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SpaceX Starship prototype kicks off gauntlet of tests for the fifth time
Hours after a successful Falcon 9 launch, a SpaceX Starship prototype has kicked off a challenging gauntlet of tests for the fifth time in hopes of becoming the first to take flight.
Five days after the ~30m (~100 ft) tall steel rocket was transported from the factory to the launch pad, SpaceX has fully integrated it with a brand new launch mount – built from scratch after operator error caused Starship SN4 to explode and destroy the prior mount. Assembled and outfitted with great haste, the new mount was completed just a day or two before Starship SN5 was moved to the pad and installed on top of it.
Triggered by a quick disconnect umbilical panel fuel leak that effectively caused a bomb-like fuel-air explosion, Starship SN4’s May 29th demise occurred shortly after a Raptor static fire test that was likely one of the last hurdles standing between SpaceX and the first full-scale Starship flight test. That fated static fire itself occurred a single day after SpaceX crossed a major regulatory milestone with an official FAA launch license for an effectively unlimited number of suborbital Starship flights. Now transformed into a pile of scorched scrap metal, Starship SN4 has passed the torch to Starship SN5.
Effectively identical to the gauntlet of tests Starship SN4 completed in the weeks prior to its destruction, Starship SN5 has kicked off its own test campaign with an ambient pressure test – a low-risk method of checking a pressure vessel for leaks. Starship SN5 apparently passed that first test without issue and SpaceX is now in the midst of loading the rocket tank section with cryogenic liquid nitrogen as a chemically neutral and nonexplosive stand-in for live liquid oxygen and methane propellant. (SN4 serves as a perfect illustration of why initial cryo proof tests are performed with LN2 instead of real propellant.)
SN4 was actually the first full-scale Starship prototype to survive a full cryogenic proof test, achieving 7.5 bar (~110 psi), so SN5’s success is far from guaranteed. Still, given SpaceX’s iterative, clockwork-like approach to development means that it’s far more likely than not that Starship SN5 will pass all the tests that its predecessor did – and then some.
If Starship SN5’s cryo proof is successful, SpaceX has a few options available. Depending on the level of confidence in SN5, SpaceX could proceed directly into installing a single Raptor engine on the rocket’s triple-engine thrust structure and move on to wet dress rehearsals (WDRs) with methane and oxygen propellant. If a more cautious approach is preferred, SpaceX could perform a WDR or two before installing a Raptor engine. Either way, once the WDR phase is complete, Starship SN5 can begin live Raptor engine testing, starting with turbopump prime and preburner tests and culminating in one or several static fires.
Finally, once preburner and static fires have been completed without issue, SpaceX can begin to seriously prepare SN5 for its inaugural hop test, likely targeting an altitude of ~150m (~500 ft) before landing a few hundred feet from the launch mount. For now, many steps remain in the interim before Starship SN5 is even close to a hop test, but it shouldn’t take long to find out how long we’ll have to wait.
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The Tesla Semi is entering a new Pilot Program with Paper Transport, LLC (PTI), a Wisconsin-based transportation provider. The company will test the Semi’s Long Range configuration through “dedicated operations within the Chicago market.”
Chicago presents an interesting challenge for the Semi, as it will be a colder-weather climate that will test the Semi’s ability to operate in lower temperatures and in potentially large accumulations of snow. This is something Tesla has been testing with the Semi in Alaska and even in Northern California during the colder months, but Chicago will present a truly tough midwestern winter.
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PTI says it is using the Semi to evaluate its strategy of reducing transportation emissions while maintaining performance, reliability, and cost efficiency. These are major arguments for the Semi being introduced into new fleets.
CEO of PTI Tyler Ellison said:
“PTI has been a leader in sustainable transportation solutions for over 15 years. We take a consultative approach to helping customers identify and implement the right transportation solution for their network. Our partnership with Tesla expands our portfolio alongside renewable natural gas and intermodal, giving customers more ways to reduce Scope 3 emissions without compromising service or economics.”
PTI is far from the first company to adopt the Semi within a fleet, as Tesla entered strategic agreements with PepsiCo. and its subsidiary Frito-Lay for a Pilot Program that extended throughout the California region.
Tesla has let companies like those utilize the Semi to determine whether it would be suitable for their operations. Additionally, Tesla gets valuable information regarding the Semi’s performance, knowing what to improve and what is ideal for companies that will utilize the all-electric truck for regional and nationwide logistics.
PTI plans to utilize the Long Range configuration, which is priced at $290,000 and features a range of approximately 500 miles, a three-motor powertrain, up to 800 kW of drive power, and consumption of just 1.7 kWh per mile.
