dial to 100%. In the case of Starship, the equivalent of tens to hundreds of thousands of work hours and several million dollars of hardware go into each prototype – incredibly cheap on the scale of aerospace development norms but still a significant chunk of change and effort. A few days or weeks of delays are an annoyance that can be suffered if it better guarantees a successful test, versus the alternative of potentially rushing and cutting corners.

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Sunrise greets Starship SN3 and a team of SpaceX workers on April 1st. (NASASpaceflight – bocachicagal)

SpaceX is now up to roughly five days of delays while preparing Starship SN3 for testing. Originally scheduled as early as April 1st, SpaceX has moved a planned Raptor engine static fire test to no earlier than (NET) April 6th, to be followed no fewer than several days later by a 150m (500 ft) hop test. Of course, before it can safely attempt its first static fire (or hop), SpaceX needs to verify that Starship SN3 – finished just days ago – is up to the task.

Enter Tesla hardware. During ground testing, Starship will likely be continuously connected to ground power sources. It’s also possible that SpaceX has chosen to use its Tesla battery packs as the main power source to insulate it from local outages. Either way, if or when Starship SN3 makes it to flight tests, the battery packs would power the ship’s onboard avionics, landing legs, and any other necessary equipment. That latter category may be where Starship’s apparent Model S motor comes in.

A member of the NASASpaceflight forum was first to realize that this appendage was almost certainly a Tesla Model S motor assembly. (NASASpaceflight – bocachicagal)

While it could simply be an early implementation test of the Tesla motors SpaceX wants to use to actuate Starship flaps and fins, there are no signs that SN3 will be outfitted with updated flaps and aerodynamic control surfaces more generally. For low-velocity testing, they’re simply unnecessary. Instead, it’s more likely that this Tesla motor is somehow involved in Starship’s autogenous pressurization system, a method of pressurizing tanks with the liquids they contain. Autogenous pressurization relies on a small portion of propellant (liquid oxygen and methane for Starship) being siphoned off and heated until it turns to gas. That oxygen or methane gas is then fed back into the tank it came from, keeping it at the pressure needed to feed Starship’s Raptor engines.

Autogenous pressurization is significantly more complex than the far more common use of helium or nitrogen pressurization systems. An electric pump could potentially be useful at several points throughout the process. Pump mystery aside, tune in to LabPadre’s 24/7 livestream below to follow along as SpaceX prepares to put Starship SN3 to the test for the first time.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla patent aims to improve common on-road complaint

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Image Credit: Met God in Wilderness/YouTube

Tesla is continuing to push the boundaries of vehicle dynamics, as its latest published patent, US12654505B2, or “Suspension Actuator System for a Vehicle,’ which has finally been pushed through.

The design, which is credited to inventors Brian Lee Doorlag, Avraham Kagan, and Justin Sill, introduces a sophisticated hybrid suspension design that blends active motor-driven control with strategic passive elements to deliver superior ride quality, energy efficiency, and resilience against road imperfections, especially potholes.

At the heart of the system is an active control element powered by an electric motor. This motor drives a belt connected to a ball nut assembly and threaded screw, which adjusts the effective length of the suspension strut in real time.

By extending or retracting, the actuator can lift or lower the wheel more accurately, which can end up countering road disturbances. Sensors, including accelerometers and wheel position monitors, feed data to a suspension control system that processes inputs and commands the motor instantly.

This active component doesn’t work alone. A low-rate air spring mounts in parallel with the actuator. Its primary role is to offset much of the vehicle’s static weight, dramatically reducing the power demand on the motor.

Without this, the active system would constantly fight gravity, draining energy and generating heat. The air spring handles steady-state loads efficiently, allowing the motor to focus on dynamic adjustments.

Complementing this is a series of passive control elementsa spring and an adaptive damper—placed between the actuator and the wheel. This setup filters high-frequency vibrations before they reach the active motor, preventing it from overworking on minor inputs. The adaptive damper, potentially magnetorheological or valve-controlled, further tunes damping electronically for optimal comfort and stability.

How It Differs from Traditional Suspensions

Traditional passive suspensions compromise between comfort and handling, while pure active systems can be power-hungry and complex. Tesla’s hybrid approach resolves this by delegating tasks: the parallel air spring manages weight and low-frequency body motions, the series elements absorb rapid vibrations, and the active actuator tackles larger, lower-frequency events.

The result is a smoother, more isolated cabin experience. High-frequency road noise and harshness diminish, while the vehicle maintains precise control during cornering or acceleration. Energy efficiency improves, too—lower motor loads mean reduced battery drain, potentially extending range in electric vehicles.

How It Mitigates Potholes Specifically

Potholes are a major challenge because they provide a sudden drop to the wheel plunge, jarring the body of the vehicle, risking damage. The patent explicitly addresses this. Upon detecting a pothole (via sensors or predictive mapping), the control system activates

the motor to retract the strut, effectively pulling the wheel upward to minimize downward excursion. The series spring/damper cushions the impact, while the parallel air spring maintains overall support.

This proactive “wheel retraction” prevents sharp jolts, preserving passenger comfort and protecting components. Integrated with Tesla’s road roughness mapping patents, the system could anticipate potholes from fleet data, enabling preemptive adjustments for even smoother navigation.

