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United Launch Alliance successfully test fires new Vulcan rocket

The United Launch Alliance (ULA) Vulcan rocket successfully conducts a Flight Readiness Firing (FRF) in preparation for the inaugural flight. Photo by United Launch Alliance

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United Launch Alliance successfully test-fires new Vulcan rocket

Following a successful Flight Tanking Test (FTT), United Launch Alliance fired up the Vulcan rocket for the first time last night. The two Blue Origin-built BE-4 rocket engines ignited for 6 seconds and pushed ULA closer to their maiden launch of the rocket.

United Launch Alliance stated they are more than 98 percent through the qualification program for Vulcan, and after reviewing data from the Flight Readiness Firing (FRF) and closing the Centaur V anomaly investigation, they will then announce launch plans.

Ignition of the Blue Origin built BE-4 engines (Credit United Launch Alliance)

During this test firing, the BE-4 engines ignited at T- 4.88 seconds and ramped up to 60% power for 2 seconds before powering down.

The United Launch Alliance Vulcan Centaur rocket has faced many delays leading up to this moment, most recently experiencing an anomaly of the Centaur V upper stage that was undergoing qualification testing at the Marshall Space Flight Center in Alabama.

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ULA is currently conducting an investigation into the cause of the anomaly, and according to ULA CEO Tory Bruno, they found the issue was on the Centaur upper stage itself, but they are still determining if changes will need to be made to its current flight article that is stacked on Vulcan.

Prior to this unexpected issue, Blue Origin originally had planned to deliver two of their flight-ready BE-4 engines to ULA for integration onto the Vulcan rocket by 2020, but various delays in qualifications and testing meant their delivery slipped significantly to late 2022.

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Following their integration onto the Vulcan rocket’s first stage, it was then shipped aboard ULA’s ‘RocketShip’ down the Mississippi River, through the Gulf of Mexico, and after rounding the southern tip of Florida to Port Canaveral, Florida, after which it was unloaded and then transported to the Vertical Integration Facility at Cape Canaveral Space Force Station.

Vulcan stands at SLC-40 prior to its Flight Readiness Firing (Credit United Launch Alliance)

This FRF test comes before the planned Summer launch of Vulcan Centaur carrying Astrobotics Peregrine Lunar lander and Amazon’s first two Kuiper satellites, their answer to the SpaceX Starlink satellite constellation.

Also known as the CERT-1 flight, the Vulcan Centaur rocket needs to perform 2 successful launches to qualify to launch national security payloads for the U.S. Space Force and other government payloads.

The second flight will feature the first launch of the Sierra Space Dream Chaser space plane, which will deliver supplies to the International Space Station. As of now, the majority of the payload manifest for Vulcan Centaur is Amazon’s Kuiper satellite constellation and U.S. Space Force national security missions.

The Vulcan Centaur rocket has a few configurations available to suit multiple payload sizes, the rocket can fly with just the 2 BE-4 engines delivering 1.1 million pounds of thrust at sea level to flying with 2, 4, or 6 solid rocket boosters and with 6 SRB’s it would bring its thrust up to 3.8 million pounds.

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This would make the Vulcan Centaur capable of delivering 60,000 lbs (27,200 kg) to low Earth orbit or 25,400 lbs (11,500 kg) to the Moon. ULA is also working toward its SMART re-use system, which will allow the 2 BE-4 engines to separate from the first stage, and after an inflatable heatshield deploys, they would return to Earth and splash down for recovery and refurb for their next mission.

However, it is unknown when ULA will begin using this capability.

Questions or comments? Shoot me an email @ rangle1555@gmail.com, or Tweet me @RDAnglePhoto.

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Launch journalist, specializing in launch photography. Based on the Space Coast, a short drive from Cape Canaveral and the SpaceX launch pads.

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Tesla’s dedicated Optimus factory construction officially underway at Giga Texas

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(Credit: Tesla)

Tesla’s dedicated factory for building up to ten million Optimus units is officially under construction at Gigafactory Texas.

Drone footage released on May 27 by Giga Texas observer Joe Tegtmeyer captures the significant milestone of the first steel structure officially standing at Tesla’s new Optimus factory on the North Campus of the facility.

Phase two of land reclamation is advancing steadily, and the progress will let the new building extend nearly the full length of the main Giga Texas factory, potentially exceeding 4,000 feet, while measuring somewhere between 50 and 70 meters narrower. Extensive foundation work is proceeding as well.

This facility forms a central element of Tesla’s broader North Campus expansion at Giga Texas. The project will add more than 5.2 million square feet of new industrial space. It sits alongside other advanced developments, including a Terafab for next-gen AI chips. The scale reflects Tesla’s commitment to transforming humanoid robotics into a core pillar of the company’s future.

Musk has said that Optimus will be the biggest product in the world on several occasions. He believes it will be Tesla’s biggest valuation contributor.

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Tesla prepares to expand Giga Texas with new Optimus production plant

Tesla plans to build about 10 million robots at the site annually once it is completed, which would be about 27,000 units each day.

The Optimus plant at Giga Texas is part of Tesla’s phased strategy for Optimus manufacturing. In an effort to start production of the robot well before the Giga Texas plant is complete, Tesla ended production of the Model S and Model X vehicles, which were built in Fremont, California, to make way for initial Optimus manufacturing efforts.

Production there will start in either July or August of this year, and early units will support internal factory tasks while the team gathers real-world data to refine processes. The Gigafactory Texas facility will house a second-gen production line. It targets high-volume output starting in Summer 2027.

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Musk has repeatedly described Optimus as potentially more valuable than Tesla’s entire vehicle business. Current versions are already completing minor tasks around various facilities, while Tesla continues to refine its abilities and add new features.

