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SpaceX Starlink satellite constellation aims to become world’s largest after next launch

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In a sign of things to come next year, SpaceX’s next – and third – 60-satellite Starlink launch is officially on the books, and – if all goes as planned – could make the company the proud owner of the world’s largest operational satellite constellation.

On May 24th, Falcon 9 lifted off for the first time ever on a dedicated Starlink launch, placing 60 ‘v0.9’ prototype satellites in Low Earth Orbit (LEO), where they deployed solar arrays and fired up their own electric krypton thrusters to reach their operational ~550 km (340 mi) orbits. Of those 60 prototypes, several were intentionally deorbited while another handful suffered unintended failures, while 51 (85%) ultimately reached that final orbit and began operations.

A stack of 60 Starlink v0.9 satellites are prepared for their orbital launch debut in May 2019. (SpaceX)
60 v0.9 Starlink satellites ahead of their May 2019 debut. (SpaceX)

Previously expected in mid-October, unspecified delays pushed SpaceX’s next Starlink launch – deemed Starlink-1, the first launch of ‘v1.0’ satellites – into November. On November 11th, Falcon 9 B1048 and a flight-proven payload fairing lifted off with 60 more Starlink satellites, also marking the first time a Falcon 9 booster completed four orbital launches and the first operational reuse of a recovered fairing. Upgraded with four times the overall bandwidth, improved structures, new Ka-band antennas, and more steerable ‘beams’ on each of those antennas, those 60 Starlink v1.0 satellites rapidly came online and began raising their orbits.

This time around, SpaceX received FCC approval to test satellites at a substantially lower altitude of ~350 km (220 mi) and launched to a parking orbit of just 280 km (175 mi), ensuring that any debris or failed spacecraft will reenter Earth’s atmosphere in just a matter of months while also completely avoiding added risk to the International Space Station (ISS) (~400 km). After a brisk ten or so days of active propulsion, 55 of those 60 satellites have raised their orbits to ~350 km, while ~20 of those 55 appear to be aiming for a final altitude somewhat higher, likely the start of a separate orbital plane.

SpaceX’s 60 Starlink-1 satellites as of November 24th.
60 Starlink v1.0 satellites prepare for flight in November 2019. (SpaceX)

The moment that Starlink-1 satellites began to arrive and stabilize at their 350-km operational orbits, nearly all of SpaceX’s 50 operational v0.9 satellites began lowering their orbits, potentially signaling a move down to Starlink-1’s operational altitude, or even an intentional deorbit of the entire prototype tranche (far less likely).

From nothing to #1

The same day that several dozen Starlink-1 satellites finished the climb up to their operational orbits, SpaceX announced media accreditation for its next Starlink launch, presumed to be Starlink-2. According to SpaceX, the mission is targeted for the last two weeks of December 2019, a schedule that will tighten as it gets closer. Previously expected to launch in early November, as few as two weeks after Starlink-1, Starlink-2 has suffered similar delays but still appears to be on track for 2019.

SpaceX breaks over record-breaking Falcon 9 booster B1048.4, the last step before transport to a nearby hangar for inspection and refurbishment. The booster’s fifth launch could very well be Starlink-2. (Richard Angle)

It’s assumed that Starlink-2 – like both dedicated missions preceding it – will launch 60 Starlink satellites. If that is, in fact, the case, the mission could mark a surprising but fully-expected milestone: with >170 functional satellites in orbit, SpaceX might become the proud owner of the world’s largest operational satellite constellation. Excluding two Tintin prototypes launched in February 2018 and 8 failed Starlink v0.9 spacecraft, a perfect Starlink-2 launch would raise SpaceX’s operational constellation to 172 satellites.

