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Tesla patent reveals Semi truck seat suspension in the works for added safety
Tesla has submitted a patent that would improve its Semi-truck’s centered seat design by utilizing a suspension system on the architecture of the driver’s seat to add additional safety to the operator of the vehicle.
The patent notes that scissor-lift designs are commonly used in large vehicle seats, like in a semi-truck. This design includes pivoting legs that cross each other, allowing seats to be adjustable. However, this architecture has some drawbacks, especially when an accident occurs. In the event of a collision, the “all belts to seat” (ABTS) development “requires the frame of the seat to withstand the expected loads of the occupant and distribute them to the vehicle body. However, the scissor-leg designs were not originally intended for ABTS solutions and are not efficient at distributing the loads,” the patent states. The intention is to make the seat safer and more comfortable, an idea that could save drivers of the Semi in the long run.
“For a driver, adjusting the height of the seat can be important in ensuring a safe driving position. For a passenger, height adjustment can provide increased comfort. Truck seats with scissor-lift designs can be raised or lowered using an airbag positioned underneath the seat, with the scissor legs being more, or less, extended based on the state of inflation.”
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- Tesla’s proposed suspension seat design. (Credit: U.S. Patent Office)
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- Tesla’s suspension seat at lowest setting. (Credit: U.S. Patent Office)
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- Tesla’s suspension seat at highest setting. (Credit: U.S. Patent Office)
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- Tesla’s seat suspension system. (Credit: U.S. Patent Office)
Tesla’s proposed suspension seat design. (Credit: U.S. Patent Office)
Safety and comfort are of the utmost importance to truck drivers, as many of them are traveling across the country in the Semi they are operating. Many drivers work at a rate of pay that depends on the number of miles they travel in a given shift. This can attribute to long periods of time behind the wheel, making it important for the driver to feel comfortable and safe at all times. According to the Federal Highway Administration, truck drivers can travel between 45,000 and 100,000 miles a year. This makes it pertinent for truck-makers to design vehicles that are comfortable enough to allow extended driving sessions.
The design Tesla is proposing would increase safety in the event of a crash, while also benefiting drivers of different heights. When adjusting the height of the seat, the driver is inflating or deflating an airbag to either raise or lower their positioning. Depending on the inflation of this airbag, the spring force can change, and this can cause differing results in the event of an accident.
“Many seats feature suspension for the comfort of the occupant. In truck seats with a scissor-lift design, the airbag also serves as a spring to provide suspension, and a damper can be added to absorb shock. However, because the airbag is also used to control the seat height, ride characteristics are affected by the height adjustment,” Tesla states in the patent’s background.
Tesla plans to include this suspension system by having a “multi-post architecture” that would couple sleeves to sets of lift links. They also plan to modify the height adjustment system that would coincide with the seat’s suspension.
“The height adjustment system comprises a four-bar linkage. The height adjustment system is positioned on top of the suspension system. The vehicle seat further includes a plate riding on the suspension system, the sleeves are coupled to the plate, and respective first ends of the pairs of lift links are pivotally coupled to the plate. The multi-post architecture includes posts coupled to a plate configured for fore/aft adjustment on a track,” Tesla wrote.
Overall, Tesla seems to be designing its Semi to be the safest tractor-trailer on the road, hands down. Safety is a priority for the company to begin with, but the development of new methods to create a safer driving experience stands strong and firm with concepts outlined in by the company in these recent patent applications.
The Semi has been ordered by multiple companies that are looking for a more environmentally-friendly logistics option. It will begin a limited production sometime in 2020.
The full text of Tesla’s suspension seat design could be accessed here.
Elon Musk
Google just picked SpaceX for its first step into orbital AI
Google will launch its first Project Suncatcher AI satellite on SpaceX’s Transporter-18 rideshare next week.
Google is about to put its own AI chips into orbit for the first time, and it is paying SpaceX to get them there.
The company said Thursday that the first in-orbit test of Project Suncatcher, its research effort to find out whether space can host large-scale AI computing, will fly next week on SpaceX’s Transporter-18 rideshare mission.
The satellite, called MVP, is about the size of a refrigerator and carries four of Google’s Tensor Processing Units, the same chips Google runs in its ground data centers. Google originally planned to launch two custom satellites in 2027, but chose to move faster by integrating its chips into a satellite.
MVP’s solar panels supply about one kilowatt of power, and Google will run Gemini models on the TPUs only in bursts of roughly 15 minutes before the chips shut down so the radiators can shed heat. In a blog post, Google said its Trillium TPUs survived vibration testing that mimicked sustained launch loads of up to 10g, with individual components seeing 50 to 100g, and handled a radiation dose greater than a five year mission would deliver.
SpaceX and Google mull massive partnership on Musk’s orbital data dream: report
Next week’s flight, slated for October 1, follows a relationship that became public in May, when Teslarati reported that Google was in talks with SpaceX for a launch deal tied to orbital data centers. Google also holds a stake of roughly 6% in SpaceX.
The two companies are chasing the same idea from very different starting points. SpaceX’s own orbital compute program is built around the AI1 satellite, a roughly 70 meter structure derived from Starlink V3 hardware that is designed for 150 kW of peak compute, about 150 times the power MVP will draw. Elon Musk has brushed off concerns about crowding orbit with those satellites, and SpaceX is building its Gigasat factory in Bastrop, Texas, to produce them, targeting an annualized rate of about 1 GW of space compute by the end of 2027.
Musk also posted on X on Thursday that “the amount of compute in space will obviously round up to 100% of all compute.”