Tesla’s total investment could reach several billion dollars. Significant challenges lie ahead, including the creation of an entirely new manufacturing ecosystem, the refinement of AI systems for dependable autonomy, and the development of reliable supply chains for actuators, sensors, and other components.

Nevertheless, the visible progress at Giga Texas highlights Tesla’s capacity to translate ambitious concepts into physical reality.

Tesla’s Optimus factory stands as much more than a simple expansion project, as it is quite literally the second phase of what could potentially be the biggest product ever. With construction beginning, 2027 is poised to become a transformative year for Tesla, as it evolves even further from an electric vehicle leader into a pioneer of intelligent, general-purpose machines.

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Tesla teases going Plaid Mode with the Model 3

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Credit: Tesla

Tesla Vice President of Vehicle Engineering, Lars Moravy, recently revealed the company has thought about introducing a Plaid powertrain on the Model 3, but there could be some challenges involved.

On the Ride the Lightning podcast, Moravy revealed that he thinks about a Plaid Model 3 “all the time,” and it certainly has a place in Tesla’s potential lineup of future vehicles.

Now that the Plaid powertrain is technically defunct due to the newfound absence of the Model S and Model X, Tesla could find a way to reintroduce the lightning-quick trim level to its mass-market vehicles.

But there are going to be some challenges with it. Moravy said that the Model 3 Plaid would likely adopt the carbon-sleeved motors that the Model S Plaid had. However, packaging would be a major challenge, as Moravy said on the podcast, it would be a “tight engineering squeeze.”

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It’s important to note that there are no active production plans for the Model 3 Plaid at this point, but it’s also worth noting that with the Model S and Model X Plaid no longer available, Tesla would likely be willing to introduce something that is even more white-knuckle than the Model 3 Performance, which already boasts a 2.9-second 0-60 MPH acceleration rate and a top speed of 163 MPH.

Of course, there is the Roadster, but we don’t know when that will exactly make it to market, and we know that, for sure, it will not be accessible to many.

Tesla unveils juicy new detail on the Roadster and hints at new unveil timeline

Tesla has prided itself in building some of the best cars out there, but they’re also interested in building cars that are simply fun to be in.

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A Plaid Model 3 could truly push the limits and could end up being one of the best cars Tesla will ever build, especially if it can shave off at least half of a second from its 0-60 MPH time and increase its top speed slightly.

More than anything, the real changes will be in the ride and aerodynamics. Tesla improving things like the suspension, handling, and downforce will be the true trademarks of its Plaid powertrain; putting it in the Model 3 could be a great move for the company and for customers interested in high-end performance.

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NASA’s first human outpost on the Moon starts now – SpaceX on deck

NASA named the rovers, landers, and vendors that will build America’s first Moon Base.

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NASA has laid out its most detailed Moon Base plan to date, describing a permanent outpost near the Moon’s south pole that the agency intends to build over the coming decade as a direct stepping stone to Mars. “The Moon Base will be America’s and humanity’s first outpost on another celestial world,” NASA Administrator Jared Isaacman said, adding that every mission crewed and uncrewed “will be a learning opportunity as we return to the lunar surface, build the infrastructure to stay, and master the skills required to live and operate in one of the most demanding and dangerous environments imaginable.”

The plan is structured in three phases involving both uncrewed and crewed missions to deliver equipment, vehicles, and infrastructure to the surface, with the first three moon base missions targeted to launch before the end of 2026.

Moon Base I, targeting fall 2026, will use Blue Origin’s Blue Moon Mark 1 lander to deliver scientific instruments to the Shackleton Connecting Ridge, the same region where Artemis astronauts will land. Moon Base II will send Astrobotic’s Griffin lander carrying more than 1,100 pounds of cargo including Astrolab’s FLIP rover to begin developing mobility systems on the surface. Moon Base III will carry the Lunar Vertex science mission on Intuitive Machines’ Nova-C Trinity lander to study lunar swirls near the south pole, with ESA and Korean science payloads aboard.

Elon Musk pivots SpaceX plans to Moon base before Mars

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On the rover side, NASA awarded Astrolab $219 million and Lunar Outpost $220 million to build the first phase of Lunar Terrain Vehicles, with both rovers targeted for deployment to the lunar surface by 2028. Astrolab’s crewed rover weighs roughly 2,000 pounds and can reach over 6 mph. Lunar Outpost’s Pegasus rover can operate autonomously or via remote control at over 9 mph. Blue Origin separately received $188 million with an option worth $280.4 million to deliver cargo landers for rover transport.

NASA also confirmed that MoonFall, a mission deploying four survey drones to scout Artemis landing sites, has selected Firefly Aerospace to build the transport spacecraft, with a 2028 launch target.

SpaceX sits at the center of that commercial layer. SpaceX holds the NASA Human Landing System contract for the Starship-derived lander that will put astronauts on the surface under Artemis IV, currently targeting 2028. Before that can happen, SpaceX must demonstrate in-orbit propellant transfer at scale, a process requiring multiple Starship tanker launches to fuel a single mission. Water ice at the lunar south pole is central to the base’s long-term viability, as it can be converted into drinking water, breathable oxygen, and rocket fuel, directly reducing dependence on Earth resupply. That resource loop becomes far more practical if Starship can land and be refueled on or near the Moon itself.

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Elon Musk has publicly stated that Starship V3, which recently completed its first flight, should be capable enough for initial Mars missions. The Moon Base plan announced Tuesday is the infrastructure layer that connects everything between those two ambitions, and SpaceX is the only American company currently contracted to build the rocket that gets humans to either destination.

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