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5 lessons learned from a long-distance Tesla road trip

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Having logged over 60,000 miles in the past two years with my Model S, I figured my upcoming journey from Boston to Tampa Bay, Florida would be a pretty routine run-of-the-mill Tesla road trip, but soon found out that I still had plenty more lessons to learn when it came to long distance travel.

Update/Note: I realized after I saw a number of comments to this post that I neglected to mention that I didn’t use Autopilot for any of this trip. My Model S, an April 2014 build, sadly doesn’t have the hardware or capability. The trip would have taken the same time with Autopilot but would likely have had some other kinds of experiences to share (good and bad i’m sure).

Trip Routing

EVTripPlanner

Before embarking on my road trip, I mapped out my entire drive using Google directions which indicated that the drive from  Boston, MA to Tampa, FL would take approximately 20 hours. Google factors in traffic and speed of travel, but doesn’t add any time to refuel, eat, etc. If you’re adventurous you can simply hop in your Tesla, input your destination address into the onboard Nav without much planning and begin driving. The Tesla navigation system will guide you to your destination while making use of Superchargers along the way. If you get tired you can always find a hotel, take a pit stop and then carry on the next day.

For many of us, this casual and unplanned approach to a lengthy trip isn’t always ideal. We want to know where we’ll be staying the night and know we’ll have a bed in a nice hotel that offers food at the time we’ll be arriving at. Doing the preparation while sitting in front of your Tesla navigation screen could be frustrating. And if you want to add a stop somewhere along the way, forget it, Tesla doesn’t support that.

Also, beware the onboard Tesla trip planner can be steadfast in its ways. For instance it flat out refused to route us through a convenient charger in Paramus, NJ because of a temporarily “Closed” Supercharger.

Offline Chargers

This had us quite concerned as we were already pretty committed to going in that direction. A quick call to the Tesla store at that charger site revealed that theres nothing wrong with the charger. Evidently the charging speeds are slow after 10pm due to some ongoing battle between Tesla and the local power company. As a result power at the Supercharger station is limited at night. But as long as we were visiting before 10pm we were clear to use the charger. This type of information needs to be conveyed to drivers.

Fortunately there’s a site that helps with some of the planning called EVTripPlanner. This site will help perform similar calculations on what charging stops are needed along the way and also allows you to add waypoints if you want to stop at specific locations outside of Tesla Superchargers. I used EVTripPlanner to plan my trip to Florida.

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Calculating Driving Time

First Model X we saw in the wild at Lumberton, NC Supercharger

First Model X seen in the wild at Lumberton, NC Supercharger

At the time I planned the trip, EVTripPlanner did not have the ability to track charging times. Though I knew that had to factor in the amount of time spent at each charger before computing my total drive time, I severely underestimated the amount of time needed for charging. EVTripPlanner has since added the feature to take into account charging times.

If you take a look at the app now for the same route, EVTripPlanner will tell you that charging will add and additional 8 hours and 48 minutes of charging through a combined 11 Supercharger stops along the way. Your 21 hour drive turns into a 30 hour drive. This backs into an increase of time spent by 43%.

When I did the math myself I used an average of 30 minutes per stop. The problem with that approach is somewhere along the way I did the math wrong and things didn’t add up right. Perhaps I missed a leg somewhere along the way. More on that later.

EVTripPlanner doesn’t currently provide an “elapsed time” or “time of day” readout and the data is difficult to retrieve especially if you plan on importing it into Excel or Google sheets.

Planning Mistake 1 – Cold Battery Pack

Charger in middle

Rocky Mount, NC Supercharger

On the way down I couldn’t leave until 2pm, so we left and ultimately hit East Coast traffic for rush hour. This added time to the drive but fortunately doesn’t use extra range as EVs are even more efficient when moving slowly. Between the traffic and the expected charging stops we got to the hotel in Woodbridge, VA quite late. Rather than charging up for the next day that evening, we decided to hit the sack and charge up in the morning. This was a mistake.

It got down to about 40 degrees overnight and I had intentionally picked a hotel near a Supercharger. The next morning when we went to charge the charge was more than 30% slower than average. Reason being cold battery packs don’t charge as fast as warm battery packs, something I already knew but hadn’t considered late at night. We would have been better off charging the night before when our battery was warm. That or driving for a while before charging would have been good had we had enough charge to be able to do so.

