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Tesla ‘Roadrunner’ cell leak hints that Battery Day will be more insane than expected

Tesla Gigafactory Nevada battery cell production line (Credit: Super Factories)

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Tesla’s Battery Day has been hyped so much that the event will have to include something truly amazing to live up to its expectations. In the lead up to the highly-anticipated event, a leaked image featuring what is supposedly a cell from Tesla’s “Roadrunner” line has emerged. And if the leak proves legitimate, it would appear that Battery Day will not only meet expectations — it will be even more insane than expected. 

The leaked image, which was initially published in a report on Electrek, featured a massive battery cell that was supposedly a product of the Roadrunner line. The publication noted that the image was sent through an anonymous source and confirmed by another independent source. From the get-go, it is evident that the cell is massive, closer in size to a supercapacitor than a traditional battery cell. Initial observations by battery enthusiasts online also point to some radical improvements that such a cell design would bring. 

While Electrek’s sources have mentioned that the Roadrunner cell will feature roughly double the diameter of the 2170 cells that the electric car maker currently uses in the Model 3 and Model Y, Tesla enthusiast @_BRCooper, who is familiar with battery tech, has observed that one of the leaked images had the number “054” printed on its side. If this number represents the cell’s diameter, it would point to Tesla’s Roadrunner cells adopting a 54×98 form factor, which has 10x the volume of a 2170 cell.

As noted by Jordan Giesige of The Limiting Factor channel on YouTube, adopting a 54×98 form factor for its next-generation cells has numerous implications for the entire battery manufacturing process and the performance of Tesla’s vehicles as a whole. With the larger cells, Tesla could produce battery packs that have an order of magnitude fewer cells than before. This would result in the company only using 1/10 the number of rolls, cans, electrolyte fills, and welds compared to its current operations. Such a strategy opens the doors to massive cost reductions that could help bring down the prices of electric cars to a notable degree. 

But regardless of its actual size, the design of the Roadrunner cell appears to be optimized and designed for a cell-to-pack drop-in setup. Interestingly enough, the leaked image of the Roadrunner cell seems to have a tabless electrode design, which Elon Musk has dubbed is “way more important than it sounds” last year. Provided that the Roadrunner cells are indeed inspired by Tesla’s tabless electrode patent, the new form factor could pave the way to more performance and further reductions in production costs. 

What’s even more notable is that these improvements become possible with just the Roadrunner cell’s new form factor and design. Giesige, for his part, has noted that with the Roadrunner cell’s design and potential 54×98 form factor alone, Tesla may be able to close in on 300 wh/kg before making any significant changes to its battery chemistry. Elon Musk actually mentioned a 30-40% improvement from 250 wh/kg back in 2018, which translates to an improvement to 325-350 wh/kg. Musk’s prediction was considered fantastical by critics then, but as Battery Day approaches and leaks start to emerge about the event, it is starting to look more and more likely that 325-350 wh/kg is feasible. 

Watch a feature on the Roadrunner battery cell leak in the video below. 

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Simon is an experienced automotive reporter with a passion for electric cars and clean energy. Fascinated by the world envisioned by Elon Musk, he hopes to make it to Mars (at least as a tourist) someday. For stories or tips--or even to just say a simple hello--send a message to his email, simon@teslarati.com or his handle on X, @ResidentSponge.

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Elon Musk

SpaceX’s biggest test yet arrives this week and it’s not a rocket launch

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SpaceX will report second quarter results after the market closes on Tuesday, August 4, marking the first time the company has opened its books to the public since its record IPO in June. Management will host a live audio only webcast at 4:30 p.m. ET, streamed on X, with no dial in option.

The debut carries more weight than a typical first quarter as a public company. Two trading days after the release, on August 6, the first tranche of SpaceX’s lockup expires, freeing roughly 911.5 million insider and employee shares, worth well over $100 billion at current prices and the largest such release in Wall Street history. A second, larger tranche tied to the stock trading 30 percent above its $135 IPO price never triggered, since shares have spent most of July trading below that price.

Wall Street’s models point to revenue near $6.9 billion for the quarter, up sharply from the $4.69 billion SpaceX reported in the first quarter, with a narrower per share loss than the $1.27 posted three months earlier, according to estimates compiled by Motley Fool. Those numbers will be the first look at how SpaceX’s three segments, Starlink, launch and AI, are performing independently.