Future Implications for Tesla Vehicles

This technology builds on Tesla’s existing adaptive dampers and air suspension that is seen in Cybertruck, but advances toward fully active control. It could roll out to future models, including refreshed Cybertrucks or next-gen vehicles, enhancing both daily drivability and off-road capability. By minimizing power use and complexity, it aligns with Tesla’s goals of efficiency and scalability.

In summary, US12654505B2 exemplifies Tesla’s engineering philosophy: intelligent integration over brute force. This hybrid suspension promises quieter, more comfortable rides and robust pothole defense, potentially setting a new standard for automotive comfort. As Tesla iterates, drivers can look forward to roads feeling far less rough.

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Tesla Cybercab gets huge nod of support from Texas DOT official

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Credit: Tesla

The Tesla Cybercab got a huge nod of support from a Texas Department of Transportation official, who said the all-electric ride-hailing vehicle is “a tangible example of how quickly our transportation system is evolving.”

The Cybercab was present at the Texas Department of Transportation’s Texas Innovation Invitational, an event held each year that allows innovative companies to showcase advancements in transportation.

Tesla Cybercab specs revealed: range, curb weight, range ratings, and more

Marc Williams, the Texas Department of Transportation’s Executive Director, sat in a Cybercab and shared his thoughts in an extensive post on LinkedIn.

Williams’s comments show how Tesla, with its Cybercab, is leading the charge of passenger travel and how it’s changing so rapidly. He notes the absence of traditional driving controls as a telltale sign that the Cybercab is a catalyst for major automotive change, taking controls from drivers and turning them into full-time passengers.

“Observing this vehicle firsthand–from its design and butterfly doors to the cargo trunk configuration–provides a tangible example of how quickly our transportation system is evolving. Sitting inside the cabin, the complete absence of traditional driver controls underscores a significant shift in mobility and vehicle design. No steering wheel, no accelerator, no brake. Only a single touchscreen monitor.”

Tesla has had a great relationship with the State of Texas, especially with its Robotaxi ambitions. Currently, Texas has Tesla Robotaxi operating in multiple cities: Dallas, Austin, San Antonio, and Houston. The company’s main manufacturing plant is also located just outside Austin, and Tesla moved its headquarters to the state several years ago.

The Cybercab is a purpose-built, fully autonomous, two-passenger Robotaxi vehicle designed specifically for ride-hailing services. Tesla has said for years it would be built without a steering wheel or pedals present, although there is still quite a bit of debate among the community regarding that potential.

Earlier this week, we received official word that the EPA had provided the Cybercab with a Certificate of Conformity, giving Tesla permission to enter the vehicle into the chain of public commerce. It is officially ready for roads.

The big question for Tesla remains: Can it solve self-driving before the steering-wheel-less Cybercab officially enters production?

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The Boring Company just doubled its tunneling power in Nashville

The Boring Company’s Prufrock MB2 is commissioned and ready to mine beneath Nashville’s streets.

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The Boring Company’s second tunnel boring machine, Prufrock MB2, is officially ready to dig in Nashville. The company confirmed the news on X, posting: “Prufrock-MB2 is ready to mine in Nashville! MB2 commissioning is complete, including the brief 11 rpm rotation shown here. Will MB2 catch up to MB1, who had quite the head start? And Prufrock-MB3 ships in August!”

MB2 arrives with meaningful improvements over its predecessor. Lessons learned from the launch and operation of MB1 have already been applied to MB2 to improve efficiency and prepare the machine for launch.

Traditional tunnel boring machines operate in a stop-and-go cycle, digging roughly five feet, halt, erect precast concrete segments to line the tunnel wall, then resume. That repeated interruption is one of the main reasons conventional tunneling is slow and expensive. Prufrock is designed to install the tunnel liner simultaneously with mining, eliminating the need to stop every five feet. The machine also skips the need for excavated launch pits. Prufrock arrives on a truck, tilts down, and launches into the ground within 24 hours. And when the tunnel is complete, it emerges from the ground and drives to its next launch site on a trailer, eliminating the need for expensive cranes or pit excavation. The machine is also fully electric and runs with zero people in the tunnel during normal operations, controlled remotely from a surface operations center.

It won’t be long before we hear of another major update on The Boring Company’s Music City Loop project – a planned underground transit network beneath Nashville that would move passengers in electric vehicles through a series of tunnels at highway speeds, and bypassing surface traffic entirely. Nashville was selected in part because of its strong rock conditions that suits the Prufrock machines well, and relatively less regulatory hurdles.

Progress has been steady on multiple fronts. All 37 permits and approvals required ahead of tunneling have been obtained, out of 45 total. Key wins include a fully executed TDOT tunnel permit authorizing 25 miles of tunnel, unanimous airport authority approval for a Nashville International Airport station, and the city’s first residential station agreement serving downtown tower residents.

With MB1 already tunneling, MB2 now commissioned, and MB3 shipping in August, Nashville is becoming something of a live proving ground for scaled tunnel boring. The broader ambition is not limited to one city. The Boring Company’s stated goal is to make underground transportation a practical alternative to surface roads across major metro areas. Nashville is one of many cities, including a successful Las Vegas tunnel system, where that idea is being put to the test at real speed.

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