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United Launch Alliance successfully test fires new Vulcan rocket

The United Launch Alliance (ULA) Vulcan rocket successfully conducts a Flight Readiness Firing (FRF) in preparation for the inaugural flight. Photo by United Launch Alliance

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United Launch Alliance successfully test-fires new Vulcan rocket

Following a successful Flight Tanking Test (FTT), United Launch Alliance fired up the Vulcan rocket for the first time last night. The two Blue Origin-built BE-4 rocket engines ignited for 6 seconds and pushed ULA closer to their maiden launch of the rocket.

United Launch Alliance stated they are more than 98 percent through the qualification program for Vulcan, and after reviewing data from the Flight Readiness Firing (FRF) and closing the Centaur V anomaly investigation, they will then announce launch plans.

Ignition of the Blue Origin built BE-4 engines (Credit United Launch Alliance)

During this test firing, the BE-4 engines ignited at T- 4.88 seconds and ramped up to 60% power for 2 seconds before powering down.

The United Launch Alliance Vulcan Centaur rocket has faced many delays leading up to this moment, most recently experiencing an anomaly of the Centaur V upper stage that was undergoing qualification testing at the Marshall Space Flight Center in Alabama.

ULA is currently conducting an investigation into the cause of the anomaly, and according to ULA CEO Tory Bruno, they found the issue was on the Centaur upper stage itself, but they are still determining if changes will need to be made to its current flight article that is stacked on Vulcan.

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Prior to this unexpected issue, Blue Origin originally had planned to deliver two of their flight-ready BE-4 engines to ULA for integration onto the Vulcan rocket by 2020, but various delays in qualifications and testing meant their delivery slipped significantly to late 2022.

Following their integration onto the Vulcan rocket’s first stage, it was then shipped aboard ULA’s ‘RocketShip’ down the Mississippi River, through the Gulf of Mexico, and after rounding the southern tip of Florida to Port Canaveral, Florida, after which it was unloaded and then transported to the Vertical Integration Facility at Cape Canaveral Space Force Station.

Vulcan stands at SLC-40 prior to its Flight Readiness Firing (Credit United Launch Alliance)

This FRF test comes before the planned Summer launch of Vulcan Centaur carrying Astrobotics Peregrine Lunar lander and Amazon’s first two Kuiper satellites, their answer to the SpaceX Starlink satellite constellation.

Also known as the CERT-1 flight, the Vulcan Centaur rocket needs to perform 2 successful launches to qualify to launch national security payloads for the U.S. Space Force and other government payloads.

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The second flight will feature the first launch of the Sierra Space Dream Chaser space plane, which will deliver supplies to the International Space Station. As of now, the majority of the payload manifest for Vulcan Centaur is Amazon’s Kuiper satellite constellation and U.S. Space Force national security missions.

The Vulcan Centaur rocket has a few configurations available to suit multiple payload sizes, the rocket can fly with just the 2 BE-4 engines delivering 1.1 million pounds of thrust at sea level to flying with 2, 4, or 6 solid rocket boosters and with 6 SRB’s it would bring its thrust up to 3.8 million pounds.

This would make the Vulcan Centaur capable of delivering 60,000 lbs (27,200 kg) to low Earth orbit or 25,400 lbs (11,500 kg) to the Moon. ULA is also working toward its SMART re-use system, which will allow the 2 BE-4 engines to separate from the first stage, and after an inflatable heatshield deploys, they would return to Earth and splash down for recovery and refurb for their next mission.

However, it is unknown when ULA will begin using this capability.

Questions or comments? Shoot me an email @ rangle1555@gmail.com, or Tweet me @RDAnglePhoto.

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Launch journalist, specializing in launch photography. Based on the Space Coast, a short drive from Cape Canaveral and the SpaceX launch pads.

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GM takes latest step to avoid disaster as EV efforts get derailed

There was an even larger step taken this morning, as the Detroit Free Press reported that GM was idling its Factory Zero plant in Michigan until late November, placing about 1,200 workers on indefinite layoff status.

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Credit: GM

General Motors has taken its latest step to avoid financial disaster as its electric vehicle efforts have been widely derailed.

GM’s electric vehicle manufacturing efforts started off hot, and CEO Mary Barra seemed to have a real hold on how the industry and consumers were starting to evolve toward sustainable powertrains. Even former President Joe Biden commended her as being a major force in the global transition to EVs.

However, the company’s plans have not gone as they’ve drawn them up. GM has reported some underwhelming delivery figures in recent quarters, and with the loss of the $7,500 tax credit, the company is planning for what is likely a substantial setback in its entire EV division.

Earlier this month, the company reported it would include a $1.6 billion charge in its quarterly earnings results from EV investments. It was the first true sign that things with GM’s EV projects were going to slow down.

There was an even larger step taken this morning, as the Detroit Free Press reported that GM was idling its Factory Zero plant in Michigan until late November, placing about 1,200 workers on indefinite layoff status.