Planning Mistake 2 – Charging Speeds

Estimated time to completeWhile we know that most Tesla Superchargers can achieve 170 miles of range in 30 minutes, we found out the hard way that not all chargers can deliver this. Despite a warm pack and ideal charging conditions we found that some of the chargers are significantly slower than others. It’s still not as bad as trying to charge on a cold pack, but the end result is a 25% slower charging speed than the usual.

Our average charge rate turned out to be 120 rated miles added to the batter pack in 30 minutes of charging time (240 rated miles added per hour) which is significantly lower than Tesla’s number.

Planning Mistake 3 – Round Trips

Our average Supercharger stop time was 34 minutes. While Tesla and EVTripPlanner recommended eleven Supercharger stops, we ended up making twelve stops. The reason for that was we didn’t have enough charge to arrive at our stay, cruise the town and get back to the Supercharger network on the leg to go back home.

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As a result of that we pit stopped at one additional charger and charged enough to allow for comfortable driving around town and enough juice to get back to that Supercharger on the way home. This added time.

Planning Mistake 4 – Battery Buffer

Charge CompleteTesla has been adjusting the onboard trip planner over time. In the early days it wasn’t possible to route via Superchargers and then they added it but it was very conservative and often buggy. They’ve continued to make updates to it (although slowly) and now it is a lot more aggressive. For most of my legs it was calculating routes that had me arriving at the next charger with a buffer of 11-12% remaining battery capacity — that’s about 32 miles of safety.

Teslas charge faster from a lower starting state of charge. Charging from 0 to 50 is a lot faster than charging from 20 to 70. So generally you want to arrive at the next charger with as low a state of charge and charge just enough to get to the next stop safely.

To keep things moving along and not lose time you need to watch your charge and hop back in the car as soon as the car says you’re safe to get to the next stop. Any more time and it’s un-optimal as a higher state of charge results in slower charging for your next charge.

Single digit margins

Single digit margins

Under ideal circumstances Tesla’s buffer would be fine since their computations take into account temperature and elevation changes. The problem is they don’t factor in wind or driving speeds.

I typically drive about 5mph over the speed limit. These days this classifies me as a “slower” driver but it’s what I’m comfortable with. In MA that means driving about 70mph on the highways but down towards Florida you’re doing 75 and still considered slow. After taking one of the recommended charging stops the Model S was predicting that we would arrive at our next stop with 12% charge remaining, but then it started to drop. 12% went to 11%, then 10%, then all the way down to 8%. There were no other chargers along the way and the estimated remaining charge continued to drop rapidly. I dropped my speed from 75 to 65 mph and arrived at the next charger with 9% remaining (24 rated miles). When all else fails, slow down.

From that point on, each time we charged and saw the vehicle telling us we would arrive at the next stop with 12% battery remaining, we waited to charge a few extra minutes just as added safety. It added time to our overall trip but at that point we were happy gaining that additional peace of mind.

Planning Mistake 5 – Calculate Twice, Drive Once

On the second day of driving we were making good progress, but as the day went on we realized that rather than getting to Tampa around midnight it would be more like 3am and we’re not the kind of drivers that like driving late at night. Fortunately a quick call back to my wife who was in front of a computer got us a hotel reservation and off the road before it got too late.

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Somehow along the way the initial calculations were off by 3 hours. I suspect that I forgot to factor in one of the legs. Since there really isn’t a single system to help plan the entire trip, I was at the mercy of being human and making a mistake. I should have spent a bit more time double checking my planning before taking off.

Other Learnings

Charging info neededThere’s a few other things I wanted to mention. First, as you drive from charger to charger on a long road trip a common question is “Whats at the next stop?” That question is still pretty painful to answer. You’d think you could just click on the charger icon and see the amenities, but it doesn’t. Apps like Teslarati’s own app (iOS | Android) aim to provide this type of info through crowd sourced data from other Tesla drivers, but even that requires several clicks and scrolling before you get to the information, plus you’re supposed to be driving. A simple page allowing easy access to nearby Supercharger details or next charger would be very helpful on a trip like this. Was there a Chick-fil-A at the next stop or just another terrible Texas Roadhouse? We had to know!

We also experienced a wide range of charger types. From the usual 8 in a row, back in variety, to those where you pull head in in an airport parking garage and have to get your parking ticket stamped.

