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SpaceX Starlink launch suffers last-second scrub, ULA up next [update: double scrub]

ULA's latest Delta IV Heavy launch attempt is up next after a last-second SpaceX scrub. (ULA)

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Update: ULA has scrubbed today’s NROL-44 launch attempt after the weather at the launch site substantially worsened. The Delta IV Heavy rocket’s next shot at launch is now scheduled no earlier than 11:58 pm EDT (03:58 UTC), Tuesday, September 29th, just two hours after a SpaceX Falcon 9 is scheduled to launch the US military’s fourth upgraded GPS III satellite.

SpaceX’s eleventh Starlink launch of the year was scrubbed ~30 seconds before liftoff by bad weather, likely delaying the mission a few days and leaving ULA’s latest Delta IV Heavy launch attempt next in line.

Scheduled to lift off at 10:22 am EDT on Monday, September 28th, SpaceX’s 12th operational Starlink launch (V1 L12) nearly made it to liftoff before the company called the mission off, prioritizing mission success above all else. Given that SpaceX’s Starlink program puts the company in the unique position of being its own launch customer, the decision to let a relatively mild weather violation delay a Starlink mission by at least a few days is unintuitively encouraging.

It’s no secret that SpaceX has become the most successful private launch company in history and a commercial force to be reckoned with, handily overtaking United Launch Alliance (ULA) and Arianespace to acquire a vast majority of the commercial launch market share. Falcon 9 is on track to become the fastest commercial rocket in history to cross the 100-launch milestone and SpaceX is already well on its way to regularly out-launching entire countries with 20+ missions per year. The single biggest risk facing the company is arguably complacency and an infamous tendency known as “launch fever.”

The first twice-flown Falcon 9 payload fairing half is pictured here shortly before SpaceX scrubbed Starlink-12. (SpaceX)

At the cutting edge of spaceflight, constant, exhaustive vigilance is ultimately the only thing standing between a reliable rocket or spacecraft and catastrophic failure. Perhaps the single biggest threat to that vigilance is the somewhat understandable desire to avoid launch delays – a fact of life for rocketry that nevertheless costs time, money, and (to some) reputation. The term “launch” or “go fever” was originally colloquialized to describe the irresponsible managerial pressure to launch largely responsible for both of NASA’s catastrophic Space Shuttle failures.

Some (if not most) parts of SpaceX almost assuredly would rather avoid launch delays. The fact that the company continues to accept Starlink launch delays and respect Falcon 9’s limits strongly implies that SpaceX has found ways to prevent launch fever while still pushing the envelope of launch cadence and rocket reuse. Starlink-12, for example, was originally meant to launch on September 17th but was delayed ~10 days by strong ocean currents before being scrubbed seconds before launch on September 28th. Combined with the fact that SpaceX is technically free to accept more risk on its own Starlink launches, compounded delays will inevitably test the limits of any organization’s resolve.

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Falcon 9 fogs up the camera moments before a scrubbed launch attempt. (SpaceX)

While the argument that SpaceX is technically the only direct stakeholder in Starlink missions is a bad-faith argument that could easily be made to push for increased risk tolerance, it’s only true in a vacuum. A Falcon 9 failure during a Starlink launch would still have major consequences for all of SpaceX’s customers, particularly delaying critical NASA astronaut and US military launches until a lengthy accident investigation is completed. SpaceX executives and managers involved in launch go/no-go decisions clearly understand this and act accordingly.

Starlink-12 will likely be recycled for another launch attempt sometime after ULA’s next Delta IV Heavy launch attempt and probably after SpaceX’s own GPS III SV04 mission for the US military, scheduled no earlier than (NET) 12:02 am EDT (04:02 UTC) and 9:55 pm EDT (01:55 UTC), September 29th, respectively. Catch ULA’s latest NROL-44 launch attempt at the company’s official webcast below.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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GM takes latest step to avoid disaster as EV efforts get derailed

There was an even larger step taken this morning, as the Detroit Free Press reported that GM was idling its Factory Zero plant in Michigan until late November, placing about 1,200 workers on indefinite layoff status.

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Credit: GM

General Motors has taken its latest step to avoid financial disaster as its electric vehicle efforts have been widely derailed.

GM’s electric vehicle manufacturing efforts started off hot, and CEO Mary Barra seemed to have a real hold on how the industry and consumers were starting to evolve toward sustainable powertrains. Even former President Joe Biden commended her as being a major force in the global transition to EVs.

However, the company’s plans have not gone as they’ve drawn them up. GM has reported some underwhelming delivery figures in recent quarters, and with the loss of the $7,500 tax credit, the company is planning for what is likely a substantial setback in its entire EV division.

Earlier this month, the company reported it would include a $1.6 billion charge in its quarterly earnings results from EV investments. It was the first true sign that things with GM’s EV projects were going to slow down.

