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How does SpaceX measure up to other Mars-destined challengers? [Countdown to Mars, Part 1]

SpaceX isn’t the only organization with eyes set on the skies of Mars. There are other dreamers with their own plans and technology. How does SpaceX measure up?

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Mars - Credit: NASA on The Commons

If it wasn’t entirely clear before, it is now with all the recent announcements from SpaceX: Elon Musk said “Mars”, and he really meant Mars. While Falcon 9 hits milestone after milestone, SpaceX inches closer and closer to “boots on the ground” in red, Martian regolith.

SpaceX isn’t the only organization with eyes set on Martian skies, however. There are other dreamers with their own plans and technology, NASA being a “given” of course. After all, if we’re going to Mars, it’s natural to expect the agency that sent humans to the moon to have something to say about sending humans to another planetary body.

Who all is planning on going to Mars?

To be clear, the Mars planners I’m referring to here are developing full missions for human transport, not just robotics. Further, I’m narrowing the criteria to only include those actively developing the technology rather than working on related scientific studies, developing artistic concepts, engineering helpful devices, and so forth.

In that light, it seems the field thus far consists of two other major players besides SpaceX.

NASA

Credit: NASA

Aptly named, NASA’s “Journey to Mars” program consists of developing all the capabilities needed to achieve what its designation implies. Their vision comprises the development of their next generation rocket, the Space Launch System, coupled with a crew capsule called Orion.

The Space Launch System has three primary components: One main core and two solid rocket boosters, most components being either derived or upgraded from space shuttle technology. The plan is to “evolve” the configurations through three “blocks”, the third of which will be capable of handling all of the payload needs for a mission to Mars.

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The Orion capsule, nicknamed “Apollo on steroids”, is very similar to the capsules used in the Apollo programs, but with significant upgrades such as the heat shield that must handle higher reentry speeds. Further, it will house up to four astronauts (one more than Apollo) while supported by a service module, i.e., a connected structure that will provide resources such as power and oxygen. Overall, it’s about three feet wider than the Apollo capsules, an expansion which translates into a much roomier space square-footage wise.

Somewhere in NASA’s mix is an Asteroid Redirect Mission that involves capturing an asteroid, bringing it into orbit around the moon, and sending crews there to land and study it. Don’t see how that’s really related to Mars? Neither do I, but it’s included on all the “Journey to Mars” posters so it must be. I think I’ve heard people try and explain why the moon wouldn’t suffice for any Mars-related training as well, but I’m personally not convinced enough to really cite the argument. I’m not alone in that confusion, either.Credit: NASA-MSFC

Personally, I’d prefer the pure scientific study of an asteroid to be the justification for the mission, or maybe even “practice” for a future Armageddon event, but when everyone is drumming for Mars, I guess you do what you can. I’ve read that NASA attempted to market it as both of those, but the attempts weren’t successful.

Oh, wait. They changed “asteroid” to “large boulder on an asteroid”. I wonder why? Some of their pages are still citing the original mission… Perhaps it was always either/or?

Speaking of that poster, there’s a space habitat and Mars transfer craft listed, but no other details are provided. NASA’s political and budgetary constraints seem to be limiting any details about how they plan on getting to Mars (landing in particular) once SLS and Orion are flying. These types of restrictions are the reason NASA even has other contenders for the mission, although those same challengers are the ones pushing the journey into the public drumming in the first place.

Mars One

Exploration Imagery by NASA on The Commons is provided with no known copyright restrictions.

Mars One is a non-profit foundation which hopes to send astronauts they select and train through an in-house application process to Mars via technology they will pay to have built and launched using current service providers.

Founded by Dutch scientist-entrepreneurs Bas Lansdorp and Arno Wielders in 2011, Mars One is an unusual player in the Mars transport game. It is not an aerospace company, as all systems are designed and built by outsourced companies, and their planned sources of funding are private investment and the creation of a reality show documenting the astronauts’ mission from training through their first steps on Mars (although they’ve had some recent troubles with that). Mars One would also like you to purchase plenty of merchandise in the meantime to support their efforts and have even set up a “point” system to encourage this.

