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SpaceX Starship outfitted with Tesla battery packs and motors

SpaceX is working around the clock to prepare Starship SN3 for its first major test, apparently including the installation of two Tesla battery packs and a motor. (NASASpaceflight - bocachicagal)

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Following in the footsteps of the late Mk1 vehicle, SpaceX’s latest Starship prototype has been outfitted with several Tesla battery packs and motors over the last few weeks.

CEO Elon Musk has confirmed in the past that SpaceX intends to try to use Tesla batteries to power Starship rockets and Tesla motors to drive the ships’ large aerodynamic control surfaces. By all appearances, a Tesla Model S motor’s appearance on the exterior of a Starship prototype recently moved to the launch pad is a first for SpaceX. However, in 2019, SpaceX at one point planned to use and even installed battery packs on Starship Mk1 components before the ship was prematurely destroyed during testing. The nosecone those battery packs were installed in still sits in the middle of SpaceX’s growing Boca Chica rocket factory.

For Starship SN3, the purpose of its ~200 kWh of battery power is rather self-explanatory. The purpose of the Tesla Model S motor recently installed on its side is much less clear.

SpaceX is in the midst of preparing Starship SN3 for its first tests after assembling the rocket from next to nothing in less than a month. SpaceX transported the building-sized prototype a mile down the road to its Boca Chica launch site on March 29th, where dozens of workers have been poring over it day and night ever since. SpaceX originally wanted to attempt the ship’s first two tests yesterday, April 1st, but the scheduled times have come and gone while work continues. Several backup windows are ready on April 2nd, beginning shortly before this article went live (1am CDT, 06:00 UTC).

Regardless, with any rocket prototype, test schedules can be extremely fluid and are always liable to change. While SpaceX relies heavily on agile development strategies, beginning with a minimum viable product and iterating to something approaching feature-complete, there is some value in not turning the “move fast and break stuff” dial to 100%. In the case of Starship, the equivalent of tens to hundreds of thousands of work hours and several million dollars of hardware go into each prototype – incredibly cheap on the scale of aerospace development norms but still a significant chunk of change and effort. A few days or weeks of delays are an annoyance that can be suffered if it better guarantees a successful test, versus the alternative of potentially rushing and cutting corners.

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Sunrise greets Starship SN3 and a team of SpaceX workers on April 1st. (NASASpaceflight – bocachicagal)

SpaceX is now up to roughly five days of delays while preparing Starship SN3 for testing. Originally scheduled as early as April 1st, SpaceX has moved a planned Raptor engine static fire test to no earlier than (NET) April 6th, to be followed no fewer than several days later by a 150m (500 ft) hop test. Of course, before it can safely attempt its first static fire (or hop), SpaceX needs to verify that Starship SN3 – finished just days ago – is up to the task.

Enter Tesla hardware. During ground testing, Starship will likely be continuously connected to ground power sources. It’s also possible that SpaceX has chosen to use its Tesla battery packs as the main power source to insulate it from local outages. Either way, if or when Starship SN3 makes it to flight tests, the battery packs would power the ship’s onboard avionics, landing legs, and any other necessary equipment. That latter category may be where Starship’s apparent Model S motor comes in.

A member of the NASASpaceflight forum was first to realize that this appendage was almost certainly a Tesla Model S motor assembly. (NASASpaceflight – bocachicagal)

While it could simply be an early implementation test of the Tesla motors SpaceX wants to use to actuate Starship flaps and fins, there are no signs that SN3 will be outfitted with updated flaps and aerodynamic control surfaces more generally. For low-velocity testing, they’re simply unnecessary. Instead, it’s more likely that this Tesla motor is somehow involved in Starship’s autogenous pressurization system, a method of pressurizing tanks with the liquids they contain. Autogenous pressurization relies on a small portion of propellant (liquid oxygen and methane for Starship) being siphoned off and heated until it turns to gas. That oxygen or methane gas is then fed back into the tank it came from, keeping it at the pressure needed to feed Starship’s Raptor engines.

Autogenous pressurization is significantly more complex than the far more common use of helium or nitrogen pressurization systems. An electric pump could potentially be useful at several points throughout the process. Pump mystery aside, tune in to LabPadre’s 24/7 livestream below to follow along as SpaceX prepares to put Starship SN3 to the test for the first time.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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SpaceX Starship Flight 13 aborted at Zero and Musk just told us what broke

Four Raptor engines failed to ignite at T-zero, forcing SpaceX to scrub Starship Flight 13 Thursday.

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SpaceX scrubbed the Starship Flight 13 launch attempt Thursday evening at the last possible moment, after four of the Super Heavy booster’s 33 Raptor 3 engines failed to ignite during the startup sequence. The 90-minute window had opened at 6:45 p.m. EDT from Starbase in Boca Chica, Texas, and the countdown had proceeded without issue all day, with more than 11.5 million pounds of liquid methane and liquid oxygen being fully loaded into the rocket before the automated abort triggered. SpaceX’s launch directors posted on X, “Standing down from today’s flight test attempt,” and shut down the livestream shortly after.

Musk confirmed the root cause within hours. “Some of the engines didn’t start, triggering an automatic launch abort,” he wrote on X. “To be confident of a good flight, 2 Raptors will be removed and replaced. Most probable launch timing is early next week.” SpaceX engineers began draining propellant tanks immediately and Booster 20 was rolled back to its hangar for inspection.

