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Tesla partner Panasonic shares details of Gigafactory Nevada’s major expansion
It appears that Tesla’s battery partner, Panasonic, is preparing for a massive ramp in Gigafactory Nevada, with an executive stating that the Japanese firm will be rolling out a major expansion of its operations on the site. These include the installation of new equipment and the hiring of more workers, which would allow Giga Nevada to produce battery cells at higher rates than before.
Panasonic’s expansion was recently confirmed by Carl Walton, vice president of production engineering and facilities for Panasonic Energy of North America, who shared the updates in a conversation with the Reno Gazette-Journal. According to Walton, some of the expansion should take place within the next few months, and it will likely continue all the way to next year.
“There’s some construction work that needs to take place over the next couple of months. Then early next year, we’ll be installing new equipment with production starting shortly after that,” he said.
The additional capacity will be coming from a 14th battery production line that Panasonic will be adding to Giga Nevada. Walton declined to give the exact number of GWh that the planned expansion will add to the facility’s capacity, though he noted that Panasonic expects the facility’s capacity to increase by about 10% with the upgrades in place. It should be noted that currently, Gigafactory Nevada has a capacity of about 35 GWh per year.
Walton further noted that with the expansion in place, Panasonic will be hiring more employees for Giga Nevada. That being said, the executive noted that the planned hiring ramp will only include about 100 new positions, hinting at the possibility of the 14th line being heavily automated. “The expansion will increase our staffing by about 100 positions. We’re excited to continue our investment in the Northern Nevada community and our people here,” Walton stated.
While speaking with the Gazette-Journal, Walton added that the expansion plans for the Tesla site will not be limited to the new battery cell production line, since existing lines will also be receiving significant upgrades. These upgrades, the exec explained, are necessary to accommodate a new generation of battery cells. “That work is starting now and we’ve already started to convert current equipment to be able to make those batteries for us,” Walton remarked.
Interestingly enough, the Panasonic executive provided some details about the next-generation battery cells that will be produced at Gigafactory Nevada. According to Walton, Panasonic’s latest battery improves energy density by 5% compared to its previous cells. The company also claimed that its new cells are 1.4x denser than competing iron phosphate batteries, making them the world’s highest energy density batteries. These improvements are but a step, however, as Panasonic is reportedly looking to increase the energy density of its battery cells by 20%.
Panasonic’s confirmation of its planned expansion in Gigafactory Nevada highlights the Japanese firm’s strong working relationship with Tesla. Last year, a report from the Nikkei Asian Review, which cited very little sources, alleged that Panasonic was freezing its expansion plans in Giga Nevada. Panasonic Chief Executive Officer Kazuhiro Tsuga also commented on Tesla CEO Elon Musk’s “unpredictable” behavior on Twitter. Musk, for his part, noted that Panasonic has been the reason behind Giga Nevada’s battery supply constraints.
With the recent statements from Walton, however, it appears that both companies now stand on much firmer ground. Panasonic’s expansion of its Gigafactory Nevada operations seems to be a strong strategy this year, after all, especially since its battery business in the Tesla facility has proven profitable even from January to March 2020, a time that is marred by the start of the pandemic. And with electric cars becoming more popular, the Japanese firm will likely have its hands full trying to meet the battery demand for Tesla’s electric vehicles.
A California radiologist who drove his Tesla Model Y off a 250-foot cliff in an attempt to kill his family has had his charges dismissed after doctors say he is “doing well” in a mental health program.
Dharmesh Patel was charged with three counts of attempted murder in connection with a January 2023 crash where he drove his Tesla off a cliff, injuring his wife and two children, aged 7 and 4 at the time.
Patel drove the Tesla off Devil’s Slide in California, an area that is extremely rough to the point that investigators and rescuers expected the worst when arriving at the scene for the first time. Patel supposedly had schizoaffective disorder, according to Deputy District Attorney Dominique Davis.
Shockingly, Patel’s wife, who was in the vehicle, testified that she did not want her husband to be prosecuted, noting that their children missed their father and they wanted him to come back home. Patel’s attorney argued, “not everyone who commits a crime is a criminal.”
Doctor who took Tesla off cliff gets support from unlikely person
A three-day trial in Mental Health Diversion Court ruled in Patel’s favor, which kept him out of jail and instead on house arrest. He was admitted to a Mental Health Diversion Program, which he successfully completed, the Associated Press reported. San Mateo County District Attorney Steve Wagstaffe said the judge was “required by law” to dismiss the charges:
“If the person who’s given mental health diversion follows the treatment plan, there’s nothing that can be done, and at the end of the two years he gets it wiped out of his record.”
Wagstaffe said he has argued, along with other DAs in California, to have attempted murder removed from the list of charges eligible to be dismissed due to mental health diversion programs.
Patel had the charges officially dismissed on Monday; his wife waited for him as he left court and they departed the building together, according to Mercury News. Patel surrendered his California medical license in December.
The crash has been one of the best examples of Tesla’s incredible engineering, which has saved four lives in this particular instance. The car was totalled but kept the four human beings alive and safe, which is something that many referred to as “an absolute miracle.”