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For their astronauts, the company solicited applications from would-be space travelers around the world via the Internet, received about two hundred thousand responses, and is now in the process of narrowing down their candidate field to a maximum of twenty-four hopefuls (six groups of four, specifically) that will train together for the next ten years before groups are shuttled off to Mars every two years.

Mars One also plans on having their entire human habitat set up by rovers prior to the first astronaut arrivals, meaning there will be several cargo missions to the surface in the lead-up years. Their first unmanned mission is planned for 2020 wherein some tech will be put to the test along with placing a communications satellite in orbit. Then, a rover and second communications satellite is planned for 2022, followed by cargo missions in 2024 to have the habitat fully operational by 2025 in advance of the first crew arrival in 2027.

Oh, by the way, their trip to Mars will be one-way. According to them, it’s a strategic choice, not a matter of insurance liability for guaranteeing return.

While all space-going organizations face criticism in one way or another, the criticism lodged at Mars One is fairly significant, some even labeling the mission as a scam. To be fair, the nature of their mission combined with the lack of government backing or a billionaire founder puts them in the position that demands fundraising to be a primary activity. Add to that an estimated mission cost of six billion dollars and skepticism quickly rises. Everything involved becomes subject to close analysis.

Their plans aren’t impossible, of course, just full of challenges without perceivable solutions. I don’t personally believe the mission is a scam, and I don’t doubt its long-term viability should the astronauts actually make it to Mars; I think they won’t be the only crews visiting the planet come the days when their intentions match their funding needs, therefore a “back up” plan is essentially built-in. However, I also see a ten-year mission plan that is placing a lot of faith in contract work that is supposed to produce what SpaceX is still working on fourteen years after-the-fact and with a much better financial portfolio.

Honorable Mention: “Mars Direct” by The Mars Society

Founded in 1998 by Dr. Robert Zubrin (and “others”), The Mars Society has made humans on Mars their business for a very long time. Since they are not an organization primarily developing & building technology to go to Mars, I have to classify them as “honorable mention”; however, their contributions to the effort should definitely be noted. Elon Musk certainly has.

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Dr. Zubrin of The Mars Society introduces Elon Musk. (Credit: Chris Radcliff under CC by SA-2.0.)

Dr. Zubrin of The Mars Society introduces Elon Musk. (Credit: Chris Radcliff under CC by SA-2.0.)

“Mars Direct” is The Mars Society’s detailed plan for putting humans on Mars and, like Mars One, it focuses on building components using existing technology to achieve orbit and landing rather than depending on future developments. It advocates a “live off the land” approach that minimizes cargo needs.

The Mars Direct mission would comprise two phases. First, using a heavy lift launch vehicle, a fuel generation structure would be sent to the Martian surface to generate a Methane/Oxygen bipropellant for a return trip and to power equipment. Second, another fuel generation structure plus a crew and habitat would be sent and landed near the first structure. While in orbit, the effects of zero gravity would be mitigated by rotation of the crew vehicle via a tether connected to the spent upper stage of the transport rocket to act as an anchor. The crew missions would necessarily require a two-year length due to the orbital proximities of Earth and Mars combined with the six-month travel time each way.

Unlike Mars One, this plan has been developed with incredible detail and was published in 1991 by Dr. Zubrin, David A. Baker, and Owen Gwynne. The Mars Society also has annual conferences (this year’s will be the 19th one) which both flesh out the plan’s details and feature speakers across the aerospace spectrum discussing the various aspects. Dr. Zubrin’s book, The Case for Mars, fleshes out the plan in a more readable format, and there’s also plenty of good stuff on the Mars One website.

SpaceX’s Plan for Mars

The founding goal of SpaceX was, and still is, making humans a multiplanet species. Therefore, no incredibly detailed introduction or lengthy explanation is really needed for them when discussing companies interested in going to Mars (see: publicity). However, for the sake of being thorough (and for the sake of sake’s sake), let’s review the Musk brand for Mars.