Google has been more cautious in public. Its research estimates that launch prices need to fall below about $200 per kilogram before an orbital data center can compete with a ground facility on energy cost, a threshold the company believes could be reached around the mid 2030s. The Suncatcher team has said it expects the effort to remain a project rather than a product for years, which leaves the first real test of its hardware riding on a rocket from the company with the most aggressive timeline in the field.
Tesla has taken another concrete step toward owning its battery supply chain, and it’s doing so with what is perhaps the most important vehicle in its short-but-storied history.
On September 23, Tesla announced that it has officially built the first Cybercab with cathode material produced in-house at the company’s first cathode plant in the U.S., and the first in the U.S. overall.
First Cybercab made using our in-house cathode material – from the first cathode plant in the Americas pic.twitter.com/X95aVXsT9H
— Robotaxi (@robotaxi) September 23, 2026
Active cathode material is the most expensive piece of a lithium-ion battery cell, and it often accounts for more than a third of cell cost. For years, the industry sourced a majority of it from Asia, but Tesla’s decision to make it in the United States bodes well for the Cybercab project. This is the latest chapter in Tesla’s vertical integration strategy, which began in public at Battery Day in 2020.
At the Battery Day Event, Elon Musk said the company would build a North American cathode plant and overhaul the process to cut costs and waste, while also making some of the most powerful and long-lasting cells in the industry.
The Austin facility took years to appear. Tesla filed permits for “Project Cathode” in 2022 on land near Giga Texas. By mid-2022, the building frame was up and Tesla later invested hundreds of millions of dollars as part of a larger expansion of the Giga Texas plant. The company stated it was operating the first large-scale cathode production facility in North America to supplement 4680 cell production.
One month later, that material reached a finished Cybercab.
Made with nickel cathode manufactured locally at Gigafactory Texas! https://t.co/DqMm5fZV3n
— Elon Musk (@elonmusk) September 24, 2026
The timing of this breakthrough is monumental for the Cybercab program. As Tesla officially launched the first Cybercab rides to the public earlier this month, production of the ride-hailing-geared vehicle is moving forward on the planned S-curve that CEO Elon Musk told everyone to expect.
Nevertheless, packs of Cybercab units have been spotted throughout the United States, in an effort to potentially activate the fleet as soon as the company gains regulatory approval in various geographic areas.
On top of that, Tesla owning the cathode step and pairing it with its own in-house lithium from the Gulf Coast refinery shortens the supply chain that once stretched thousands of miles and subjects every pack to fewer external price shocks and geopolitical risks.
Tesla is not yet independent of all of its foreign suppliers, as some precursor metals come from mines and chemical plants. But the first in-house cathode Cybercab shows the company is closing the most expensive and most concentrated gap in its battery production efforts. For a vehicle like Cybercab to operate at a high utilization within the Robotaxi network, that control over cost is so crucial.
It is arguably as important as the software that drives it.
Tesla is set to inaugurate its dedicated Semi factory in Sparks, Nevada, this evening, but drone footage has already started to show who is expected on the handover stage.
Zanegler, a drone operator who regularly documents Tesla Semi operations in Nevada, filmed a row of new-generation Semi units parked outside of the plant with customer branding applied. The liveries visible in the video include companies like PepsiCo, U.S. Foods, Einride, DHL, WattEV, and others that have committed to utilizing Tesla’s Class 8 electric truck in their fleets.
Tesla Semi Pre-Reveal Revealed!
Excited to share this segment of the drone flight one day prior to the Tesla Semi Reveal event.
They have added branding to several Tesla new generation semis.
Including:
Pepsico
US Foods
Einride
LTS
Nevoya
OK Produce
ABF Freight
DHL
WattEV… pic.twitter.com/KoFOg2FouR— Zanegler (@HinrichsZane) September 24, 2026
Several of those company names already sit within Tesla’s public ordering book, including PepsiCo, which has been the program’s primary anchor customer since the first Semi deliveries in December 2022. PepsiCo now runs dozens of Tesla Semi units in daily service, with drivers completing regional routes.
Einride placed a 500-unit order in August, which was, at the time, the largest single Semi commitment. First deployments of their Semi units are planned for this month and will eventually span across California, Texas, New Jersey, Illinois, and Georgia. Meanwhile, IMC Logistics announced a 50-truck California order this week.
Tesla Semi lands the biggest electric truck deal in U.S. history
Other names, like LTS, OK Produce, and HMD, have not been widely confirmed as firm buyers, but their presence on the lot is perhaps the clearest signal that Tesla intends to expand on that list this evening at the event.
Tesla first unveiled the Semi back in 2017 with a 2019 production target.
Limited pilot builds reached PepsiCo in late 2022, and high-volume production began at the new 1.7-million-square-foot plant that sits logically positioned next to Tesla’s Gigafactory Nevada. Tesla Semi program director Dan Priestley has said that Tesla expects to build “many thousands” of Semi units this year, but as with every Tesla release, there have been set expectations of an S-curve ramp.
Outside estimates still put 2026 deliveries in the 5,000-to-15,000 range, but it will ultimately depend on Tesla’s readiness to put those units out, as well as how smoothly production is moving internally.
Tesla’s Semi Rollout event is set to start tonight at the Sparks factory, and it will be livestreamed on X starting at 6 p.m. PDT / 9 p.m. ET.
Google just picked SpaceX for its first step into orbital AI
Tesla Cybercab gets initial tie-in to localized, in-house cathode plant
