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SpaceX ships upgraded cargo spacecraft to Florida for first orbital Dragon rendezvous

SpaceX's first upgraded Cargo Dragon spacecraft has shipped to Florida ahead of the first orbital meeting of two SpaceX spacecraft. (SpaceX)

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SpaceX says it’s shipped the first upgraded Dragon 2 cargo spacecraft to Florida, opening the door for the first simultaneous spaceflight of two Dragons.

More or less a modified version of SpaceX’s rapidly maturing Crew Dragon spacecraft, the company says that Cargo Dragon 2 will be “able to carry 50% more science payloads” than the original Cargo Dragon. Cargo Dragon checked off numerous earthshaking milestones over its career, ultimately becoming the first privately-developed spacecraft to reach orbit, reenter, and splashdown; the first commercial spacecraft to rendezvous and deliver cargo to the International Space Station (ISS), and the first routinely-reused orbital capsule.

SpaceX retired the historic vehicle after it completed its 21st successful orbital launch and landing in April 2020, less than two months before Crew Dragon lifted off on an even more historic astronaut launch debut. Prior to Demo-2, Crew Dragon completed what both NASA and SpaceX deemed an almost unbelievably flawless uncrewed launch debut in March 2019. Now, two months after the spacecraft successfully returned two NASA astronauts from orbit to earth for the first time, SpaceX is gearing up for Crew Dragon’s operational astronaut launch debut at almost the exact same time as Cargo Dragon 2 is preparing for its own debut.

The first upgraded Cargo Dragon 2 spacecraft is pictured here in Hawthorne, California shortly before shipping to Florida. (SpaceX)

As of an October 10th update from NASA, SpaceX and the space agency have decided to delay Crew Dragon’s Crew-1 launch by several weeks to double and triple-check that a booster engine issue that aborted a recent Falcon 9 satellite launch has no common root with its sister rocket. Likely built side by side at SpaceX’s Hawthorne, CA factory, it’s not unreasonable to want to verify that Falcon 9 booster B1061 (Crew-1) is unaffected by the same issue that forced B1062 to abort its US military GPS III satellite launch on October 2nd.

Falcon 9 booster B1061 was static fired in McGregor, Texas around April 2020. (SpaceX)
Falcon 9 booster B1062 was tested in McGregor just a few months later. (SpaceX)

As a result, Crew-1 has slipped from placeholder launch dates on October 23rd and October 31st to sometime in “early-to-mid November,” while most external sources suggest that a mid-to-late November target is more likely. NASA and SpaceX never confirmed the arrival but Crew Dragon capsule C207 likely reached Florida in late August or early September, where teams have since been outfitting and processing the spacecraft for final inspection and closeout procedures.

Meanwhile, SpaceX says it shipped the first Crew Dragon-derived Cargo Dragon to Florida several days ago, meaning that the company will soon begin simultaneous preflight processing of two upgraded Dragons for the first time. Notably, SpaceX offered no launch target in its CRS-21 update, though NASA planning documents – prior to recent Crew-1 delays – stated that the mission is scheduled to launch NET November 22nd.

Falcon 9 B1058 and capsule C206 prepare for Crew Dragon’s inaugural astronaut launch, May 2020. (NASA/Joel Kowsky)
SpaceX’s first astronaut-capable Crew Dragon prepares to leave Hawthorne in early 2020. (SpaceX)
SpaceX’s first upgraded Cargo Dragon spacecraft has shipped to Florida ahead of the first orbital meeting of two SpaceX spacecraft. (SpaceX)

In other words, CRS-21 and Crew-1 are currently scheduled to launch within the same roughly two-week period – a situation that could pose some unique problems. As of now, Crew Dragon and Cargo Dragon 2 both have to launch from Kennedy Space Center Launch Complex 39A, as the pad is outfitted with a unique tower and Crew Access Arm (CAA) that both allows astronauts to board and cargo to be loaded. SpaceX’s Pad 39A turnaround record – the time between two launches from the same pad – is roughly 10 days and that figure is likely much higher for Crew Dragon missions.

If current dates hold, NASA will have to decide which SpaceX Dragon mission to launch first. Either way, though, it would take a major delay for CRS-21 and Crew-1 not to mark the first time that two SpaceX Dragon spacecraft will meet in orbit at the ISS. If successful, it’s safe to say that SpaceX will firmly solidify its position as the only spaceflight company on Earth truly capable of doing it all – from affordable and reusable rocket launches, crewed spaceflight, and space station resupply missions to orbital tourism and more.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla AI5 chip nears completion, Elon Musk teases 9-month development cadence

The Tesla CEO shared his recent insights in a post on social media platform X.

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Credit: Tesla

Tesla’s next-generation AI5 chip is nearly complete, and work on its successor is already underway, as per a recent update from Elon Musk. 

The Tesla CEO shared his recent insights in a post on social media platform X.

Musk details AI chip roadmap

In his post, Elon Musk stated that Tesla’s AI5 chip design is “almost done,” while AI6 has already entered early development. Musk added that Tesla plans to continue iterating rapidly, with AI7, AI8, AI9, and future generations targeting a nine-month design cycle. 

He also noted that Tesla’s in-house chips could become the highest-volume AI processors in the world. Musk framed his update as a recruiting message, encouraging engineers to join Tesla’s AI and chip development teams.

