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SpaceX’s next Falcon Heavy launch to feature first dual rocket landing of its kind

SpaceX's next Falcon Heavy launch is now expected to include the debut of a new style of rocket recovery. (Teslarati)

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Hot on the heels of the revelation that SpaceX’s next Falcon Heavy launch is on schedule and will carry a small satellite copassenger, a US Space Force official has effectively confirmed that it will feature the first dual rocket landing of its kind.

Scheduled to launch no earlier than (NET) “late 2020”, likely November or December, an April 21st update from small satellite manufacturer Millenium Space Systems confirmed that SpaceX’s next Falcon Heavy mission is still on track. Formerly known as AFSPC-44 and now deemed US Space Force 44 (USSF-44), SpaceX’s Falcon Heavy rocket won the contract as part of a $297 million batch of three US military launches in February 2019.

USSF-44 was the second operational launch contract won by Falcon Heavy and will send a ~3.7 metric ton (~8200 lb) satellite and an unknown number of secondary spacecraft directly to geostationary orbit (GEO) – a first for SpaceX. As far as Earth-centric orbits go, a direct-to-GEO launch is uniquely complicated and energy-intensive for the rockets that must perform them. As a result, it’s long been suspected that Falcon Heavy’s first GEO launch would also coincide with another first for SpaceX rocket recovery, an educated guess that has now been (partially) confirmed by the USSF.

An extraordinary view of all 27 of Falcon Heavy’s Merlin 1D engines just seconds after ignition and liftoff. (SpaceX)

Over the course of Falcon Heavy’s operational history, the rocket has performed three successful launches, all involving triple-booster recovery attempts where two side boosters attempt to land at land-based pads and the lone center core aims for a drone ship landing hundreds of miles downrange. Of those missions, all three dual LZ-1/LZ-2 side booster landings have been flawless successes. The center core has had far less luck, however, fully missing its first and third drone ship landing attempts and successfully touching down on its second try only to tip over in high seas, damaging the rocket well beyond repair.

Falcon Heavy center core B1055 landed aboard drone ship OCISLY nearly 970 km (600 mi) off the coast of Florida, marking the first successful recovery of all three FH boosters. (SpaceX)
SpaceX’s third Falcon Heavy launch saw center core B1057 miss drone ship OCISLY after experiencing the hardest booster reentry yet. (SpaceX)

Thanks to the apparent challenges of center core recovery and the simple fact that Falcon Heavy doesn’t launch nearly as much as Falcon 9, none of the three custom, highly-complex boosters have survived to be reused or inspected intact. Until the center core recovery problem can be fixed, SpaceX will thus likely have to assume that it must build a new center booster for every future Falcon Heavy launch, even if a given mission permits a landing attempt.

Thankfully, there are some circumstantial benefits to be derived if SpaceX, for example, doesn’t even try to recover a Falcon Heavy center core. Speaking back in 2018, CEO Elon Musk revealed that Falcon Heavy could launch in a partially-reusable configuration – intentionally expending the center core and recovering both side boosters on two separate drone ships – with only a 10% cut to performance.

For a Falcon Heavy launch sending a heavy payload directly to a circular geostationary orbit (~35,800 km or ~22,250 mi), that could be a necessity. If that’s the case and Falcon Heavy Flight 4 will, in fact, feature a dual side booster landing attempt on two simultaneously-deployed drone ships, it will be a first for SpaceX rocket recovery. Even if it turns out that Falcon Heavy actually has the performance necessary to launch directly to GEO, expend the center core, and land both side boosters all the way back at SpaceX’s Cape Canaveral Landing Zones, it will still be an important step towards fully expanding Falcon Heavy’s flight-proven envelope.

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Falcon Heavy’s next launch is expected to occur as few as 6-8 months from now.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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GM takes latest step to avoid disaster as EV efforts get derailed

There was an even larger step taken this morning, as the Detroit Free Press reported that GM was idling its Factory Zero plant in Michigan until late November, placing about 1,200 workers on indefinite layoff status.

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Credit: GM

General Motors has taken its latest step to avoid financial disaster as its electric vehicle efforts have been widely derailed.

GM’s electric vehicle manufacturing efforts started off hot, and CEO Mary Barra seemed to have a real hold on how the industry and consumers were starting to evolve toward sustainable powertrains. Even former President Joe Biden commended her as being a major force in the global transition to EVs.

However, the company’s plans have not gone as they’ve drawn them up. GM has reported some underwhelming delivery figures in recent quarters, and with the loss of the $7,500 tax credit, the company is planning for what is likely a substantial setback in its entire EV division.

Earlier this month, the company reported it would include a $1.6 billion charge in its quarterly earnings results from EV investments. It was the first true sign that things with GM’s EV projects were going to slow down.

There was an even larger step taken this morning, as the Detroit Free Press reported that GM was idling its Factory Zero plant in Michigan until late November, placing about 1,200 workers on indefinite layoff status.

