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Tesla shares rare look into its crash lab and how its EVs are made safer over time
Teslas are already among the safest, if not the safest, vehicles on the road today. Thanks to their all-electric design, Teslas have garnered a reputation for protecting their occupants even in serious accidents. As indicated by the company in a recent video, however, its vehicles are only going to get even safer with time. This is in no small part due to the efforts of the company’s engineers working in the Tesla crash lab.
A rare look at Tesla’s crash lab was recently posted on the company’s official YouTube channel. In the video, several engineers working at the state-of-the-art facility explained how Tesla goes above and beyond in its efforts to release the safest vehicles possible to customers. To accomplish this, Tesla utilizes its key strengths, from its ever-expanding fleet and its mastery of software, to simulate, develop, and improve its vehicles’ safety systems.
As noted by one of the company’s safety engineers, automakers typically build vehicles for industry crash testing. However, the scenarios represented by industry tests typically correspond to but a fraction of real crashes that happen on the road. Through the data it has gathered from its fleet, Tesla has learned that real-world crashes are a lot more complex than those typically simulated by industry tests. It is these more complex, varied, and difficult crashes that Tesla is addressing in its lab.
“Previously, the best way to design a safe car was for industry-standard crash testing, and those crash tests are like a few grains of sand that are meant to represent the beach. But in reality, the beach is infinitely more complex. Every crash is different. With emerging technologies, there are new opportunities now. We can look at the real world and design for that,” Dan, a Tesla safety engineer, noted.
Thanks to a fleet of vehicles that are fully instrumented from a sensing perspective, Tesla is able to determine the exact circumstances that happen in the event of a real-world collision. Using the data gathered from these events, the company could then tune its vehicles’ safety systems, from the reaction of seatbelts to the optimal timing for the deployment of airbags. Tesla tunes its vehicles’ safety systems extensively, and once improvements are refined enough, the improvements are queued to be released in one of the company’s over-the-air updates.
These updates are then distributed to the company’s fleet of vehicles, effectively making the Tesla fleet safer overnight. What is quite incredible is that the company does this completely free of charge. As highlighted by Anders, one of the video’s featured safety engineers, Tesla is hoping that over time, its safety efforts could actually become the industry standard. Such a change could make the roads significantly safer.
“We think over time, this will change how you design for vehicle safety. It’s all based on knowledge. I think this is just the beginning of a journey for us. The reason we’re doing this is simple. It’s because A, we can, we have the ability. And B, it’s because it’s the right thing to do,” the safety engineer said.
Watch how Tesla’s crash lab works in the video below.
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Investor's Corner
Tesla (TSLA) Q4 and FY 2025 earnings results
Tesla’s Q4 and FY 2025 earnings come on the heels of a quarter where the company produced over 434,000 vehicles, delivered over 418,000 vehicles, and deployed 14.2 GWh of energy storage products.
Tesla (NASDAQ:TSLA) has released its Q4 and FY 2025 earnings results in an update letter. The document was posted on the electric vehicle maker’s official Investor Relations website after markets closed today, January 28, 2025.
Tesla’s Q4 and FY 2025 earnings come on the heels of a quarter where the company produced over 434,000 vehicles, delivered over 418,000 vehicles, and deployed 14.2 GWh of energy storage products.
For the Full Year 2025, Tesla produced 1,654,667 and delivered 1,636,129 vehicles. The company also deployed a total of 46.7 GWh worth of energy storage products.
Tesla’s Q4 and FY 2025 results
As could be seen in Tesla’s Q3 2025 Update Letter, the company posted GAAP EPS of $0.24 and non-GAAP EPS of $0.50 per share. Tesla also posted total revenues of $24.901 billion. GAAP net income is also listed at $840 million.
Analyst consensus has Tesla earnings per share falling 38% to $0.45 with revenue declining 4% to $24.74 billion, as per estimates from FactSet. In comparison, the consensus compiled by Tesla last week forecasted $0.44 per share on sales totaling $24.49 billion.
Below is Tesla’s Q4 and FY 2025 update letter.
Tesla has rolled out a new Supercharging safety feature in the United States, one that will answer concerns that some owners may have if they need to leave in a pinch.
It is also a suitable alternative for non-Tesla chargers, like third-party options that feature J1772 or CCS to NACS adapters.
The feature has been available in Europe for some time, but it is now rolling out to Model 3 and Model Y owners in the U.S.
With Software Update 2026.2.3, Tesla is launching the Unlatching Charge Cable function, which will now utilize the left rear door handle to release the charging cable from the port. The release notes state:
“Charging can now be stopped and the charge cable released by pulling and holding the rear left door handle for three seconds, provided the vehicle is unlocked, and a recognized key is nearby. This is especially useful when the charge cable doesn’t have an unlatch button. You can still release the cable using the vehicle touchscreen or the Tesla app.”
The feature was first spotted by Not a Tesla App.
This is an especially nice feature for those who commonly charge at third-party locations that utilize plugs that are not NACS, which is the Tesla standard.
For example, after plugging into a J1772 charger, you will still be required to unlock the port through the touchscreen, which is a minor inconvenience, but an inconvenience nonetheless.
Additionally, it could be viewed as a safety feature, especially if you’re in need of unlocking the charger from your car in a pinch. Simply holding open the handle on the rear driver’s door will now unhatch the port from the car, allowing you to pull it out and place it back in its housing.
This feature is currently only available on the Model 3 and Model Y, so Model S, Model X, and Cybertruck owners will have to wait for a different solution to this particular feature.
News
LG Energy Solution pursuing battery deal for Tesla Optimus, other humanoid robots: report
Optimus is expected to be one of Tesla’s most ambitious projects, with Elon Musk estimating that the humanoid robot could be the company’s most important product.
A recent report has suggested that LG Energy Solution is in discussions to supply batteries for Tesla’s Optimus humanoid robot.
Optimus is expected to be one of Tesla’s most ambitious projects, with Elon Musk estimating that the humanoid robot could be the company’s most important product.
Humanoid robot battery deals
LG Energy Solution shares jumped more than 11% on the 28th after a report from the Korea Economic Daily claimed that the company is pursuing battery supply and joint development agreements with several humanoid robot makers. These reportedly include Tesla, which is developing Optimus, as well as multiple Chinese robotics companies.
China is already home to several leading battery manufacturers, such as CATL and BYD, making the robot makers’ reported interest in LG Energy Solution quite interesting. Market participants interpreted the reported outreach as a signal that performance requirements for humanoid robots may favor battery chemistries developed by companies like LG.
LF Energy Solution vs rivals
According to the report, energy density is believed to be the primary reason humanoid robot developers are evaluating LG Energy Solution’s batteries. Unlike electric vehicles, humanoid robots have significantly less space available for battery packs while requiring substantial power to operate dozens of joint motors and onboard artificial intelligence processors.
LG Energy Solution’s ternary lithium batteries offer higher energy density compared with rivals’ lithium iron phosphate (LFP) batteries, which are widely used by Chinese EV manufacturers. That advantage could prove critical for humanoid robots, where runtime, weight, and compact packaging are key design constraints.
Tesla (TSLA) Q4 and FY 2025 earnings results
Tesla rolls out new Supercharging safety feature in the U.S.
