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Tesla’s Project ‘Roadrunner’ opens the doors for the Model S Plaid’s release

Red Tesla Model S P100D+ spotted at the Nurburgring with rear diffuser (Photo: Teslarati)

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Documents and filings about Tesla’s facility in Kato Road, near the Fremont Factory, suggest that the electric car maker is attempting to ramp its operations on the site, which is rumored to be an in-house battery research and manufacturing facility. The project, dubbed “Roadrunner,” is expected to start producing battery cells that are created by Tesla, for Tesla vehicles. And in a way, such a project could pave the way for the release of the company’s next flagship sedan: the Model S Plaid.

Recent filings from the company to the City of Fremont indicate that Tesla has a “small-scale” battery manufacturing operation in the city. That said, the company is now planning on ramping its operations, with workers increasing to 470 people overall, 400 of which “work in shifts, such that there are 100 employees working at manufacturing and production operations at any given time, all day, every day.”

Details of project Roadrunner have not been disclosed by Tesla, though expectations are high that it would play a huge role in the upcoming Battery Day event, which is scheduled this September. Just like the Kato Road facility, official details about Battery Day are quite slim, though speculations suggest that Tesla would be discussing the development of its next-generation cells, the million-mile battery.

The implications for the million-mile battery are numerous, from electric vehicles that could outlast their internal combustion counterparts to battery storage systems that could last literal decades. But apart from these advantages, better batteries could also help electric vehicles tap into even higher levels of performance. Fortunately, Tesla actually has a vehicle lined up with such a goal in mind. It was even sent over to the Nurburgring last year, where it set unofficial records before it was brought home to the United States.

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This vehicle is the Tesla Model S Plaid. The Plaid Model S is, as per Elon Musk, equipped with three electric motors that would allow the vehicle to perform even better than the already impressive Raven Model S Performance that’s available today. What is particularly interesting is that neither Tesla nor Musk has spoken about the Model S Plaid’s battery. Speculations from the Tesla community suggest that the upcoming variant of the flagship sedan could be the perfect first vehicle to carry the company’s next breed of batteries.

In a way, it would be almost poetic. The Model S is the vehicle that represents the point when Tesla hit its stride as a legitimate automaker. It is also the car that put Tesla on the map in the car industry, with the vehicle sweeping multiple awards during its tenure. It would then be unsurprising if Tesla rolls out its next-generation batteries on the pinnacle of the Model S as well.

Such a project would be a good match too, considering that the Kato Road facility is just a pilot battery cell production line, and thus, likely able to support only a limited number of vehicles per year. What’s more, Elon Musk has also suggested that the Plaid Model S’ was poised for a 2020 release, practically making it a perfect fit for the company’s project Roadrunner ramp.

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Simon is an experienced automotive reporter with a passion for electric cars and clean energy. Fascinated by the world envisioned by Elon Musk, he hopes to make it to Mars (at least as a tourist) someday. For stories or tips--or even to just say a simple hello--send a message to his email, simon@teslarati.com or his handle on X, @ResidentSponge.

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Tesla patent reveals strategy for solving major Full Self-Driving, Optimus issue

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Credit: Tesla

A new Tesla patent that has been granted to the company this week has revealed a potential strategy for solving a major issue that could impact both the Full Self-Driving suite and Optimus.

The patent, which is No. 12,636,684, describes a “Lens Cleaning System,” and was submitted by Tesla in May 2025.

The language in the patent details a lens cleaning system that can dispense fluid and wipe it away with a wiper assembly.

This would effectively clean any debris that would potentially impact the visibility of the cameras on Tesla automobiles or Optimus’s camera eyes. Perhaps the most pertinent example is through the Full Self-Driving suite, as debris that can accumulate on the vehicle’s exterior cameras can impact the suite’s ability to operate effectively.

This requires a remedy through manual cleaning, but this patent hints that Tesla could be planning to implement this new technology on its upcoming vehicles.

Interestingly, we have started to see it on some Robotaxi vehicles, and it will likely be included in the Cybercab, especially as that vehicle will enable full autonomy.

Back in January, the first Model Y Robotaxi units were spotted with camera washers on the side repeaters, as the video below shows fluid squirting and rinsing off any debris that is limiting visibility.