A common misconception of anti-EV proponents is that the batteries used in the vehicles are detrimental to the environment and that they cause more waste than they are worth. But a look at Tesla’s battery recycling efforts last year shows the company is doing more than ever to recover materials and give portions of the cells a second life.
Tesla reported a significant milestone in its sustainability efforts last year, with battery recycling volumes rising 20% compared to 2024. According to the company’s 2025 Impact Report, Tesla recycled over 14,000 metric tons of battery material through a combination of in-house processing at its Gigafactories and collaborations with third-party recycling partners.
Tesla: “In 2025, we recycled over 14,000 metric tons of battery material through a combination of in-house processing and through our network of recycling partners.”
That’s equivalent to 46,000 long-range battery packs, a +20% increase from 2024. pic.twitter.com/TC3Nz7Kaqf
— Sawyer Merritt (@SawyerMerritt) July 7, 2026
This amount of recovered material is equivalent to the resources needed to produce approximately 46,000 long-range battery packs. The increase reflects growing operational scale as Tesla’s global vehicle fleet expands and more batteries reach end-of-life or manufacturing scrap becomes available for processing.
Tesla and Battery Recycling
Battery recycling forms a core part of Tesla’s circular economy strategy. The company designs its batteries for longevity, often exceeding 200,000 miles of driving, and prioritizes repairs, remanufacturing, and second-life applications before full recycling.
Once packs are decommissioned, Tesla ensures 100% are recycled with no materials sent to landfills. This approach recovers critical metals including lithium, nickel, cobalt, and copper, which can be refined and reused in new battery production.
Tesla has advanced hydrometallurgical recycling processes capable of achieving recovery rates up to 98% for key battery metals. These methods are more efficient and environmentally friendly than traditional pyrometallurgical techniques, reducing energy use and enabling higher-purity materials suitable for direct reintegration into battery manufacturing.
Tesla co-founder JB Straubel confirms Redwood’s battery recycling operations are already profitable
In-house capabilities are supplemented by a network of specialized partners, creating a robust system that handles both production scrap and end-of-life packs.
The environmental and economic benefits are substantial. Recycling reduces reliance on virgin mining, lowers the carbon footprint associated with raw material extraction and processing, and helps stabilize supply chains for critical minerals amid rising global EV demand. As millions of Tesla vehicles age, the volume of recyclable material is expected to grow significantly in the coming years.
This 20% year-over-year growth demonstrates the effectiveness of Tesla’s investments in recycling infrastructure and technology. It positions the company as a leader in addressing one of the automotive industry’s major sustainability challenges. Continued innovation in battery design for easier disassembly and higher recyclability will further enhance these efforts.
Overall, Tesla’s progress in 2025 highlights how scaling recycling operations supports both environmental goals and long-term business resilience in the transition to electric mobility. As the EV market matures, such closed-loop systems will become increasingly vital for sustainable growth.
Tesla has spent years trying to engineer its way out of the automotive paint shop, one of the most expensive, space-consuming, and environmentally costly steps in vehicle manufacturing. With the Cybercab, Tesla confirmed on X this week that a new reaction injection molding process will embed color directly into the panel itself during production.
“Our new reaction injection molding (RIM) process shrinks Cybercab paint cycles from hours to minutes. This cuts those parts’ manufacturing and supply chain emissions by 35% and eliminating 100% of paint volatile organic compounds (VOCs) emitted in traditional paint methods.” noted Tesla.
While the RIM process isn’t necessarily new and has existed since the 1960s, what makes Tesla’s application notable is how it is being used specifically for exterior body panels that traditionally required a separate paint process after forming.
Tesla’s RIM approach integrates the color directly into the panel material during the molding process itself. The pigment is part of the polymer mix injected into the mold, meaning the panel comes out of the mold already colored, with no separate paint application required. The clear coat or protective layer can be applied at the mold stage or through a much faster post-process than traditional multi-stage painting. Tesla claims this compresses what was a multi-hour paint cycle into minutes per panel.
Tesla’s obsession with killing the paint shop is one of the most consistent threads running through the company’s manufacturing philosophy going back years. As far back as 2018, Musk was trimming paint color options to simplify production, tweeting at the time: “Moving 2 of 7 Tesla colors off menu on Wednesday to simplify manufacturing.” Two years later, in a 2020 Automotive News interview, Musk laid out his broader vision, saying he believed Tesla factories could one day be 1,000 times more efficient than conventional plants, and pointing to the paint shop as one of the biggest sources of waste, cost, and complexity. The Cybertruck was the most extreme expression of that thinking. Tesla chose an unpainted stainless steel exterior partly because it would eliminate the need for a $200 million paint facility at Gigafactory Texas. The stainless approach proved harder and more expensive than anticipated, but the underlying ambition never changed. The Cybercab is what happens when that same ambition meets a manufacturing process that delivers on it.
Radiologist who drove Tesla off cliff has attempted murder charges dismissed
Tesla battery recycling efforts increased 20 percent last year