SpaceX comes with a slew of changes for Starship Flight 13

 

The timing adds a layer of significance that did not exist during any of the previous 12 Starship flights. This is the first time SpaceX has attempted to launch Starship since the company made its stock market debut in June, listing under ticker SPCX at $135 per share. Public investors are now watching every Starship outcome in real time, and a last-second abort carries more visibility than it would have six months ago.

Flight 13 was designed to be one of the most consequential tests in the program’s history. It was set to carry 20 Starlink V3 satellites, the first operational payload Starship has ever attempted to deploy. Six of those satellites carried external cameras to photograph Starship’s heat shield from the outside during flight, which would act as a self-inspection approach SpaceX has never attempted before. The mission also needed to complete a Raptor engine relight in space, a step SpaceX skipped on Flight 12 in May after losing an engine during ascent. That Flight 12 booster also flipped 90 degrees off course during its boostback burn when five engines failed to reignite.

SpaceX has not announced an official next launch date. Musk’s “early next week” window points to July 21 or 22 at the earliest, pending the engine swap and a return to the pad.

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Elon Musk secretly acquires $1B energy company to power the AI future

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Gage Skidmore, CC BY-SA 4.0 , via Wikimedia Commons

Elon Musk flew under the radar with his recent purchase of a $1 billion energy company, according to Federal Trade Commission (FTC) documents.

Transaction number 202612350 listed Tesla and SpaceX frontman Elon Musk as the acquiring party and CF APR Super Holdings LLC as the seller, with New APR Energy, LLC as the acquired entity. The deal, which closed without public announcement, came to light on May 14.

Analysts inferred the deal’s scale from minority stakeholder disclosures, including one report of a 5 percent interest sold for approximately $50.4 million. Fortress Investment Group had purchased APR’s assets in late 2024, rebranded the operation as New APR Energy, and subsequently transferred ownership to Musk.

APR Energy specializes in rapidly deployable power infrastructure. The company maintains one of the world’s largest fleets of mobile gas and diesel turbines, with more than 1.1 gigawatts of generation capacity. Its modular units, which are often trailer-mounted, enable turnkey installations ranging from 20 MW to over 500 MW.

Elon Musk admits he was ‘clearly wrong’ about Anthropic

APR provides full engineering, procurement, construction, operation, and maintenance services for behind-the-meter power plants, serving everything from data centers, utilities, and industrial clients.

The firm has expanded aggressively to meet surging demand, recently adding turbines and deploying over 100 MW for a major AI hyperscaler. Its solutions bridge critical gaps where grid interconnections face delays of two to five years, according to Yahoo.

The acquisition means something more for Musk. As he continues to expand projects in artificial intelligence, especially xAI, his AI venture, there is a greater need to supply energy-intensive supercomputing clusters, including the Colossus project, with what they need: reliable and high-capacity power.

Ownership of APR provides immediate access to flexible generation assets that can be deployed adjacent to data centers, reducing dependence on a strained infrastructure. It also complements Tesla’s energy storage business, so Musk will be able to pull from his own entities to address the rapid scaling demands of AI training and compute.

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Tesla has to fix a big problem with its old headlights, NHTSA says

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tesla model 3 first generation headlight
Credit: Tesla Asia/Twitter

Tesla had a petition protesting a recall to fix a potential issue with 2017-2023 Model Y and Model 3 vehicles’ headlights was denied, as the National Highway Traffic Safety Administration (NHTSA) disagreed with the company’s opinion of things.

The recall covers approximately 19,917 Model Y and Model 3 vehicles built from 2017 to 2023. Tesla initially submitted a noncompliance report for the headlights on these vehicles on March 15, 2024. Tesla then petitioned for an exemption from the fix, which violated FMVSS No. 108 (40 CFR 571.108), arguing that the “noncompliance is inconsequential as it relates to motor vehicle safety.

The NHTSA disagreed, stating that Tesla’s conclusion that the headlights do not increase any risk was not an opinion it shared. The agency said it disagreed with Tesla’s assumption that glare is not increased to surrounding traffic. This issue could be highlighted even more in certain weather conditions.

Tesla will be required to remedy the issue, the NHTSA ruled:

“In consideration of the foregoing, NHTSA has decided that Tesla has not met its burden of persuasion that the subject FMVSS No. 108 noncompliance is inconsequential to motor vehicle safety. Accordingly, Tesla’s petition is hereby denied, and Tesla is consequently obligated to provide notification of and free remedy for that noncompliance under 49 U.S.C. 30118 and 30120.”

The issue here appears to be the angle of the headlights and the brightness they emit during operation. The NHTSA report states that:

“Tesla’s headlamp supplier, Marelli Automotive Lighting, tested 25 right-hand and 25 left-hand lamps, and for this sample, found the maximum photometric intensity measured in the 10°U to 90°U and 90°L to 90°R zone was between 136.2 cd and 230.1 cd for the right-hand lamps and between 117.5 cd and 160.3 cd for the left-hand lamps. According to Tesla, these tests revealed that the photometric intensity of the right-hand and left-hand headlamp lower beam on the subject vehicles may measure as much as 230.1 cd in the 10°U to 90°U and 90°L to 90°R zone, exceeding the maximum photometric intensity by 105.1 cd. Additionally, Tesla states that a left-hand lamp tested by a Transport Canada recognized laboratory measured a maximum of 171.27 cd in the 10°U to 90°U and 90°L to 90°R zone. Despite these measurements exceeding the allowed photometric maximum of 125 cd, Tesla believes that the subject noncompliance is inconsequential to motor vehicle safety.”

Tesla also argued at some points that the headlights had not been deemed responsible for any complaints, accidents, or injuries related to the noncompliance.

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