News
United Launch Alliance successfully test fires new Vulcan rocket
United Launch Alliance successfully test-fires new Vulcan rocket
Following a successful Flight Tanking Test (FTT), United Launch Alliance fired up the Vulcan rocket for the first time last night. The two Blue Origin-built BE-4 rocket engines ignited for 6 seconds and pushed ULA closer to their maiden launch of the rocket.
United Launch Alliance stated they are more than 98 percent through the qualification program for Vulcan, and after reviewing data from the Flight Readiness Firing (FRF) and closing the Centaur V anomaly investigation, they will then announce launch plans.
Ignition of the Blue Origin built BE-4 engines (Credit United Launch Alliance)
During this test firing, the BE-4 engines ignited at T- 4.88 seconds and ramped up to 60% power for 2 seconds before powering down.
The United Launch Alliance Vulcan Centaur rocket has faced many delays leading up to this moment, most recently experiencing an anomaly of the Centaur V upper stage that was undergoing qualification testing at the Marshall Space Flight Center in Alabama.
ULA is currently conducting an investigation into the cause of the anomaly, and according to ULA CEO Tory Bruno, they found the issue was on the Centaur upper stage itself, but they are still determining if changes will need to be made to its current flight article that is stacked on Vulcan.
? Let’s relive that beautiful #VulcanRocket Flight Readiness Firing! #CountdowntoVulcan ? pic.twitter.com/WqPe3jbpiW
— ULA (@ulalaunch) June 8, 2023
Prior to this unexpected issue, Blue Origin originally had planned to deliver two of their flight-ready BE-4 engines to ULA for integration onto the Vulcan rocket by 2020, but various delays in qualifications and testing meant their delivery slipped significantly to late 2022.
Following their integration onto the Vulcan rocket’s first stage, it was then shipped aboard ULA’s ‘RocketShip’ down the Mississippi River, through the Gulf of Mexico, and after rounding the southern tip of Florida to Port Canaveral, Florida, after which it was unloaded and then transported to the Vertical Integration Facility at Cape Canaveral Space Force Station.
Vulcan stands at SLC-40 prior to its Flight Readiness Firing (Credit United Launch Alliance)
This FRF test comes before the planned Summer launch of Vulcan Centaur carrying Astrobotics Peregrine Lunar lander and Amazon’s first two Kuiper satellites, their answer to the SpaceX Starlink satellite constellation.
Also known as the CERT-1 flight, the Vulcan Centaur rocket needs to perform 2 successful launches to qualify to launch national security payloads for the U.S. Space Force and other government payloads.
The second flight will feature the first launch of the Sierra Space Dream Chaser space plane, which will deliver supplies to the International Space Station. As of now, the majority of the payload manifest for Vulcan Centaur is Amazon’s Kuiper satellite constellation and U.S. Space Force national security missions.
The Vulcan Centaur rocket has a few configurations available to suit multiple payload sizes, the rocket can fly with just the 2 BE-4 engines delivering 1.1 million pounds of thrust at sea level to flying with 2, 4, or 6 solid rocket boosters and with 6 SRB’s it would bring its thrust up to 3.8 million pounds.
This would make the Vulcan Centaur capable of delivering 60,000 lbs (27,200 kg) to low Earth orbit or 25,400 lbs (11,500 kg) to the Moon. ULA is also working toward its SMART re-use system, which will allow the 2 BE-4 engines to separate from the first stage, and after an inflatable heatshield deploys, they would return to Earth and splash down for recovery and refurb for their next mission.
However, it is unknown when ULA will begin using this capability.
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News
Tesla confirms that it finally solved its 4680 battery’s dry cathode process
The suggests the company has finally resolved one of the most challenging aspects of its next-generation battery cells.
Tesla has confirmed that it is now producing both the anode and cathode of its 4680 battery cells using a dry-electrode process, marking a key breakthrough in a technology the company has been working to industrialize for years.
The update, disclosed in Tesla’s Q4 and FY 2025 update letter, suggests the company has finally resolved one of the most challenging aspects of its next-generation battery cells.
Dry cathode 4680 cells
In its Q4 and FY 2025 update letter, Tesla stated that it is now producing 4680 cells whose anode and cathode were produced during the dry electrode process. The confirmation addresses long-standing questions around whether Tesla could bring its dry cathode process into sustained production.
The disclosure was highlighted on X by Bonne Eggleston, Tesla’s Vice President of 4680 batteries, who wrote that “both electrodes use our dry process.”
Tesla first introduced the dry-electrode concept during its Battery Day presentation in 2020, pitching it as a way to simplify production, reduce factory footprint, lower costs, and improve energy density. While Tesla has been producing 4680 cells for some time, the company had previously relied on more conventional approaches for parts of the process, leading to questions about whether a full dry-electrode process could even be achieved.
