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United Launch Alliance successfully test fires new Vulcan rocket

The United Launch Alliance (ULA) Vulcan rocket successfully conducts a Flight Readiness Firing (FRF) in preparation for the inaugural flight. Photo by United Launch Alliance

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United Launch Alliance successfully test-fires new Vulcan rocket

Following a successful Flight Tanking Test (FTT), United Launch Alliance fired up the Vulcan rocket for the first time last night. The two Blue Origin-built BE-4 rocket engines ignited for 6 seconds and pushed ULA closer to their maiden launch of the rocket.

United Launch Alliance stated they are more than 98 percent through the qualification program for Vulcan, and after reviewing data from the Flight Readiness Firing (FRF) and closing the Centaur V anomaly investigation, they will then announce launch plans.

Ignition of the Blue Origin built BE-4 engines (Credit United Launch Alliance)

During this test firing, the BE-4 engines ignited at T- 4.88 seconds and ramped up to 60% power for 2 seconds before powering down.

The United Launch Alliance Vulcan Centaur rocket has faced many delays leading up to this moment, most recently experiencing an anomaly of the Centaur V upper stage that was undergoing qualification testing at the Marshall Space Flight Center in Alabama.

ULA is currently conducting an investigation into the cause of the anomaly, and according to ULA CEO Tory Bruno, they found the issue was on the Centaur upper stage itself, but they are still determining if changes will need to be made to its current flight article that is stacked on Vulcan.

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Prior to this unexpected issue, Blue Origin originally had planned to deliver two of their flight-ready BE-4 engines to ULA for integration onto the Vulcan rocket by 2020, but various delays in qualifications and testing meant their delivery slipped significantly to late 2022.

Following their integration onto the Vulcan rocket’s first stage, it was then shipped aboard ULA’s ‘RocketShip’ down the Mississippi River, through the Gulf of Mexico, and after rounding the southern tip of Florida to Port Canaveral, Florida, after which it was unloaded and then transported to the Vertical Integration Facility at Cape Canaveral Space Force Station.

Vulcan stands at SLC-40 prior to its Flight Readiness Firing (Credit United Launch Alliance)

This FRF test comes before the planned Summer launch of Vulcan Centaur carrying Astrobotics Peregrine Lunar lander and Amazon’s first two Kuiper satellites, their answer to the SpaceX Starlink satellite constellation.

Also known as the CERT-1 flight, the Vulcan Centaur rocket needs to perform 2 successful launches to qualify to launch national security payloads for the U.S. Space Force and other government payloads.

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The second flight will feature the first launch of the Sierra Space Dream Chaser space plane, which will deliver supplies to the International Space Station. As of now, the majority of the payload manifest for Vulcan Centaur is Amazon’s Kuiper satellite constellation and U.S. Space Force national security missions.

The Vulcan Centaur rocket has a few configurations available to suit multiple payload sizes, the rocket can fly with just the 2 BE-4 engines delivering 1.1 million pounds of thrust at sea level to flying with 2, 4, or 6 solid rocket boosters and with 6 SRB’s it would bring its thrust up to 3.8 million pounds.

This would make the Vulcan Centaur capable of delivering 60,000 lbs (27,200 kg) to low Earth orbit or 25,400 lbs (11,500 kg) to the Moon. ULA is also working toward its SMART re-use system, which will allow the 2 BE-4 engines to separate from the first stage, and after an inflatable heatshield deploys, they would return to Earth and splash down for recovery and refurb for their next mission.

However, it is unknown when ULA will begin using this capability.

Questions or comments? Shoot me an email @ rangle1555@gmail.com, or Tweet me @RDAnglePhoto.

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Launch journalist, specializing in launch photography. Based on the Space Coast, a short drive from Cape Canaveral and the SpaceX launch pads.

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Elon Musk

Tesla addresses door handle complaints with simple engineering fix

“We’ll have a really good solution for that. I’m not worried about it.”

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Tesla Model S self-presenting door handle
Tesla Model S self-presenting door handle (Credit: TesBros)

Tesla is going to adjust one heavily scrutinized part of its vehicles after recent government agencies have launched probes into an issue stemming from complaints from owners.

Over the past few days, we have reported on the issues with Tesla’s door handle systems from both the Chinese and American governments.

In China, it dealt with the Model S, while the United States’ National Highway Traffic Safety Administration (NHTSA) reported nine complaints from owners experiencing issues with 2021 Model Ys, as some said they had trouble entering their car after the 12V battery was low on power.

Bloomberg, in an interview with Tesla Chief Designer Franz von Holzhausen, asked whether the company planned to adjust the door handle design to alleviate any concerns that regulatory agencies might have.

Regarding the interior latch concerns in the United States:

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  • Von Holzhausen said that, while a mechanical door release resolves this problem, Tesla plans to “combine the two” to help reduce stress in what he called “panic situations.”
  • He also added that “it’s in the cars now…The idea of combining the electronic and the manual one together in one button, I think, makes a lot of sense.” Franz said the muscle memory of reaching for the same button will be advantageous for children and anyone who is in an emergency.

