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Tesla Model 3 battery details revealed in partial teardown and analysis

[Credit: Jack Rickard/YouTube]

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The Tesla Model 3’s battery pack was given a partial teardown treatment recently, thanks to the efforts of automotive veteran Jack Rickard and his team at EVTV. Rickard, a car enthusiast who conducts electric vehicle conversions, was ultimately impressed with how the Model 3’s battery was assembled, as well as the refinement of its design.

Rickard’s team was able to acquire the battery pack from a totaled Model 3. Upon removing the pack from the vehicle, the electric car conversion specialist’s interest was piqued by the covering of the battery modules. According to Rickard, the sections of the battery pack directly above the Model 3’s 2170 cells had a thin pad that was strangely wet.

This particular section mentioned by Rickard appear to be the “fluff” that Elon Musk mentioned during Tesla’s Q1 2018 earnings call. According to Musk, the fiberglass mats, which are placed on top of the battery pack, became one of the scenarios that proved human hands can work better than robots.

“They’re basically fluff. We tried to automate the placement and bonding of fluff to the top of the battery pack, which was ridiculous. ‘Flufferbot,’ which was really an incredibly difficult machine to make work. Machines are not good at picking up pieces of fluff. Hands are way better at doing that,” Musk said.

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Another particularly compelling observation highlighted by Rickard was that the four modules of the Model 3 battery pack were not identical, with two modules featuring 25 cell groups in series and the other two featuring 23 cell groups in series. Rickard’s team did not tear down the battery packs down to its individual 2170 cells, but it was mentioned that each one of the cell groups includes 46 2170 cells that are connected in parallel. Overall, the vehicle appears to have a total of 4,416 2170 cells, at least for the Model 3’s long-range RWD configuration.

The Model 3’s battery weighs 1,054 pounds, which, according to the group, places the energy density of the pack at around 168 Wh/kg. The individual modules of the Model 3 battery are lined with a ribbon-like circuit that goes across the top of the modules and into a BMS board. The BMS boards are sub-boards that are installed on each module, and are, in turn, connected to a main board using only two pins. 

One of the Model 3 battery pack’s BMS boards. [Credit: Jack Rickard/YouTube]

Ultimately, the EVTV team was impressed with the Model 3’s battery, with Rickard even dubbing it as the “best battery ever built to date.” The electric car conversion specialist also noted that the Model 3 battery would likely be a favorite among the DIY community. Considering that Tesla is attempting to achieve a production rate of 5,000 Model 3 per week by the end of Q2 2018, Rickard noted that the electric car’s batteries would probably be abundant in the market. This bodes well for DIY enthusiasts like Rickard, who could utilize the modules as batteries for RVs, home battery units, and electric car conversions, among other projects.

Jack Rickard and his team’s observations about the Model 3’s battery are in line with the findings of Sandy Munro during his firm’s teardown of the vehicle. In a recent episode of Autoline After Hours, Munro dubbed the Model 3’s pack as the best in the industry, noting the .2 milliamp differential between each of the battery blocks.

“Nobody can balance batteries that close. Nobody. Nobody’s ever done that,” Munro said.

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Watch Jack Rickard and his team’s Model 3 battery teardown in the video below.

Simon is an experienced automotive reporter with a passion for electric cars and clean energy. Fascinated by the world envisioned by Elon Musk, he hopes to make it to Mars (at least as a tourist) someday. For stories or tips--or even to just say a simple hello--send a message to his email, simon@teslarati.com or his handle on X, @ResidentSponge.

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Elon Musk

Brazil Supreme Court orders Elon Musk and X investigation closed

The decision was issued by Supreme Court Justice Alexandre de Moraes following a recommendation from Brazil’s Prosecutor-General Paulo Gonet.

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Gage Skidmore, CC BY-SA 4.0 , via Wikimedia Commons

Brazil’s Supreme Federal Court has ordered the closure of an investigation involving Elon Musk and social media platform X. The inquiry had been pending for about two years and examined whether the platform was used to coordinate attacks against members of the judiciary.

The decision was issued by Supreme Court Justice Alexandre de Moraes following a recommendation from Brazil’s Prosecutor-General Paulo Gonet.

According to a report from Agencia Brasil, the investigation conducted by the Federal Police did not find evidence that X deliberately attempted to attack the judiciary or circumvent court orders.

Prosecutor-General Paulo Gonet concluded that the irregularities identified during the probe did not indicate fraudulent intent.