4680 packs for Model Y
Tesla also revealed in its Q4 and FY 2025 Update Letter that it has begun producing battery packs for certain Model Y vehicles using its in-house 4680 cells. As per Tesla:
“We have begun to produce battery packs for certain Model Ys with our 4680 cells, unlocking an additional vector of supply to help navigate increasingly complex supply chain challenges caused by trade barriers and tariff risks.”
The timing is notable. With Tesla preparing to wind down Model S and Model X production, the Model Y and Model 3 are expected to account for an even larger share of the company’s vehicle output. Ensuring that the Model Y can be equipped with domestically produced 4680 battery packs gives Tesla greater flexibility to maintain production volumes in the United States, even as global battery supply chains face increasing complexity.
Elon Musk
Tesla Giga Texas to feature massive Optimus V4 production line
This suggests that while the first Optimus line will be set up in the Fremont Factory, the real ramp of Optimus’ production will happen in Giga Texas.
Tesla will build Optimus 4 in Giga Texas, and its production line will be massive. This was, at least, as per recent comments by CEO Elon Musk on social media platform X.
Optimus 4 production
In response to a post on X which expressed surprise that Optimus will be produced in California, Musk stated that “Optimus 4 will be built in Texas at much higher volume.” This suggests that while the first Optimus line will be set up in the Fremont Factory, and while the line itself will be capable of producing 1 million humanoid robots per year, the real ramp of Optimus’ production will happen in Giga Texas.
This was not the first time that Elon Musk shared his plans for Optimus’ production at Gigafactory Texas. During the 2025 Annual Shareholder Meeting, he stated that Giga Texas’ Optimus line will produce 10 million units of the humanoid robot per year. He did not, however, state at the time that Giga Texas would produce Optimus V4.
“So we’re going to launch on the fastest production ramp of any product of any large complex manufactured product ever, starting with building a one-million-unit production line in Fremont. And that’s Line one. And then a ten million unit per year production line here,” Musk stated.
How big Optimus could become
During Tesla’s Q4 and FY 2025 earnings call, Musk offered additional context on the potential of Optimus. While he stated that the ramp of Optimus’ production will be deliberate at first, the humanoid robot itself will have the potential to change the world.
“Optimus really will be a general-purpose robot that can learn by observing human behavior. You can demonstrate a task or verbally describe a task or show it a task. Even show it a video, it will be able to do that task. It’s going to be a very capable robot. I think long-term Optimus will have a very significant impact on the US GDP.
“It will actually move the needle on US GDP significantly. In conclusion, there are still many who doubt our ambitions for creating amazing abundance. We are confident it can be done, and we are making the right moves technologically to ensure that it does. Tesla, Inc. has never been a company to shy away from solving the hardest problems,” Musk stated.
Elon Musk
Rumored SpaceX-xAI merger gets apparent confirmation from Elon Musk
The comment follows reports that the rocket maker is weighing a transaction that could further consolidate Musk’s space and AI ventures.
Elon Musk appeared to confirm reports that SpaceX is exploring a potential merger with artificial intelligence startup xAI by responding positively to a post about the reported transaction on X.
Musk’s comment follows reports that the rocket maker is weighing a transaction that could further consolidate his space and AI ventures.
SpaceX xAI merger
As per a recent Reuters report, SpaceX has held discussions about merging with xAI, with the proposed structure potentially involving an exchange of xAI shares for SpaceX stock. The value, structure, and timing of any deal have not been finalized, and no agreement has been signed.
Musk appeared to acknowledge the report in a brief reply on X, responding “Yeah” to a post that described SpaceX as a future “Dyson Swarm company.” The comment references a Dyson Swarm, a sci-fi megastructure concept that consists of a massive network of satellites or structures that orbit a celestial body to harness its energy.
Reuters noted that two entities were formed in Nevada on January 21 to facilitate a potential transaction for the possible SpaceX-xAI merger. The discussions remain ongoing, and a transaction is not yet guaranteed, however.
AI and space infrastructure
A potential merger with xAI would align with Musk’s stated strategy of integrating artificial intelligence development with space-based systems. Musk has previously said that space-based infrastructure could support large-scale computing by leveraging continuous solar energy, an approach he has framed as economically scalable over time.
xAI already has operational ties to Musk’s other companies. The startup develops Grok, a large language model that holds a U.S. Department of Defense contract valued at up to $200 million. AI also plays a central role in SpaceX’s Starlink and Starshield satellite programs, which rely on automation and machine learning for network management and national security applications.
Musk has previously consolidated his businesses through share-based transactions, including Tesla’s acquisition of SolarCity in 2016 and xAI’s acquisition of X last year. Bloomberg has also claimed that Musk is considering a merger between SpaceX and Tesla in the future.
Tesla confirms that it finally solved its 4680 battery’s dry cathode process
Tesla Giga Texas to feature massive Optimus V4 production line