Credit: SpaceX

Known for its Falcon rocket series (along with its famous founder), SpaceX isn’t hitching a ride to Mars as is Mars One, thereby avoiding the potential pitfall of being “all dressed up with nowhere to go”. They’re building their own ride: The Falcon Heavy.

Scheduled for a test launch this November, the Falcon Heavy will be the most powerful rocket in operation since the Saturn V was used for the Apollo moon program. With three cores powered by nine Merlin engines each, Falcon Heavy will be able to haul around 120,000 pounds to low earth orbit (LEO), 50,000 pounds to geostationary transfer orbit (GTO), and 30,000 pounds of payload to Mars. Just for fun, SpaceX’s website also cites a 6,400 pound payload capacity for trips to Pluto.

Credit: SpaceXSpaceX is also developing their own crew capsule, the Dragon (“Red Dragon” when on its way to Mars), which will include a propulsive landing system (i.e., it can hover) via its eight SuperDraco engines. The landing system also doubles as an emergency escape system in the event that there’s a problem during launch, and while space traveling, Dragon will be supported by a “trunk” (essentially with the same function as Orion’s service module) to support missions as needed.

Now, pardon my excitement, but these things are really cool. The SuperDraco engines are doubled up and self-contained, meaning that the lander can lose up to half its engines and still land safely, and if anything goes wrong with one engine, it’s isolated to not impact the others. The engines are also 3D-printed out of Inconel, a high performance nickel-based super alloy.

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Bonus level! SpaceX’s long-terms plans don’t just include short(ish) jaunts to Mars and back, although, unlike Mars One, there will be an option to return to Earth via regular cargo missions. There also may be an option with their up and coming Mars Colonial Transport vehicle.

The Mars Colonial Transporter is, at the moment, a mysterious development SpaceX is working on to achieve its goal of large-scale Martian colonization. There’s plenty of speculation about the details, but officially, even the size is being kept secret for now. Elon will only reveal it to be “So big.” A few details were shared (or speculations confirmed) during a Reddit “Ask Me Anything “ (AMA)  session this past January such as:

  • The second stage could be reusable
  • The architecture will be completely different from the Falcon/Dragon system
  • The goal payload capacity is 100 metric tons
  • There is a family of methane-based engines called “Raptor” being developed by SpaceX for travel to and exploration of Mars.*

*Note: This detail wasn’t particularly new to the AMA, but there aren’t many original sources where Elon or a SpaceX executive has spoken directly about it, thus I’ve included it.

Overall, it certainly seems like SpaceX is charging ahead compared to the others that are aimed for Mars, but it’s not because of their publicity wins. Their steady march via the piece by piece development of the required technology combined with the customer-driven financial viability of the company as a rocket launch provider are key to the believably that they will actually make Mars “happen”.

Coming Up on Countdown to Mars…

Mars travel posterSpaceX’s colonial “grand plan” reveal is what I’m counting down to with this “Countdown to Mars” article series. Scheduled for September 26th – 30th of this year, Elon Musk has stated that he will be announcing detailed plans for their Mars Colonial Transporter at the International Astronautical Conference in Guadalajara, Mexico. It’s supposed to be so awesome, even Elon can hardly contain himself. To say that I’m incredibly excited as well would be a huge understatement. So I won’t. I’ll just keep writing about things related to it!

Coming up on “Countdown to Mars”…

How do these companies plan on solving some of the biggest challenges for achieving a successful mission to Mars? Then, if we are talking about permanent settlements on Mars, what will the human power structure look like? Or in other words, what kind of government will the first human Martians have?

Stay tuned!

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Accidental computer geek, fascinated by most history and the multiplanetary future on its way. Quite keen on the democratization of space. | It's pronounced day-sha, but I answer to almost any variation thereof.