This is in addition to the 280 employees it has already laid off after production cuts that happened earlier this year at the Detroit-Hamtramck plant.

After November 24, GM will bring back 3,200 people to work until January 5 to operate both shifts. On January 5, GM is expected to keep 1,200 workers on indefinite layoff.

GM is not the only legacy automaker to make a move like this, as Ford has also started to make a move that reflects a cautious tone regarding how far and how committed it can be to its EV efforts.

After the tax credit was lost, it seemed to be a game of who would be able to float their efforts longest without the government’s help. Tesla CEO Elon Musk long said that the loss of these subsidies would help the company and hurt its competitors, and so far, that is what we are seeing.

Elon Musk was right all along about Tesla’s rivals and EV subsidies

However, Tesla still has some things to figure out, including how its delivery numbers will be without the tax credit. Its best quarter came in Q3 as the credit was expiring, but Tesla did roll out some more affordable models after the turn of the quarter.

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Tesla expands Robotaxi geofence, but not the garage

This has broadened its geofence to nearly three times the size of Waymo’s current service area, which is great from a comparative standpoint. However, there seems to be something that also needs to be expanded as the geofence gets larger: the size of the Robotaxi fleet.

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Credit: Joe Tegtmeyer | X

Tesla has expanded its Robotaxi geofence four times, once as recently as this week.

However, the company has seemingly kept its fleet size relatively small compared to the size of the service area, making some people — even pro-Tesla influencers — ask for more transparency and an expansion of the number of vehicles it has operating.

Over the past four months, Tesla has done an excellent job of maintaining growth with its service area in Austin as it continues to roll out the early stages of what is the Robotaxi platform.

The most recent expansion brought its size from 170 square miles (440.298 sq. km) to 243 square miles (629.367 sq. km).

Tesla sends clear message to Waymo with latest Austin Robotaxi move

This has broadened its geofence to nearly three times the size of Waymo’s current service area, which is great from a comparative standpoint. However, there seems to be something that also needs to be expanded as the geofence gets larger: the size of the Robotaxi fleet.

Tesla has never revealed exactly how many Model Y vehicles it is using in Austin for its partially driverless ride-hailing service (We say partial because the Safety Monitor moves to the driver’s seat for freeway routes).

When it first launched Robotaxi, Tesla said it would be a small fleet size, between 10 and 20 vehicles. In late August, after its second expansion of the service area, it then said it “also increased the number of cars available by 50 percent.”

Tesla reveals it has expanded its Robotaxi fleet in Austin

The problem is, nobody knows how many cars were in the fleet to begin with, so there’s no real concrete figure on how many Robotaxis were available.

This has caused some frustration for users, who have talked about the inability to get rides smoothly. As the geofence has gotten larger, there has only been one mentioned increase in the fleet.

Tesla did not reveal any new figures or expansion plans in terms of fleet size in the recent Q3 Earnings Call, but there is still a true frustration among many because the company will not reveal an exact figure.

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Tesla recalls 6,197 Cybertrucks for light bar adhesive issue

On October 20, Tesla issued a voluntary recall of the impacted vehicles and has identified 619 warranty claims and just a single field report that is related to the issue. 

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Credit: Francisco Garcia (via Greggertruck on X)

Tesla has recalled 6,197 Cybertrucks for a light bar adhesive issue that was utilized by Service to install the aftermarket part.

According to the National Highway Traffic Safety Administration (NHTSA), impacted vehicles may have had the light bar “inadvertently attached to the windshield using the incorrect surface primer.”

Tesla identified an issue with the light bar’s adhesion to glass back in February and worked for months to find a solution. In October, the company performed chemical testing as a part of an engineering study and determined the root cause as the BetaPrime primer it utilized, figuring out that it was not the right surface priming material to use for this specific application.

On October 20, Tesla issued a voluntary recall of the impacted vehicles and has identified 619 warranty claims and just a single field report that is related to the issue.

The component is manufactured by a Romanian company called Hella Romania S.R.L., but the issue is not the primer’s quality. Instead, it is simply the fact that it is not the correct adhesive for this specific type of application.

Tesla says there are no reports of injuries or deaths due to this issue, and it will be resolved. In the 473 report that the NHTSA released this morning, Tesla said:

“At no charge to customers, Tesla will inspect the service-installed optional off-road light bar accessory for delamination or damage and if either is present, replace the light bar with a new light bar adhered with tape and a positive mechanical attachment. If no delamination or damage is present, Tesla will retrofit the service-installed optional off-road light bar accessory with a positive mechanical attachment.”

This is the third recall applied to Cybertrucks this year, as one on March 18 highlighted the potential for exterior trim panels to detach while driving, and another earlier this month when the NHTSA said its front parking lights were too bright.

Tesla resolved the first with a free assembly replacement, while the headlight issue was fixed with an Over-the-Air software update earlier this week. Owners said there was a noticeable difference in the brightness of the lights now compared to previously.

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