SpaceX scores another massive Pentagon deal to support military satellites

Investors heading into the call have a specific list of questions. How many net new Starlink subscribers did SpaceX add after ending March with 10.3 million, and is average revenue per user holding up as the service expands into lower income markets. How much of the AI segment’s revenue reflects contract signings with Anthropic, Google and Reflection AI this year, deals that combined could annualize to nearly $28 billion if fully ramped. Whether capital expenditures, which nearly doubled in the AI segment alone between 2024 and 2025, are still accelerating or starting to plateau. And whether management offers any forward guidance at all, something SpaceX has never done publicly.

The report will also land days after Elon Musk publicly denied a Wall Street Journal report describing internal planning to separate Tesla’s China business ahead of a potential Tesla-SpaceX merger. Whether Musk or SpaceX executives address that speculation on the call, even indirectly, maybe something investors will be listening for on Tuesday.

As Teslarati reported after Musk’s own warning to short sellers last week, the CEO has made clear he expects skeptics to be proven wrong over time. Tuesday will be the first chance for the numbers themselves to make that case.

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SpaceX’s Starship just got filmed by its own cargo

SpaceX released new footage of Starship in space captured by the Starlink satellites it deployed.

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SpaceX released a new video Friday evening showing Starship from an angle showcased by its own Starlink satellites, watching the rocket drift away in orbit.

The 65 second clip, posted on X, stitches together footage from four cameras mounted on a single Starlink V3 satellite. It opens with a close view of Starship’s 171 foot upper stage, still catching sunlight, then pulls back as the two spacecraft separate.

The footage comes from Starship’s 13th flight test, which launched July 24 from Starbase after a scrubbed attempt and an abort caused by an engine issue the week before. When Flight 13 finally flew, it carried the first batch of functional Starlink V3 satellites Starship has ever deployed, twenty of them, with six equipped with cameras meant to scan the ship’s heat shield during reentry.

Flight 13 checked most of its boxes. Starship deployed all 20 satellites, relit a Raptor engine in space, and splashed down softly in the Indian Ocean off Western Australia. Musk’s longer term plan calls for a Starlink V3 constellation of 100,000 satellites, according to a recent FCC filing, with Starship as the only vehicle capable of launching them at the volume that requires. Each Starship flight is designed to carry up to 60 V3 satellites once the vehicle reaches routine service, well beyond what Falcon 9 can carry in a single mission.

Starship is next expected to fly with an attempt at catching the ship itself with the launch tower’s mechanical arms, a maneuver SpaceX has so far reserved for the Super Heavy booster.

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Tesla Model Y L’s new features flexed at unveiling event at Diner

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Tesla Model Y L in a field
Credit: Tesla

Tesla flexed the new features of the Model Y L with a dedicated media event at the company’s Diner on Santa Monica Boulevard in Los Angeles.

The Model Y L is the extended-wheelbase version of the all-electric crossover, which has been voted the best-selling car in the world on three occasions. The vehicle is already rolling off production lines at Gigafactory Texas, and first deliveries are slated to take place later this year.

Tesla brings Model Y L ‘Launch Series’ to the U.S. at $61,990

Teslarati was invited to the event, but due to some scheduling conflicts, we could not make it to Los Angeles. Instead, we will have our hands on a media unit sometime in August, so we’ll be able to spend some more extended time with the Model Y L.

However, plenty of those who made it to LA shared some cool features that set the Model Y L apart from the Model Y.

Multi-Row Climate Control

Tesla fitted the Model Y L with full climate control on all three rows on the front screen. It can be adjusted by selecting which row you’d like to modify on the right-hand side of the touch screen:

Better Rear Window Visibility

One of the strangest things about the Model Y, especially the Juniper iteration, is the rear window has extremely limited visibility when looking into the rearview mirror.

Tesla has improved upon this with the Model Y L:

PowerShare will be included

Model Y L will come with PowerShare in North America, with an 11.5kW output to your home. Tesla said it would require Powerwall 3 for operation.

Wireless Charging Pad

There has been some speculation that Tesla would upgrade the wireless charging pads in the United States, but this is not the case.

Tesla owner fixes common feature complaint with crafty DIY retrofit

Tesla confirmed that it does not come with the cooled pads as the Y L in China does. This is because North America has not adopted Qi charging yet.

Thermal Management Improvements

These improvements in the Model Y L were seen with thermal management:

  • Up to 15% faster cabin cooling
  • +23% thermal efficiency gained in hot weather, 7 miles of real-world range gained
  • 8x more solar energy reflection off of glass roof
  • 30% reduction in solar energy entering the cabin

Demand

Tesla said the Model Y L is almost sold out in the U.S. It comes with

  • 1 year of FSD Supervised
  • 1 year of Supercharging
  • 1 year of Premium Connectivity
  • Free exterior paint color, interior, and wheel option at no additional cost
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