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Justice Moraes accepted the prosecutor’s recommendation and ruled that the investigation should be closed. Under the ruling, the case will remain closed unless new evidence emerges.

The inquiry stemmed from concerns that content on X may have enabled online attacks against Supreme Court justices or violated rulings requiring the suspension of certain accounts under investigation.

Justice Moraes had previously taken several enforcement actions related to the platform during the broader dispute involving social media regulation in Brazil.

These included ordering a nationwide block of the platform, freezing Starlink accounts, and imposing fines on X totaling about $5.2 million. Authorities also froze financial assets linked to X and SpaceX through Starlink to collect unpaid penalties and seized roughly $3.3 million from the companies’ accounts.

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Moraes also imposed daily fines of up to R$5 million, about $920,000, for alleged evasion of the X ban and established penalties of R$50,000 per day for VPN users who attempted to bypass the restriction.

Brazil remains an important market for X, with roughly 17 million users, making it one of the platform’s larger user bases globally.

The country is also a major market for Starlink, SpaceX’s satellite internet service, which has surpassed one million subscribers in Brazil.

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Elon Musk

FCC chair criticizes Amazon over opposition to SpaceX satellite plan

Carr made the remarks in a post on social media platform X.

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Credit: @SecWar/X

U.S. Federal Communications Commission (FCC) Chairman Brendan Carr criticized Amazon after the company opposed SpaceX’s proposal to launch a large satellite constellation that could function as an orbital data center network.

Carr made the remarks in a post on social media platform X.

Amazon recently urged the FCC to reject SpaceX’s application to deploy a constellation of up to 1 million low Earth orbit satellites that could serve as artificial intelligence data centers in space.

The company described the proposal as a “lofty ambition rather than a real plan,” arguing that SpaceX had not provided sufficient details about how the system would operate.

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Carr responded by pointing to Amazon’s own satellite deployment progress.

“Amazon should focus on the fact that it will fall roughly 1,000 satellites short of meeting its upcoming deployment milestone, rather than spending their time and resources filing petitions against companies that are putting thousands of satellites in orbit,” Carr wrote on X.

Amazon has declined to comment on the statement.

Amazon has been working to deploy its Project Kuiper satellite network, which is intended to compete with SpaceX’s Starlink service. The company has invested more than $10 billion in the program and has launched more than 200 satellites since April of last year.

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Amazon has also asked the FCC for a 24-month extension, until July 2028, to meet a requirement to deploy roughly 1,600 satellites by July 2026, as noted in a CNBC report.

SpaceX’s Starlink network currently has nearly 10,000 satellites in orbit and serves roughly 10 million customers. The FCC has also authorized SpaceX to deploy 7,500 additional satellites as the company continues expanding its global satellite internet network.

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Energy

Tesla Energy gains UK license to sell electricity to homes and businesses

The license was granted to Tesla Energy Ventures Ltd. by UK energy regulator Ofgem after a seven-month review process.

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Credit: Tesla Energy/X

Tesla Energy has received a license to supply electricity in the United Kingdom, opening the door for the company to serve homes and businesses in the country.

The license was granted to Tesla Energy Ventures Ltd. by UK energy regulator Ofgem after a seven-month review process.

According to Ofgem, the license took effect at 6 p.m. local time on Wednesday and applies to Great Britain.

The approval allows Tesla’s energy business to sell electricity directly to customers in the region, as noted in a Bloomberg News report.

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Tesla has already expanded similar services in the United States. In Texas, the company offers electricity plans that allow Tesla owners to charge their vehicles at a lower cost while also feeding excess electricity back into the grid.

Tesla already has a sizable presence in the UK market. According to price comparison website U-switch, there are more than 250,000 Tesla electric vehicles in the country and thousands of Tesla home energy storage systems.

Ofgem also noted that Tesla Motors Ltd., a separate entity incorporated in England and Wales, received an electricity generation license in June 2020.

The new UK license arrives as Tesla continues expanding its global energy business.

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Last year, Tesla Energy retained the top position in the global battery energy storage system (BESS) integrator market for the second consecutive year. According to Wood Mackenzie’s latest rankings, Tesla held about 15% of global market share in 2024.

The company also maintained a dominant position in North America, where it captured roughly 39% market share in the region.

At the same time, competition in the energy storage sector is increasing. Chinese companies such as Sungrow have been expanding their presence globally, particularly in Europe.

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