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Tesla patent reveals Semi truck seat suspension in the works for added safety

The Tesla Semi. (Credit: CHP – Donner Pass/Facebook)

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Tesla has submitted a patent that would improve its Semi-truck’s centered seat design by utilizing a suspension system on the architecture of the driver’s seat to add additional safety to the operator of the vehicle.

The patent notes that scissor-lift designs are commonly used in large vehicle seats, like in a semi-truck. This design includes pivoting legs that cross each other, allowing seats to be adjustable. However, this architecture has some drawbacks, especially when an accident occurs. In the event of a collision, the “all belts to seat” (ABTS) development requires the frame of the seat to withstand the expected loads of the occupant and distribute them to the vehicle body. However, the scissor-leg designs were not originally intended for ABTS solutions and are not efficient at distributing the loads,” the patent states. The intention is to make the seat safer and more comfortable, an idea that could save drivers of the Semi in the long run.

“For a driver, adjusting the height of the seat can be important in ensuring a safe driving position. For a passenger, height adjustment can provide increased comfort. Truck seats with scissor-lift designs can be raised or lowered using an airbag positioned underneath the seat, with the scissor legs being more, or less, extended based on the state of inflation.”

Tesla’s proposed suspension seat design. (Credit: U.S. Patent Office)

Safety and comfort are of the utmost importance to truck drivers, as many of them are traveling across the country in the Semi they are operating. Many drivers work at a rate of pay that depends on the number of miles they travel in a given shift. This can attribute to long periods of time behind the wheel, making it important for the driver to feel comfortable and safe at all times. According to the Federal Highway Administration, truck drivers can travel between 45,000 and 100,000 miles a year. This makes it pertinent for truck-makers to design vehicles that are comfortable enough to allow extended driving sessions.

The design Tesla is proposing would increase safety in the event of a crash, while also benefiting drivers of different heights. When adjusting the height of the seat, the driver is inflating or deflating an airbag to either raise or lower their positioning. Depending on the inflation of this airbag, the spring force can change, and this can cause differing results in the event of an accident.

“Many seats feature suspension for the comfort of the occupant. In truck seats with a scissor-lift design, the airbag also serves as a spring to provide suspension, and a damper can be added to absorb shock. However, because the airbag is also used to control the seat height, ride characteristics are affected by the height adjustment,” Tesla states in the patent’s background.

Tesla plans to include this suspension system by having a “multi-post architecture” that would couple sleeves to sets of lift links. They also plan to modify the height adjustment system that would coincide with the seat’s suspension.

“The height adjustment system comprises a four-bar linkage. The height adjustment system is positioned on top of the suspension system. The vehicle seat further includes a plate riding on the suspension system, the sleeves are coupled to the plate, and respective first ends of the pairs of lift links are pivotally coupled to the plate. The multi-post architecture includes posts coupled to a plate configured for fore/aft adjustment on a track,” Tesla wrote.

Overall, Tesla seems to be designing its Semi to be the safest tractor-trailer on the road, hands down. Safety is a priority for the company to begin with, but the development of new methods to create a safer driving experience stands strong and firm with concepts outlined in by the company in these recent patent applications.

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The Semi has been ordered by multiple companies that are looking for a more environmentally-friendly logistics option. It will begin a limited production sometime in 2020.

The full text of Tesla’s suspension seat design could be accessed here.

Joey has been a journalist covering electric mobility at TESLARATI since August 2019. In his spare time, Joey is playing golf, watching MMA, or cheering on any of his favorite sports teams, including the Baltimore Ravens and Orioles, Miami Heat, Washington Capitals, and Penn State Nittany Lions. You can get in touch with joey at joey@teslarati.com. He is also on X @KlenderJoey. If you're looking for great Tesla accessories, check out shop.teslarati.com

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Tesla will launch Cybercab on September 3

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Credit: TechOperator | X

Tesla Cybercab is set to launch in Austin, Texas, on September 3, as the company has officially started sending out invitations to a dedicated event it will hold in the city where its headquarters is located.

The Cybercab is Tesla’s dedicated ride-sharing vehicle: it features just two seats and has no steering wheel or pedals. It is aimed at fully autonomous passenger transport, and will operate in the Robotaxi fleet alongside the Tesla Model Y, which has been performing driverless rides for real-world passengers for more than a year.

The launch of the Cybercab marks the next chapter in Tesla’s autonomy story. The company has been developing autonomous transport for years with its Full Self-Driving (Supervised) platform, which is available in any vehicle the company has built with the proper hardware and software capabilities.

Its capabilities vary by hardware and software version, but Tesla says its latest hardware version, known as AI4, can deliver full autonomy. However, future vehicles will operate with even more robust hardware packages, as Tesla will develop AI4.5 and AI5 for even more capability in its vehicles.

Following a report from The Information that surfaced earlier this week, the writing was on the wall that Tesla was set to launch Cybercab in the near term. The report stated Tesla could launch Cybercab as soon as the end of August. Tesla came close and has booked it for September 3.