Pull in

Savannah, GA Supercharger

There were also those those with poorly painted lines providing no clue on how you’re supposed to drive into the stall.

Odd painted lines

Newark, DE Supercharger

All this so I could introduce my Tesla to a palm tree for the first time.

Palm Tree 2

And get in a few bike rides while New England tried to thaw out.

Tesla Model S trunk with full-sized bike

Summary

Before this trip I had dozens of Tesla road trips under my belt and have visited chargers in many states at all different times of the year. I was very familiar with the mechanics of an EV road trip, charging times and what to expect. My friend wanted to go to Florida around the same time and had never taken a road trip in an EV before. I warned him up front about the charging times and he assured me it was not a problem.

By the end of the trip he said he didn’t regret taking the trip, but next time he’d take an ICE car or fly — adding 40% to your travel time is unacceptable if you’re trying to get somewhere and not just touring the country. It was hard to argue with him.

While records have been set driving cross country in a Tesla, those are usually done with multiple drivers and with very little down time. That style of driving isn’t for everyone.

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For myself, I still dream of driving across the country to California someday in my Tesla. I need to rest up first as the FL trip took away some of my desire to do that. Also I’m worried that once I get there I wouldn’t want to drive all the way back home :p

If you do plan to do a longer road trip, spend extra time in the planning phase. New tools and sites continue to be developed to simplify the process, but make sure you’ve had some experience with shorter trips first. With good planning and a relaxed approach you can still be jumping for joy at the end of a successful long road trip in your Tesla.

Jumping for Joy

"Rob's passion is technology and gadgets. An engineer by profession and an executive and founder at several high tech startups Rob has a unique view on technology and some strong opinions. When he's not writing about Tesla

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Elon Musk

Elon Musk drops a surprise update on Boring Company’s next big dig

Musk says Boring Company could shrink the Austin to San Antonio drive to just minutes.

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Elon Musk says The Boring Company is working on what he called “a simple, precursor Hyperloop” tunnel connecting Austin and San Antonio, targeting speeds above 200 mph and cutting a drive that can take up to two and a half hours down to a consistent under 30 minutes. Musk posted the idea on X Sunday, in a reply to a repost of an AI generated video imagining a science fiction future with human colonies on other worlds, which he shared with the line “This is the future we shall bring into being.”


The Boring Company’s own account picked up the idea in the same thread, adding a detail about how the trip would actually work: “Because Loop/Hyperloop is express (i.e. no intermediate stops), one could travel from an Austin parking lot to a favorite San Antonio restaurant in about 30 minutes. As long as they both have Loop stations.” That framing ties the proposed intercity link to the same station model the company already runs in Las Vegas, where riders enter the tunnel network through small, garage style stops rather than one central terminal.

This is not the company’s first run at the Austin to San Antonio corridor. Boring Company floated tunnels between the two cities as far back as 2021, and later competed for a separate San Antonio Loop project tied to the airport before that specific bid stalled. Pitches for tunnels in Chicago, Los Angeles, and a New York to Washington corridor have followed a similar pattern of big announcement without a shovel in the ground.

What is different this time is the balance sheet, especially since The Boring Company closed a 3 billion dollar funding round led by investors in the United Arab Emirates earlier this month at a valuation near 23 billion dollars, giving the tunneling company more capital to chase speculative projects than it had during its earlier Texas pitches. The company is also mid-build on two other intercity systems it has actually broken ground on, inc;luding a Nashville tunnel linking downtown to the airport, where a second boring machine finished commissioning in June, and its Las Vegas network, where the station count keeps climbing on paper faster than tunnels get dug.

That gap between announcement and execution is the reason to treat Sunday’s post as an opening bid rather than a project. A tunnel spanning roughly 80 miles between two metro areas, running at speeds Boring Company has not demonstrated over any real distance, would dwarf anything the company has built. For now, the Austin to San Antonio Hyperloop exists as a caption under an AI generated space video.

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Elon Musk

Tesla eyes supply partners for Optimus mass production

Tesla certified three Chinese suppliers for Optimus mass production, signaling its robot timeline is accelerating.