The only satellite operator anywhere close to those numbers is Planet Labs, an Earth observation analytics and satellite production company that has launched >400 satellites in its lifetime. Of those ~400 spacecraft, it’s believed that ~150 were operational as of October 2019 and Planet has another 12 Dove observation satellites scheduled to launch on November 27th. In simple terms, this means that SpaceX may become the world’s largest satellite operator after Starlink-2 and it all but guarantees that that will be the case after Starlink-3, a mission that will likely follow just weeks later.

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Seven generations of Planet Lab’s workhorse Dove satellites, each capable of serving up dozens of gigabytes of 3m/px-imagery daily. (Planet Labs)
An artist’s impression of SpaceX’s Starlink constellation in orbit. (SpaceX – Teslarati)

Once SpaceX passes that milestone, it’s all but guaranteed that Starlink will retain the title of world’s largest satellite constellation for the indefinite future. According to SpaceX COO and President Gwynne Shotwell, as many as 24 Starlink launches are planned for 2020, and SpaceX’s burgeoning Washington-state satellite factory may soon be capable of supporting the unprecedented volume of production such a cadence will require. Even assuming rocky development, it’s hard to picture SpaceX’s next-generation Starship rocket taking more than two additional years to be ready for routine orbital missions to LEO, each of which should be able to place 400 Starlink satellites in orbit.

OneWeb is by far the closest thing SpaceX has to a serious Starlink competitor and its first operational launch of ~30 satellites has recently suffered delays, moving from December to late-January or February 2020. Roughly monthly launches (each with ~30 satellites) will nominally follow that first launch. After Starlink-2 or Starlink-3, the only conceivable ways that SpaceX could ever lose the title of world’s largest satellite operator would require catastrophic failure(s) grounding Falcon 9 and/or Starship for >1 year or outright bankruptcy and liquidation, neither of which seem particularly likely.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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GM takes latest step to avoid disaster as EV efforts get derailed

There was an even larger step taken this morning, as the Detroit Free Press reported that GM was idling its Factory Zero plant in Michigan until late November, placing about 1,200 workers on indefinite layoff status.

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Credit: GM

General Motors has taken its latest step to avoid financial disaster as its electric vehicle efforts have been widely derailed.

GM’s electric vehicle manufacturing efforts started off hot, and CEO Mary Barra seemed to have a real hold on how the industry and consumers were starting to evolve toward sustainable powertrains. Even former President Joe Biden commended her as being a major force in the global transition to EVs.

However, the company’s plans have not gone as they’ve drawn them up. GM has reported some underwhelming delivery figures in recent quarters, and with the loss of the $7,500 tax credit, the company is planning for what is likely a substantial setback in its entire EV division.

Earlier this month, the company reported it would include a $1.6 billion charge in its quarterly earnings results from EV investments. It was the first true sign that things with GM’s EV projects were going to slow down.

There was an even larger step taken this morning, as the Detroit Free Press reported that GM was idling its Factory Zero plant in Michigan until late November, placing about 1,200 workers on indefinite layoff status.

This is in addition to the 280 employees it has already laid off after production cuts that happened earlier this year at the Detroit-Hamtramck plant.

After November 24, GM will bring back 3,200 people to work until January 5 to operate both shifts. On January 5, GM is expected to keep 1,200 workers on indefinite layoff.

GM is not the only legacy automaker to make a move like this, as Ford has also started to make a move that reflects a cautious tone regarding how far and how committed it can be to its EV efforts.

After the tax credit was lost, it seemed to be a game of who would be able to float their efforts longest without the government’s help. Tesla CEO Elon Musk long said that the loss of these subsidies would help the company and hurt its competitors, and so far, that is what we are seeing.

Elon Musk was right all along about Tesla’s rivals and EV subsidies

However, Tesla still has some things to figure out, including how its delivery numbers will be without the tax credit. Its best quarter came in Q3 as the credit was expiring, but Tesla did roll out some more affordable models after the turn of the quarter.