Tesla Semi pricing revealed after company uncovers trim levels
VP of Maintenance at PTI, Bryan Ellen, added:
“We are excited to partner with Tesla, leveraging their ever-evolving technology. We are bullish in our estimation of the parallels available between our dedicated model and the efficiency of their fully electric Class 8 tractor. We anticipate a growing synergy between our businesses as we work to facilitate this sustainable solution for our customers.”
PTI has logged more than 87 million miles using sources like compressed and renewable gas, but now is looking to take it a step further with fully electric operations.
Tesla revealed on Monday that it is building a new autonomous vehicle at Gigafactory Texas, its plant just outside of the City of Austin. This particular vehicle will be geared toward those who are in need of a wheelchair-accessible car that would require no human driver for operation.
According to a new report from Wired, Tesla’s Senior Policy Advisor, India Herdman, told members of the Washington D.C. City Council on Monday:
“We are in development for a purpose-built, wheelchair-accessible autonomous vehicle. We know that paratransit can be very difficult, and people who are confined to wheelchairs permanently should still be able to move around freely, so that is an active product being built by Tesla in Texas.”
This builds upon what CEO Elon Musk said last year on X, which confirmed the company was working on accessible rides within its Robotaxi platform, which currently is confined to the Model Y.
Absolutely
— Elon Musk (@elonmusk) September 19, 2025
Tesla is also developing the Cybercab, which started employee rides last week. However, this vehicle is not necessarily geared toward wheelchair accessibility.
That leaves a major gap in the autonomous ride-sharing program that Tesla is attempting to build; the company has been pretty clear that it does not want to complicate its manufacturing lines by bringing in a wide array of body styles.
However, it seems necessary to have something larger that could help transport people to appointments when they cannot drive. For wheelchair accessibility, the Robovan, which was unveiled at the “We, Robot” event in October 2024, seems to be the most ideal solution:
Herdman did not indicate whether she was referring to the Robovan or if Tesla is building yet another body style that is geared toward full autonomy but also caters to the handicapped.
Tesla might need to develop something specifically for the handicapped in order to align with the Americans with Disabilities Act, which prevents discrimination against people with disabilities in transportation services. Uber was hit with a lawsuit late last year for “refusing to reasonably modify its policies, practices, or procedures where necessary to avoid discriminating against riders with disabilities.”
Tesla would obviously like to avoid this.
It will be interesting to see what Tesla will do with this project, and whether it will introduce something new to the market or just continue with the Robovan.
Tesla weirdly confirmed that its steering wheel-less and pedal-less Cybercab vehicle is now in the process of giving employees rides, a huge milestone for the vehicle program.
But the entire thing was super strange. On Friday, Tesla released a video stating that there was “Cool news from Giga Texas” and that employees were now taking rides in Cybercabs that have no manual controls. The units seen on public roads are engineering vehicles that have manual controls inside, a necessity as Tesla moved through the testing phase.
However, Tesla removed the video and reposted it shortly after with a more vague title. It seems like the employee rides are still going, but the video was adjusted slightly. The initial upload showed employees doing things like watching movies and adjusting the climate, but these snippets were removed in the second upload.
Cool news from Giga Texas pic.twitter.com/gvbG456Tzw
— Tesla Robotaxi (@robotaxi) July 11, 2026
Both images below were uploaded with the first video, but were removed after Tesla re-uploaded the announcement. These are not available in the second upload
Credit: Tesla
Credit: Tesla
Nevertheless, the announcement from Tesla is that the Cybercab is operating with employees inside who can control the vehicle’s audio, video, climate, and destination settings through their smartphone app.
Tesla has already been testing Cybercab engineering units, but last month, it was able to self-certify for SAE Level 4, which would enable unsupervised self-driving in Texas. The company is moving toward that, and the plans have always been to launch Cybercab rides this year.
The Cybercab is potentially looked at as the next generation of Tesla’s mobility leg. For the past 15 years, the company has been known as somewhat of an automaker, among many other things. However, these passenger vehicles that Tesla has manufactured are now moving into a new realm, as they will eventually drive themselves with no supervision thanks to the Full Self-Driving suite.
The Cybercab is just the next step of that: a true vehicle developed for the sole purpose of ride-hailing. It has no human controls, it has only two seats, and it will get passengers from Point A to Point B with no awkward driver, no need for manual inputs, and with no stress.
Tesla is moving forward with other developments related to the Cybercab project as well. However, the big announcement will come when Tesla finally announces that it is launching Cybercab rides to the general public, something that it plans to launch either late this year or early 2027.
Tesla Semi enters new Pilot Program with interesting challenge
Tesla is building a wheelchair-accessible Robotaxi
