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Tesla ‘Roadrunner’ cell leak hints that Battery Day will be more insane than expected

Tesla Gigafactory Nevada battery cell production line (Credit: Super Factories)

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Tesla’s Battery Day has been hyped so much that the event will have to include something truly amazing to live up to its expectations. In the lead up to the highly-anticipated event, a leaked image featuring what is supposedly a cell from Tesla’s “Roadrunner” line has emerged. And if the leak proves legitimate, it would appear that Battery Day will not only meet expectations — it will be even more insane than expected. 

The leaked image, which was initially published in a report on Electrek, featured a massive battery cell that was supposedly a product of the Roadrunner line. The publication noted that the image was sent through an anonymous source and confirmed by another independent source. From the get-go, it is evident that the cell is massive, closer in size to a supercapacitor than a traditional battery cell. Initial observations by battery enthusiasts online also point to some radical improvements that such a cell design would bring. 

While Electrek’s sources have mentioned that the Roadrunner cell will feature roughly double the diameter of the 2170 cells that the electric car maker currently uses in the Model 3 and Model Y, Tesla enthusiast @_BRCooper, who is familiar with battery tech, has observed that one of the leaked images had the number “054” printed on its side. If this number represents the cell’s diameter, it would point to Tesla’s Roadrunner cells adopting a 54×98 form factor, which has 10x the volume of a 2170 cell.

As noted by Jordan Giesige of The Limiting Factor channel on YouTube, adopting a 54×98 form factor for its next-generation cells has numerous implications for the entire battery manufacturing process and the performance of Tesla’s vehicles as a whole. With the larger cells, Tesla could produce battery packs that have an order of magnitude fewer cells than before. This would result in the company only using 1/10 the number of rolls, cans, electrolyte fills, and welds compared to its current operations. Such a strategy opens the doors to massive cost reductions that could help bring down the prices of electric cars to a notable degree. 

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But regardless of its actual size, the design of the Roadrunner cell appears to be optimized and designed for a cell-to-pack drop-in setup. Interestingly enough, the leaked image of the Roadrunner cell seems to have a tabless electrode design, which Elon Musk has dubbed is “way more important than it sounds” last year. Provided that the Roadrunner cells are indeed inspired by Tesla’s tabless electrode patent, the new form factor could pave the way to more performance and further reductions in production costs. 

What’s even more notable is that these improvements become possible with just the Roadrunner cell’s new form factor and design. Giesige, for his part, has noted that with the Roadrunner cell’s design and potential 54×98 form factor alone, Tesla may be able to close in on 300 wh/kg before making any significant changes to its battery chemistry. Elon Musk actually mentioned a 30-40% improvement from 250 wh/kg back in 2018, which translates to an improvement to 325-350 wh/kg. Musk’s prediction was considered fantastical by critics then, but as Battery Day approaches and leaks start to emerge about the event, it is starting to look more and more likely that 325-350 wh/kg is feasible. 

Watch a feature on the Roadrunner battery cell leak in the video below. 

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Simon is an experienced automotive reporter with a passion for electric cars and clean energy. Fascinated by the world envisioned by Elon Musk, he hopes to make it to Mars (at least as a tourist) someday. For stories or tips--or even to just say a simple hello--send a message to his email, simon@teslarati.com or his handle on X, @ResidentSponge.

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Tesla reveals 2026 Summer Update with crazy fixes to Nav and more

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Credit: Tesla

Tesla has officially revealed its 2026 Summer Update, which comes with a variety of crazy new features, including Navigation fixes that owners have been wanting for months.

Tesla routinely releases a larger update with the Spring, Summer, Fall, and Winter updates, where it ships a variety of new features, bug fixes, and other additions to customer cars.

The 2026 Spring Update featured things like “Hey Grok” voice assistance, a redesigned self-driving app, Unreal Engine visual upgrades, and more.

Tesla’s Summer Release has about ten new features; we’ll show you each and detail them below:

New Grok Voice Commands

“Grok can now make phone calls, search and play music, adjust climate, open the glovebox, and answer questions about your Tesla.”

Self-Driving Stats in Mobile App

“View and share self-driving stats from the mobile app.”

Caraoke With Scoring

“Caraoke now scores your singing while in Park. High scores are saved to your Tesla profile.”

Automatic Navigation

“Automatic Navigation now adapts to your routine.

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In addition to Home, Work, and upcoming calendar events, your vehicle can now suggest and route to places you visit regularly – like a school drop-off on the way to work, or the gym on the way home.”