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Tesla expands Robotaxi geofence, but not the garage

This has broadened its geofence to nearly three times the size of Waymo’s current service area, which is great from a comparative standpoint. However, there seems to be something that also needs to be expanded as the geofence gets larger: the size of the Robotaxi fleet.

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Credit: Joe Tegtmeyer | X

Tesla has expanded its Robotaxi geofence four times, once as recently as this week.

However, the company has seemingly kept its fleet size relatively small compared to the size of the service area, making some people — even pro-Tesla influencers — ask for more transparency and an expansion of the number of vehicles it has operating.

Over the past four months, Tesla has done an excellent job of maintaining growth with its service area in Austin as it continues to roll out the early stages of what is the Robotaxi platform.

The most recent expansion brought its size from 170 square miles (440.298 sq. km) to 243 square miles (629.367 sq. km).

Tesla sends clear message to Waymo with latest Austin Robotaxi move

This has broadened its geofence to nearly three times the size of Waymo’s current service area, which is great from a comparative standpoint. However, there seems to be something that also needs to be expanded as the geofence gets larger: the size of the Robotaxi fleet.

Tesla has never revealed exactly how many Model Y vehicles it is using in Austin for its partially driverless ride-hailing service (We say partial because the Safety Monitor moves to the driver’s seat for freeway routes).

When it first launched Robotaxi, Tesla said it would be a small fleet size, between 10 and 20 vehicles. In late August, after its second expansion of the service area, it then said it “also increased the number of cars available by 50 percent.”

Tesla reveals it has expanded its Robotaxi fleet in Austin

The problem is, nobody knows how many cars were in the fleet to begin with, so there’s no real concrete figure on how many Robotaxis were available.

This has caused some frustration for users, who have talked about the inability to get rides smoothly. As the geofence has gotten larger, there has only been one mentioned increase in the fleet.

Tesla did not reveal any new figures or expansion plans in terms of fleet size in the recent Q3 Earnings Call, but there is still a true frustration among many because the company will not reveal an exact figure.

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Tesla recalls 6,197 Cybertrucks for light bar adhesive issue

On October 20, Tesla issued a voluntary recall of the impacted vehicles and has identified 619 warranty claims and just a single field report that is related to the issue. 

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Credit: Francisco Garcia (via Greggertruck on X)

Tesla has recalled 6,197 Cybertrucks for a light bar adhesive issue that was utilized by Service to install the aftermarket part.

According to the National Highway Traffic Safety Administration (NHTSA), impacted vehicles may have had the light bar “inadvertently attached to the windshield using the incorrect surface primer.”

Tesla identified an issue with the light bar’s adhesion to glass back in February and worked for months to find a solution. In October, the company performed chemical testing as a part of an engineering study and determined the root cause as the BetaPrime primer it utilized, figuring out that it was not the right surface priming material to use for this specific application.

On October 20, Tesla issued a voluntary recall of the impacted vehicles and has identified 619 warranty claims and just a single field report that is related to the issue.

The component is manufactured by a Romanian company called Hella Romania S.R.L., but the issue is not the primer’s quality. Instead, it is simply the fact that it is not the correct adhesive for this specific type of application.

Tesla says there are no reports of injuries or deaths due to this issue, and it will be resolved. In the 473 report that the NHTSA released this morning, Tesla said:

“At no charge to customers, Tesla will inspect the service-installed optional off-road light bar accessory for delamination or damage and if either is present, replace the light bar with a new light bar adhered with tape and a positive mechanical attachment. If no delamination or damage is present, Tesla will retrofit the service-installed optional off-road light bar accessory with a positive mechanical attachment.”

This is the third recall applied to Cybertrucks this year, as one on March 18 highlighted the potential for exterior trim panels to detach while driving, and another earlier this month when the NHTSA said its front parking lights were too bright.

Tesla resolved the first with a free assembly replacement, while the headlight issue was fixed with an Over-the-Air software update earlier this week. Owners said there was a noticeable difference in the brightness of the lights now compared to previously.

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