Regarding the exterior door handle concerns in China:

  • Von Holzhausen said Tesla is reviewing the details of the regulation and confirmed, “We’ll have a really good solution for that. I’m not worried about it.”

The new Model Y already has emergency mechanical door release latches in the back, but combining them in future vehicles seems to be an ideal solution for other vehicles in Tesla’s lineup.

It will likely help Tesla avoid complaints from owners about not having an out in the event of a power outage or accident. It is a small engineering change that could be extremely valuable for future instances.

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Elon Musk calls out viral claim of 10,000 Tesla Optimus deal: “Fake”

For now at least, Tesla seems determined to focus on the development of Optimus V3.

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Credit: Tesla Optimus/X

Elon Musk has provided some clarification to recent reports suggesting that PharmAGRI, a US pharmaceutical and agricultural infrastructure company, is looking to deploy 10,000 Optimus robots for its operations.

Musk posted his clarification on social media platform X.

Alleged Optimus purchase

Recently, reports emerged stating that PharmAGRI Capital Partners will be tapping into Tesla’s humanoid robots for its operations. The firm claimed that it had executed a Letter of Intent with Tesla to deploy up to 10,000 Optimus Gen 3+ humanoid robots across its SuperPharm and CEA facilities. This should allow the company to automate its labor and ensure diversion control.

A comment from Lynn Stockwell, Chairwoman & CEO, suggested that the company really was partnering with Tesla. “With Tesla robotics powering our facilities and DEA-licensed infrastructure in place, we can scale with precision, meet federal sourcing mandates, and deliver therapies that are compliant, secure, and American-made,” she said. 

Elon Musk clariies

News of PharmAGRI’s Optimus claims quickly spread on social media, though some Tesla watchers argued that it seemed unlikely that the EV maker will commit two legions of Optimus robots to a rather unknown company this early. Some pointed out that Tesla typically commits to high-profile customers to test its early products, such as PepsiCo with the Tesla Semi. 

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Photos from PharmAGRI’s website depicting Tesla Optimus bots, as well as the rather basic look of the website itself, also brought more reservations to the company’s claims. Ultimately, Elon Musk weighed in on the matter, responding to a post about PharmAGRI’s Optimus-filled webpage. Musk was quick and direct, simply stating, “Fake.”

Elon Musk’s comments were quite unsurprising considering that Optimus is still very much in active development, and thus, it is quite unlikely that the company is already taking orders or even Letters of Intent from potential customers at this time. For now at least, Tesla seems determined to focus on the development of Optimus V3, which Musk has noted will be “sublime.”

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Elon Musk: Self-sustaining city on Mars is plausible in 25-30 years

Musk noted that true self-sufficiency requires Mars to develop “all the ingredients of civilization.”

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Credit: Elon Musk/X

Elon Musk has stated that a self-sustaining human settlement on Mars could be established in 25-30 years, provided launch capacity increases dramatically in the coming decades. 

Speaking at the All-In Summit, the SpaceX CEO said building a self-sufficient colony depends on exponential growth in “tonnage to Mars” with each launch window, highlighting Starship’s role as the company’s pathway to interplanetary initiatives.

Mars settlement goals

Musk noted that true self-sufficiency requires Mars to develop “all the ingredients of civilization,” from food production to microchip manufacturing. Starship Version 3 is expected to support the first uncrewed Mars test flights, while future iterations could reach 466 feet in height and deliver larger payloads critical for settlement. Ultimately, Musk stated that an aggressive timeline for a city on Mars could be as short as 30 years, as noted in a Space.com report.

“I think it can be done in 30 years, provided there’s an exponential increase in the tonnage to Mars with each successive Mars transfer window, which is every two years. Every two years, the planets align and you can transfer to Mars. 

“I think in roughly 15, but maybe as few as 10, but 10-15-ish Mars transfer windows. If you’re seeing exponential increases in the tonnage to Mars with each Mars transfer window, then it should be possible to make Mars self-sustaining in about call it roughly 25 years,” Musk said. 

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Starship’s role

Starship has flown in a fully stacked configuration ten times, most recently in August when it completed its first payload deployment in orbit. The next flight will close out the Version 2 program before transitioning to Starship Version 3, featuring Raptor 3 engines and a redesigned structure capable of lifting over 100 tons to orbit.

While SpaceX has demonstrated Super Heavy booster reuse, Ship reusability remains in development. Musk noted that the heat shield is still the biggest technical hurdle, as no orbital vehicle has yet achieved rapid, full reuse.

“For full reusability of the Ship, there’s still a lot of work that remains on the heat shield. No one’s ever made a fully reusable orbital heat shield. The shuttle heat shield had to go through nine months of repair after every flight,” he said. 

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