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This is in addition to the 280 employees it has already laid off after production cuts that happened earlier this year at the Detroit-Hamtramck plant.

After November 24, GM will bring back 3,200 people to work until January 5 to operate both shifts. On January 5, GM is expected to keep 1,200 workers on indefinite layoff.

GM is not the only legacy automaker to make a move like this, as Ford has also started to make a move that reflects a cautious tone regarding how far and how committed it can be to its EV efforts.

After the tax credit was lost, it seemed to be a game of who would be able to float their efforts longest without the government’s help. Tesla CEO Elon Musk long said that the loss of these subsidies would help the company and hurt its competitors, and so far, that is what we are seeing.

Elon Musk was right all along about Tesla’s rivals and EV subsidies

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However, Tesla still has some things to figure out, including how its delivery numbers will be without the tax credit. Its best quarter came in Q3 as the credit was expiring, but Tesla did roll out some more affordable models after the turn of the quarter.

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Tesla expands Robotaxi geofence, but not the garage

This has broadened its geofence to nearly three times the size of Waymo’s current service area, which is great from a comparative standpoint. However, there seems to be something that also needs to be expanded as the geofence gets larger: the size of the Robotaxi fleet.

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Credit: Joe Tegtmeyer | X

Tesla has expanded its Robotaxi geofence four times, once as recently as this week.

However, the company has seemingly kept its fleet size relatively small compared to the size of the service area, making some people — even pro-Tesla influencers — ask for more transparency and an expansion of the number of vehicles it has operating.

Over the past four months, Tesla has done an excellent job of maintaining growth with its service area in Austin as it continues to roll out the early stages of what is the Robotaxi platform.

The most recent expansion brought its size from 170 square miles (440.298 sq. km) to 243 square miles (629.367 sq. km).

Tesla sends clear message to Waymo with latest Austin Robotaxi move

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This has broadened its geofence to nearly three times the size of Waymo’s current service area, which is great from a comparative standpoint. However, there seems to be something that also needs to be expanded as the geofence gets larger: the size of the Robotaxi fleet.

Tesla has never revealed exactly how many Model Y vehicles it is using in Austin for its partially driverless ride-hailing service (We say partial because the Safety Monitor moves to the driver’s seat for freeway routes).

When it first launched Robotaxi, Tesla said it would be a small fleet size, between 10 and 20 vehicles. In late August, after its second expansion of the service area, it then said it “also increased the number of cars available by 50 percent.”

Tesla reveals it has expanded its Robotaxi fleet in Austin

The problem is, nobody knows how many cars were in the fleet to begin with, so there’s no real concrete figure on how many Robotaxis were available.

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This has caused some frustration for users, who have talked about the inability to get rides smoothly. As the geofence has gotten larger, there has only been one mentioned increase in the fleet.

Tesla did not reveal any new figures or expansion plans in terms of fleet size in the recent Q3 Earnings Call, but there is still a true frustration among many because the company will not reveal an exact figure.

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Tesla recalls 6,197 Cybertrucks for light bar adhesive issue

On October 20, Tesla issued a voluntary recall of the impacted vehicles and has identified 619 warranty claims and just a single field report that is related to the issue. 

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Credit: Francisco Garcia (via Greggertruck on X)

Tesla has recalled 6,197 Cybertrucks for a light bar adhesive issue that was utilized by Service to install the aftermarket part.

According to the National Highway Traffic Safety Administration (NHTSA), impacted vehicles may have had the light bar “inadvertently attached to the windshield using the incorrect surface primer.”

Tesla identified an issue with the light bar’s adhesion to glass back in February and worked for months to find a solution. In October, the company performed chemical testing as a part of an engineering study and determined the root cause as the BetaPrime primer it utilized, figuring out that it was not the right surface priming material to use for this specific application.

On October 20, Tesla issued a voluntary recall of the impacted vehicles and has identified 619 warranty claims and just a single field report that is related to the issue.

The component is manufactured by a Romanian company called Hella Romania S.R.L., but the issue is not the primer’s quality. Instead, it is simply the fact that it is not the correct adhesive for this specific type of application.

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Tesla says there are no reports of injuries or deaths due to this issue, and it will be resolved. In the 473 report that the NHTSA released this morning, Tesla said:

“At no charge to customers, Tesla will inspect the service-installed optional off-road light bar accessory for delamination or damage and if either is present, replace the light bar with a new light bar adhered with tape and a positive mechanical attachment. If no delamination or damage is present, Tesla will retrofit the service-installed optional off-road light bar accessory with a positive mechanical attachment.”

This is the third recall applied to Cybertrucks this year, as one on March 18 highlighted the potential for exterior trim panels to detach while driving, and another earlier this month when the NHTSA said its front parking lights were too bright.

Tesla resolved the first with a free assembly replacement, while the headlight issue was fixed with an Over-the-Air software update earlier this week. Owners said there was a noticeable difference in the brightness of the lights now compared to previously.

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