Preferred Routes

“For a more personalized experience, navigation now prioritizes routes that you’ve taken before”

Set Arrival Energy from Mobile App

“Set your desired Arrival Energy from your phone.”

Send Custom Wraps from Mobile App

“Skip the USB drive and upload a custom wrap of your car from the mobile app. Instructions for creating a custom wrap here: https://github.com/teslamotors/custom-wraps.”

Rear Display Lock

“Kids can watch content on the rear screen, but only the front row can control it through the rear screen app.”

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Other Improvements

  • Find Superchargers by name when searching for a destination
  • Add Apple Music songs to queue from search and artist page
  • Set your preferred zoom level for the Self-Driving visualization
  • Intro animations for new Model 3 and Y
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Tesla’s reason for Starlink integration on Cybercab might surprise you

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Credit: Tesla

Tesla’s reason for Starlink integration on Cybercab might surprise you, as the company’s Head of AI, Ashok Elluswamy, finally shed some light on the reason they are putting a satellite internet terminal on its ride-hailing-geared vehicle.

On Monday, Tesla officially confirmed that it would integrate Starlink V5 terminals into Cybercab vehicles, something many Tesla fans had figured the company would do, as the vehicle is primarily geared toward giving rides without any passenger intervention.

The ability to access the internet would allow riders to work or play in the car with their devices. It seemed like a more-than-reasonable feature to add to the Cybercab, which made its way off the production lines for the first time earlier this year.

Tesla reveals first vehicle model to receive Starlink integration

However, the move is not for the rider, as Elluswamy confirmed on Monday night. Instead, it’s actually for Tesla to be able to have a constant connection to the cars in the Robotaxi fleet so it can troubleshoot issues, contact riders, or resolve other issues.

Elluswamy said:

“It is still not required for safe operation of the vehicle. Connectivity is primarily meant for navigation, customer service and, in general, fleet management.”

Many initially assumed the option of constant connectivity would be enabled on the Cybercab for passenger entertainment or work. With the Cybercab, passengers won’t be doing anything but enjoying the ride, so it seemed more than logical that they would be hanging out with Starlink internet access as an amenity.

However, Tesla’s primary concern with Robotaxi is safety, and nailing these first unsupervised rides is a crucial step to setting a good narrative on how effective driverless transportation can be.

Being able to get in touch with passengers or a vehicle if something is wrong is a crucial part of the overall experience, and preventative measures are being taken by Tesla to ensure a smooth process, even in the worst-case.

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Tesla Robotaxi program expands in Florida to two new cities

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Credit: Tesla

Tesla has expanded its Robotaxi program in Florida to include two new cities: Tampa and Orlando.

This marks the second and third cities to be added to the company’s available locations for autonomous ride-hailing in the Sunshine State, joining Miami, which was the first Florida city to offer Robotaxi rides.

Tesla announced the addition of Orlando and Tampa to the Robotaxi program on Tuesday morning. The cities now join Austin, Dallas, Houston, Miami, and the San Francisco Bay Area as locations where Tesla can operate its Robotaxi platform:

These rides are unsupervised, as AI Head Ashok Elluswamy confirmed the suite in Florida is operating without safety drivers or anyone within the cabin to assist with operation.

Orlando Tesla Robotaxi Operation

The geofence in Orlando covers a prominent irregular shaded zone on the map, roughly 4-6 miles across in key dimensions, so it likely measures somewhere between 25 and 45 square miles, which is comparable to other early Tesla launches in other cities.

It encompasses central and southern areas bounded by major highways including SR-417 and SR-528, including parts of the Orlando metro core, tourism-adjacent zones, and residential/commercial districts. This represents an initial targeted rollout in a tourist-heavy region, positioned for quick expansion via Tesla’s software updates.

Tampa Tesla Robotaxi Operation

In Tampa, the shape of the geofence is a shaded polygon covering key neighborhoods, explicitly including West Tampa, Tampa Heights, Hyde Park, and downtown Tampa proper, with boundaries along major roads and the Hillsborough River area.

This focuses on high-demand central zones and will offer tourists and citygoers rides without drivers.

Robotaxi Progress

Tesla has been operating Robotaxi since last June, when it launched in Austin. The geofences in most regions have already expanded several times since their launch last year, but the bigger complaint is vehicle availability. Tesla has been working to add more Robotaxi-enabled vehicles to its fleet.

Tesla expands Robotaxi geofence, but not the garage

The company still plans to utilize its Cybercab, a new vehicle that is being produced at Gigafactory Texas, for the Robotaxi suite alongside the Model Y, which has been the vehicle of choice for Tesla with early operations.

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