This hardware patent does bring up an interesting question for those of us who own Teslas with AI4 and have been told that our cars will one day be capable of full autonomy: Will this washer be available as a retrofit on already-built cars?

Perhaps the “Lens Cleaning System” patent is a good look at one way Tesla plans to combat one of the most obvious issues of autonomy that utilizes a camera-based system. For Optimus, it could be less needed as it could be manually cleaned by owners. For cars, it seems like a bigger necessity, especially as autonomy nears and Tesla gets close to launching a feature-complete FSD suite.

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SpaceX Starlink gets its latest airline adoptee, grabbing three of the ‘Big Four’

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Credit: American Airlines

SpaceX’s Starlink product has just gotten its latest airline adoptee, and the move marks the successful partnership of three of the “Big Four” U.S. airlines.

American Airlines announced on Tuesday that it would utilize Starlink in more than 500 narrowbody aircraft beginning in the first quarter of 2027. These include the Airbus aircraft in its fleet, including the new A321XLR and A321neo.

With the new partnership with American Airlines, Starlink is now present on three of the largest airlines in the country: American, United, and Southwest.

Starlink gets its latest airline adoptee for stable and reliable internet access

Starlink’s VP of Enterprise Sales, Jason Fritch, said:

“We are proud to bring Starlink on board American Airlines, delivering fast and reliable internet to passengers and crew. Whether traveling for leisure or business, Starlink enables a fully connected experience gate to gate, making every flight smoother and more enjoyable.”

Additionally, American Airlines Chief Customer Officer, Heather Garboden, said:

“As a premium global airline, we are continuously seeking out world-class partners like Starlink to deliver what our customers need and want. The addition of Starlink solidifies American as a leading airline in keeping passengers connected in flight.”

Starlink has been on a tear over the past year, as it has continued to be adopted by a wide variety of airlines as a more consistent and reliable way to provide WiFi to its passengers. It has already gained a great reputation among residential users, but its biggest commercial application appears to be how it is being used in the air.

The only airline of the Big Four not to adopt Starlink thus far is Delta, which chose to opt for the alternative, which is Amazon Leo. CEO Ed Bastian said to Bloomberg that Delta chose Amazon’s product over Starlink’s because “the opportunities, in terms of the improved bandwidth with a much lower price point than what we’ve ever seen from Starlink, will make a big difference.”

Delta will not start installing Amazon Leo until 2028.

“Of course, we expect Starlink will be warning people that we’re going to go with an inferior product,” Bastian said. “But I’m not too worried about partnering with Amazon.”

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Tesla Cybertruck’s newest trim is nearing its first deliveries

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Credit: Joe Tegtmeyer | X

Tesla Cybertruck’s newest trim level is nearing its first deliveries just a few months after being offered for an incredible deal.

Back in February, Tesla officially launched a new trim of the Cybertruck, the All-Wheel-Drive, starting at just $59,990. It was a lot of truck for the money, especially considering what it offered the Rear-Wheel-Drive variant for last year, which was a total flop.

The $59,990 price that was offered initially was a deal due to its 325-mile range rating, powered tonneau, three bed outlets, Powershare capability, coil springs with adaptive damping for a refined suspension feel, Steer-by-Wire and four-wheel steering, a 6′ x 4′ composite bed, towing capacity of 7,500 pounds, and a powered frunk.

Tesla is now nearing deliveries of this trim, according to watcher Sawyer Merritt, as Tesla has officially started assigning VINs to people who ordered the vehicle initially:

Earlier this month, we reported on units of the trim being spotted outside Gigafactory Texas by Joe Tegtmeyer.

Tesla Giga Texas buzzing as new Cybertruck appears to enter production

This Cybertruck trim was interesting because it was released basically out of nowhere, priced incredibly well, and gathered many orders in a small amount of time. However, CEO Elon Musk noted just days afterward that the vehicle would only be priced at this bargain level for ten days.

Tesla fans were not happy.

However, the issues with the pricing strategy have blown over since the February unveiling event, and now that deliveries are near, Tesla fans are anticipating the truck making its way to their driveways soon.

The truck is currently priced at $69,990, and deliveries for new orders are slated for between August and September 2026.

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