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Concept rendering of Tesla Optimus in mass production

Tesla’s robotics team traveled to Ningbo, in China’s Zhejiang province, on September 16 and spent the following day auditing component suppliers for Optimus, according to a Bloomberg report cited by RobotAIGeek. The visit moved three manufacturers from provisional status to certified mass production partners: Tuopu Group, which handles actuators and chassis components, Ningbo Joyson Electronic, a sensor supplier, and Zhejiang Sanhua Intelligent Controls, which builds thermal management systems. All three already supply parts to Tesla’s electric vehicles, and the audit reportedly came with fresh orders that supply chain reports put at an initial batch of roughly 5,000 units.

Tuopu, Joyson, and Sanhua built their manufacturing base serving the automotive industry, where tolerances and volume requirements are already close to what a mass produced humanoid robot demands. Sanhua in particular has history here. Teslarati reported last October that the company had received a roughly $685 million order for linear actuators tied to Optimus, a volume industry watchers estimated could cover around 180,000 robots once production ramped.

Supply chain reports tied to this week’s audit put Tesla’s near term production goal at about 1,000 Optimus units a week by late September, rising to 2,000 to 2,500 units a week by the end of the year. That pace would put real weight behind the timeline Tesla has been building toward since May, when it wound down Model S and Model X production at Fremont to convert that floor space into a dedicated Optimus line targeting one million units annually. JPMorgan analysts who toured the factory in August confirmed the conversion took roughly four months, a pace Musk has called unprecedented for a facility that size.

New drone video shows Tesla’s Optimus Factory reaching a turning point

Fremont is only the first phase. A second, larger Optimus plant is rising at Gigafactory Texas, where drone footage shared by Joe Tegtmeyer last week showed the structural steel nearing completion on the north end of the building. Tesla has said that facility is meant to eventually support production of up to 10 million units a year, though volume output there is not expected before 2027.

Commercial sales of Optimus are still targeted for the second half of 2027, but production is expected to start well before then. JPMorgan analyst Rajat Gupta has said Tesla’s “Optimus Academy” program, which uses early units to collect real world training data inside Tesla’s own facilities, is expected to be running later this year. Bloomberg Intelligence analyst Ian Ma described the Ningbo audits as “a positive commercialization signal for China’s humanoid supply chain,” noting that sentiment could improve further if the visit leads to confirmed supplier nominations and larger orders. The Solactive China Humanoid Robotics Index rose about 1.4% on the news, though it remains down roughly 30% for the year.

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Elon Musk

Tesla primes Cybercabs for 4K streaming and high bandwidth gaming with Starlink integration

Tesla is now shipping Cybercabs from Giga Texas with Starlink hardware built in as standard.

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tesla cybercab with no manual controls showing a movie with two employees inside

Tesla’s Cybercabs are now leaving Gigafactory Texas with Starlink hardware on the rear hatch in significant numbers, according to drone footage captured Tuesday by longtime Austin drone observer Joe Tegtmeyer. Production at the factory ramped back up after the Labor Day weekend, and his flyover of the outbound lot showed rows of gold Cybercabs alongside Model Y Long Wheelbase units, many carrying the satellite module for the first time as standard equipment rather than a one off retrofit.

Tesla first showed Starlink built into an actual Cybercab on August 10, when the Robotaxi account posted images of a single gold unit with the antenna integrated into the roofline above the taillights and called it the first Cybercab with Starlink integration. That followed a July reveal where Tesla and Starlink jointly posted a cutaway diagram of the antenna placement without a working vehicle to back it up. Ashok Elluswamy, Tesla’s VP of AI software, said at the time that the connection isn’t required for the car to drive itself. It exists mainly for navigation, customer service and keeping tabs on the fleet.

Musk has made a different case in public. During Tesla’s Q2 earnings call, he said the company can’t afford robotaxis stranded in what he called “Bermuda Triangles of lack of cellular connectivity,” and he separately claimed on X that Starlink will eventually reach every Tesla built, calling it the only way to deliver high bandwidth to billions of vehicles. He has also pitched the antenna as an entertainment upgrade, telling riders they would be able to stream 4K video or play games during a trip.

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The rollout has moved fast since. Robotaxi service opened to the public in Austin on September 3, and Cybercabs had already been spotted with Starlink hardware in Houston and near Miami International Airport in the weeks before Tuesday’s factory footage showed the module shipping at volume rather than on scattered test units. Whether the satellite link earns its keep is still an open question. Tesla’s unsupervised service currently runs in dense metro geofences in Texas and Florida, markets where cellular coverage is already strong, which is not where the rural dead zones Musk describes tend to show up.

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