Tesla Cybercab launch preparations have begun

The big thing with this event being scheduled is not necessarily that Tesla is launching a new vehicle, but instead that it is launching a vehicle that has no steering wheel or pedals and will operate exclusively on a self-driving program that is evidently nearing full autonomy. If the event allows vehicles to take passengers on public roads and drop them off wherever they please within the City of Austin, it will be a drastic advancement in the company’s self-driving story.

People have ridden in Cybercab previously: Tesla had the “We, Robot” event in October 2024, which allowed people to experience fully autonomous rides in a closed circuit at Warner Bros. Studios in Burbank.

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Additionally, Tesla launched employee rides in Cybercab in July.

It’s a drastic step forward for Tesla, whose CEO, Elon Musk, has promised for years that the company would release a fully autonomous vehicle and platform capable of allowing drivers to relinquish any responsibility behind the wheel.

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SpaceX and a new Trump order that could rewrite the next decade of launches

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Elon Musk put a number on where he thinks SpaceX’s Starship program is headed by 2030, replying on X a day after President Trump signed a memo pushing the country toward 1,000 space launches and reentries a year.

The exchange started when Aaron Burnett, co-founder of propulsion startup Mach 33, posted that “1,000 launches/reentries is the goal,” quoting White House science adviser Michael Kratsios on the newly signed National Space Transportation Policy. Burnett noted that the FAA’s own bull-case forecast reached only 385 annual launches by 2030, while his firm’s conservative model already put SpaceX alone near 940. Musk responded, “We’re aiming to reach 30+ Starship launches/day in 2030, which is ~10k annualized. Still tiny numbers compared to airplane flights!”

That figure is specific to Starship, the rocket SpaceX is still developing for orbital and lunar missions, not the Falcon 9 fleet that carries most of the company’s current launch volume. Starship has flown twice this year, a slower pace than the four and five flights SpaceX managed in 2024 and 2025. Getting from two flights a year to 30 a day is the scale of jump the new federal policy is meant to clear regulatory room for.

Trump’s memo, signed Thursday, directs agencies to identify new launch and reentry sites on federal land, including a new reentry site within 90 days, and to speed up the permitting and environmental reviews that have long slowed cadence growth. It also sets a goal of returning American astronauts to the moon by 2028 and placing initial lunar base elements by 2030, tying the launch buildout directly to NASA’s Artemis program.

SpaceX has already been pushing the FAA toward higher numbers on its own. The agency approved up to 44 annual Starship launches from Kennedy Space Center in February, on top of a 2024 review that raised the cap at Starbase in Texas to 25 a year. Those approvals cover a fraction of the 10,000 annual flights Musk is now describing, which shows how far current permitting still sits from the administration’s stated target.

The near-term test of all this is more modest. SpaceX cleared a full-duration, six-engine static fire on its next Starship vehicle this week, the last major hardware checkpoint before Flight 14, which is targeting no earlier than August 28 and is expected to attempt the vehicle’s first full orbital mission. Musk said last week that a tower catch of the upper stage is still probably months away, a reminder that the immediate roadmap remains far more incremental than the daily launch numbers he just posted.

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Tesla will resolve massive China recall with stickers and a software update

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tesla frozen door handle
Credit: YouTube | HMKARKI

Tesla will resolve its massive recall of nearly three million vehicles in China with stickers and a software update.

On Friday, Chinese regulators filed recall plans against Tesla, Xiaomi, Leapmotor, Xpeng, Chery, Geely, Dongfeng, Arcfox, and FAW to resolve what is essentially a carbon-copy issue throughout each of the companies’ vehicle models: emergency door release latches are simply not visible enough.

Tesla door handle saga gets its latest chapter and a big change is coming

The companies will be required to add things that will make these latches, which will open the door in the event of an emergency, more visible. Of the 7 million vehicles impacted, Tesla accounts for 2,975,910 units. More than 1.9 million of those are Model Y vehicles, with the rest, just over 970,000, being Model 3s.

To resolve the issue, Tesla is going to add warning labels to the emergency latches free of charge, and then utilize an Over-the-Air update to add a post-crash window-lowering strategy, according to CNEVpost.

This massive effort to fix the all-electric Model Y and Model 3’s emergency latch system comes just months after several probes across various markets identified the trouble some had identifying this latch. Those who had gotten involved in car accidents that stripped the vehicle of its power were not aware that every Tesla has emergency door latches.

China’s State Administration for Market Regulation (SAMR) said that severe crashes that disable a vehicle’s low-voltage system could not only hinder occupants from getting out, but also make it more difficult for emergency response workers to gain entry.

SAMR is starting to tighten the regulations it has on door handles on vehicles. A new mandatory national standard will take effect for all models starting January 1, 2027, and will require all doors to be equipped with mechanical release mechanisms. This will effectively end purely electronic door handles. Models already on sale with type approval have been granted a two-year transition period, which will enable things to change until January 2029.

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