Tesla community member Herbert Ong highlighted the strategic importance of the timeline, noting that faster chip cycles enable quicker learning, faster iteration, and a compounding advantage in AI and autonomy that becomes increasingly difficult for competitors to close.

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AI5 manufacturing takes shape

Musk’s comments align with earlier reporting on AI5’s production plans. In December, it was reported that Samsung is preparing to manufacture Tesla’s AI5 chip, accelerating hiring for experienced engineers to support U.S. production and address complex foundry challenges.

Samsung is one of two suppliers selected for AI5, alongside TSMC. The companies are expected to produce different versions of the AI5 chip, with TSMC reportedly using a 3nm process and Samsung using a 2nm process.

Musk has previously stated that while different foundries translate chip designs into physical silicon in different ways, the goal is for both versions of the Tesla AI5 chip to operate identically. AI5 will succeed Tesla’s current AI4 hardware, formerly known as Hardware 4, and is expected to support the company’s Full Self-Driving system as well as other AI-driven efforts, including Optimus.

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Tesla Model Y and Model 3 named safest vehicles tested by ANCAP in 2025

According to ANCAP in a press release, the Tesla Model Y achieved the highest overall weighted score of any vehicle assessed in 2025.

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Credit: ANCAP

The Tesla Model Y recorded the highest overall safety score of any vehicle tested by ANCAP in 2025. The Tesla Model 3 also delivered strong results, reinforcing the automaker’s safety leadership in Australia and New Zealand.

According to ANCAP in a press release, the Tesla Model Y achieved the highest overall weighted score of any vehicle assessed in 2025. ANCAP’s 2025 tests evaluated vehicles across four key pillars: Adult Occupant Protection, Child Occupant Protection, Vulnerable Road User Protection, and Safety Assist technologies.

The Model Y posted consistently strong results in all four categories, distinguishing itself through a system-based safety approach that combines structural crash protection with advanced driver-assistance features such as autonomous emergency braking, lane support, and driver monitoring. 

This marked the second time the Model Y has topped ANCAP’s annual safety rankings. The Model Y’s previous version was also ANCAP’s top performer in 2022.

The Tesla Model 3 also delivered a strong performance in ANCAP’s 2025 tests, contributing to Tesla’s broader safety presence across segments. Similar to the Model Y, the Model 3 also earned impressive scores across the ANCAP’s four pillars. This made the vehicle the top performer in the Medium Car category.  

ANCAP Chief Executive Officer Carla Hoorweg stated that the results highlight a growing industry shift toward integrated safety design, with improvements in technologies such as autonomous emergency braking and lane support translating into meaningful real-world protection.

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“ANCAP’s testing continues to reinforce a clear message: the safest vehicles are those designed with safety as a system, not a checklist. The top performers this year delivered consistent results across physical crash protection, crash avoidance and vulnerable road user safety, rather than relying on strength in a single area.

“We are also seeing increasing alignment between ANCAP’s test requirements and the safety technologies that genuinely matter on Australian and New Zealand roads. Improvements in autonomous emergency braking, lane support, and driver monitoring systems are translating into more robust protection,” Hoorweg said.

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Tesla Sweden uses Megapack battery to bypass unions’ Supercharger blockade

Just before Christmas, Tesla went live with a new charging station in Arlandastad, outside Stockholm, by powering it with a Tesla Megapack battery.

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Credit: Tesla Charging/X

Tesla Sweden has successfully launched a new Supercharger station despite an ongoing blockade by Swedish unions, using on-site Megapack batteries instead of traditional grid connections. The workaround has allowed the Supercharger to operate without direct access to Sweden’s electricity network, which has been effectively frozen by labor action.

Tesla has experienced notable challenges connecting its new charging stations to Sweden’s power grid due to industrial action led by Seko, a major Swedish trade union, which has blocked all new electrical connections for new Superchargers. On paper, this made the opening of new Supercharger sites almost impossible.

Despite the blockade, Tesla has continued to bring stations online. In Malmö and Södertälje, new Supercharger locations opened after grid operators E.ON and Telge Nät activated the sites. The operators later stated that the connections had been made in error. 

More recently, however, Tesla adopted a different strategy altogether. Just before Christmas, Tesla went live with a new charging station in Arlandastad, outside Stockholm, by powering it with a Tesla Megapack battery, as noted in a Dagens Arbete (DA) report. 

Because the Supercharger station does not rely on a permanent grid connection, Tesla was able to bypass the blocked application process, as noted by Swedish car journalist and YouTuber Peter Esse. He noted that the Arlandastad Supercharger is likely dependent on nearby companies to recharge the batteries, likely through private arrangements.

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Eight new charging stalls have been launched in the Arlandastad site so far, which is a fraction of the originally planned 40 chargers for the location. Still, the fact that Tesla Sweden was able to work around the unions’ efforts once more is impressive, especially since Superchargers are used even by non-Tesla EVs.

Esse noted that Tesla’s Megapack workaround is not as easily replicated in other locations. Arlandastad is unique because neighboring operators already have access to grid power, making it possible for Tesla to source electricity indirectly. Still, Esse noted that the unions’ blockades have not affected sales as much.

“Many want Tesla to lose sales due to the union blockades. But you have to remember that sales are falling from 2024, when Tesla sold a record number of cars in Sweden. That year, the unions also had blockades against Tesla. So for Tesla as a charging operator, it is devastating. But for Tesla as a car company, it does not matter in terms of sales volumes. People charge their cars where there is an opportunity, usually at home,” Esse noted. 

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