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Investor's Corner

New drone video shows Tesla’s Optimus Factory reaching a turning point

New drone footage shows Tesla’s dedicated Optimus factory steel frame nearing completion at Giga Texas.

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Tesla’s dedicated Optimus factory at Gigafactory Texas is closing in on a finished steel frame, according to drone footage posted Thursday afternoon by longtime site observer Joe Tegtmeyer. In the video, Tegtmeyer said structural steel assembly is now about five column grids away from reaching the building’s north perimeter beam, putting the primary skeleton in its final stretch roughly six months after Tesla broke ground on the North Campus site in late March.

Tegtmeyer’s footage shows concrete already going in on three upper floors while crews continue laying rebar and pouring grade beam footings at ground level. That kind of parallel work, steel rising at one end of the site while concrete sets at the other, is a scheduling approach Tesla used at the original Giga Texas building and appears to be repeating here to save time before the plant’s targeted 2027 production start.

Teslarati has tracked the building’s progress since Tesla confirmed construction was officially underway in May, when the first steel structure went up on what was then bare, reclaimed land. The facility is part of a more than 5.2 million square foot expansion of Giga Texas’s North Campus that Tesla has said will eventually run nearly the length of the existing vehicle factory, over 4,000 feet, while sitting somewhat narrower. Musk has pegged the long term output target at 10 million Optimus units a year once the line is running at full capacity, a volume that would dwarf the one million unit pilot line Tesla is standing up separately at its Fremont, California factory.

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Tesla Giga Texas to feature massive Optimus V4 production line

The Texas facility sits alongside another major buildout on the same campus. Terafab, the joint Tesla and SpaceX chip fabrication plant that will eventually supply the silicon running Optimus units in the field. Housing robot assembly and chip production on the same grounds is a deliberate supply chain decision, cutting down on the shipping and lead time that would otherwise sit between the two.

Tesla has not given an updated timeline beyond its previously stated goal of bringing high volume Optimus production online at the site in the summer of 2027. Fremont’s smaller pilot line began mass producing the current Gen 3 robot in January, with that plant expected to build tens of thousands of units this year primarily to generate the real world data Tesla needs to refine the robot’s software before Giga Texas ramps up. Six months of visible construction progress, tracked almost entirely through Tegtmeyer’s recurring drone flights, gives the clearest outside look yet at how seriously Tesla is treating that 2027 deadline.

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Investor's Corner

Tesla and SpaceX take “Terafab” Trademark fight to Federal Court

Tesla and SpaceX sue a small Illinois firm after cease and desist letters over Terafab.

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SpaceX Terafab rendering

Tesla and SpaceX are asking a federal judge to rule that their planned Terafab chip factory does not infringe a small Illinois company’s trademark, a request that arrives only after months of quiet negotiation broke down this summer.

The dispute traces to May 18, when Tesla filed three U.S. trademark applications for “Terafab” and “Tesla Terafab,” covering semiconductor chips and related chip making services. TERA-print LLC, a nanotechnology company that has held a federal trademark for “Tera-Fab” since 2021, responded five days later with a cease and desist letter. According to the lawsuit, first reported by Reuters, TERA-print argued that Tesla and SpaceX’s use of “Terafab” would confuse consumers familiar with its own trademark, which covers a desktop photolithography printer sold to researchers for sensor and bioengineering work.

What stands out in the filing is the timing of TERA-print’s own paperwork. One day before sending that cease and desist letter, on May 22, TERA-print applied to expand its existing registration to cover semiconductor materials, silicon chips, nanoelectronic devices and AI design services, categories it had not previously claimed. Tesla and SpaceX call that filing opportunistic in their complaint, noting it arrived two months after Tesla’s public Terafab announcement and just days after Tesla’s own trademark applications went in.

Elon Musk launches TERAFAB: The $25B Tesla-SpaceXAI chip factory that will rewire the AI industry

By June 10, TERA-print was threatening to sue for federal trademark infringement, false designation of origin and unfair competition, the complaint states. Rather than wait to be sued, Tesla, SpaceX and SpaceXAI met with TERA-print six separate times between June and August trying to resolve the dispute directly. Those talks collapsed, and the companies filed for declaratory judgment this week in the U.S. District Court for the Western District of Texas, asking a judge to find that “Terafab” does not infringe TERA-print’s mark before TERA-print can file a claim of its own.

TERA-print isn’t backing down. The company told PCMag it discussed a settlement with Tesla as recently as September 2 and feels misled by what it called Tesla’s professed interest in settling. Its CTO, Andrey Ivankin, said TERA-print holds a Defense Department contract to fabricate semiconductors and partially owns Mattiq Inc., an AI company built on TERA-print’s products, and that the company will vigorously defend its rights.

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Tesla and SpaceX argue the overlap is superficial. Terafab is planned as a $16.8 billion complex spanning roughly 100 million square feet at the Grimes County site SpaceX confirmed last month, built to produce chips for Optimus robots, Tesla’s AI computing needs and SpaceX’s orbital data center ambitions, a scale and purpose the companies say no reasonable consumer would confuse with a tabletop lab printer. TERA-print’s product line has stayed focused on lithography tools for biological and sensor research since it registered its mark in 2021.

The trademark fight is the second legal dispute tied to the Terafab project in the past week, following a separate SpaceX suit aimed at keeping company records about the facility out of public view, as KBTX reported. Whether construction proceeds under the Terafab name now depends on a federal judge in Austin.

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Elon Musk

SpaceX’s next Starship launch is about to attempt its biggest leap yet

SpaceX targets September 22 for Starship Flight 14, its first attempt to reach real orbit.

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SpaceX has set September 22 as the target date for Starship’s 14th test flight, and this one carries a different goal than any of the 13 that came before it. Every previous Starship mission has intentionally flown a suborbital arc, reentering the atmosphere within the same hour it launched. Flight 14 is designed to send the craft into a genuine orbit around Earth for the first time.

The launch window opens at 7:15 a.m. Central time at Starbase in South Texas and runs for 75 minutes, pending regulatory approval, according to SpaceX’s mission description published Tuesday. If the flight goes as planned, Starship will circle the planet roughly six times at an altitude near 275 kilometers over about ten hours before a deorbit burn sends it toward a splashdown in the Pacific Ocean west of Chile, a departure from the Indian Ocean recoveries used on the last several flights.

The mission also marks the first attempt to put a working batch of Starlink V3 satellites into actual service. Flight 13 carried 20 of the new satellites in July, but because that mission never left a suborbital trajectory, the payload reentered along with the ship instead of separating into orbit.

SpaceX tells the FCC that Starship Flight 14 is going to orbit

Each V3 satellite is rated for roughly one terabit per second of downlink capacity, so a successful deployment on Flight 14 would be SpaceX’s largest single jump in network bandwidth since Starlink began flying on Falcon 9.

Flight 13 still did the heavier lifting on the technical side. That July mission flew a deliberately more stressful reentry profile to test Starship’s heat shield, and the ship survived its softest splashdown yet, intact enough for drone inspections shortly after landing. Elon Musk said the flight delivered “all the heat shield data we needed and then some,” a result Teslarati covered in detail when he later said SpaceX had solved the vehicle’s biggest reusability challenge. Flight 14 is where SpaceX starts spending that confidence on an actual orbital insertion rather than another controlled fall back to Earth.

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One thing Flight 14 will not attempt is a tower catch of the ship. Musk floated the idea right after Flight 13, but walked the timeline back in August, saying a catch attempt was more likely “in a few months.” The Super Heavy booster will still aim for its own recovery, targeting an offshore landing point in the Gulf of America, the same approach used on recent flights.

September 22 is SpaceX’s own target, not a locked date. Starship’s schedule has slipped before over hardware readiness and FAA sign off, and the company has said as much in its own mission notes. But the plan itself represents the clearest marker yet that Starship is moving from a suborbital test program into something meant to carry paying payloads and, eventually, people.

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