There was an even larger step taken this morning, as the Detroit Free Press reported that GM was idling its Factory Zero plant in Michigan until late November, placing about 1,200 workers on indefinite layoff status.

This is in addition to the 280 employees it has already laid off after production cuts that happened earlier this year at the Detroit-Hamtramck plant.

After November 24, GM will bring back 3,200 people to work until January 5 to operate both shifts. On January 5, GM is expected to keep 1,200 workers on indefinite layoff.

GM is not the only legacy automaker to make a move like this, as Ford has also started to make a move that reflects a cautious tone regarding how far and how committed it can be to its EV efforts.

After the tax credit was lost, it seemed to be a game of who would be able to float their efforts longest without the government’s help. Tesla CEO Elon Musk long said that the loss of these subsidies would help the company and hurt its competitors, and so far, that is what we are seeing.

Elon Musk was right all along about Tesla’s rivals and EV subsidies

However, Tesla still has some things to figure out, including how its delivery numbers will be without the tax credit. Its best quarter came in Q3 as the credit was expiring, but Tesla did roll out some more affordable models after the turn of the quarter.

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Tesla expands Robotaxi geofence, but not the garage

This has broadened its geofence to nearly three times the size of Waymo’s current service area, which is great from a comparative standpoint. However, there seems to be something that also needs to be expanded as the geofence gets larger: the size of the Robotaxi fleet.

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Credit: Joe Tegtmeyer | X

Tesla has expanded its Robotaxi geofence four times, once as recently as this week.

However, the company has seemingly kept its fleet size relatively small compared to the size of the service area, making some people — even pro-Tesla influencers — ask for more transparency and an expansion of the number of vehicles it has operating.

Over the past four months, Tesla has done an excellent job of maintaining growth with its service area in Austin as it continues to roll out the early stages of what is the Robotaxi platform.

The most recent expansion brought its size from 170 square miles (440.298 sq. km) to 243 square miles (629.367 sq. km).

Tesla sends clear message to Waymo with latest Austin Robotaxi move

This has broadened its geofence to nearly three times the size of Waymo’s current service area, which is great from a comparative standpoint. However, there seems to be something that also needs to be expanded as the geofence gets larger: the size of the Robotaxi fleet.

Tesla has never revealed exactly how many Model Y vehicles it is using in Austin for its partially driverless ride-hailing service (We say partial because the Safety Monitor moves to the driver’s seat for freeway routes).

When it first launched Robotaxi, Tesla said it would be a small fleet size, between 10 and 20 vehicles. In late August, after its second expansion of the service area, it then said it “also increased the number of cars available by 50 percent.”

Tesla reveals it has expanded its Robotaxi fleet in Austin

The problem is, nobody knows how many cars were in the fleet to begin with, so there’s no real concrete figure on how many Robotaxis were available.

This has caused some frustration for users, who have talked about the inability to get rides smoothly. As the geofence has gotten larger, there has only been one mentioned increase in the fleet.

Tesla did not reveal any new figures or expansion plans in terms of fleet size in the recent Q3 Earnings Call, but there is still a true frustration among many because the company will not reveal an exact figure.

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Tesla recalls 6,197 Cybertrucks for light bar adhesive issue

On October 20, Tesla issued a voluntary recall of the impacted vehicles and has identified 619 warranty claims and just a single field report that is related to the issue. 

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Credit: Francisco Garcia (via Greggertruck on X)

Tesla has recalled 6,197 Cybertrucks for a light bar adhesive issue that was utilized by Service to install the aftermarket part.

According to the National Highway Traffic Safety Administration (NHTSA), impacted vehicles may have had the light bar “inadvertently attached to the windshield using the incorrect surface primer.”

Tesla identified an issue with the light bar’s adhesion to glass back in February and worked for months to find a solution. In October, the company performed chemical testing as a part of an engineering study and determined the root cause as the BetaPrime primer it utilized, figuring out that it was not the right surface priming material to use for this specific application.

On October 20, Tesla issued a voluntary recall of the impacted vehicles and has identified 619 warranty claims and just a single field report that is related to the issue.

The component is manufactured by a Romanian company called Hella Romania S.R.L., but the issue is not the primer’s quality. Instead, it is simply the fact that it is not the correct adhesive for this specific type of application.

Tesla says there are no reports of injuries or deaths due to this issue, and it will be resolved. In the 473 report that the NHTSA released this morning, Tesla said:

“At no charge to customers, Tesla will inspect the service-installed optional off-road light bar accessory for delamination or damage and if either is present, replace the light bar with a new light bar adhered with tape and a positive mechanical attachment. If no delamination or damage is present, Tesla will retrofit the service-installed optional off-road light bar accessory with a positive mechanical attachment.”

This is the third recall applied to Cybertrucks this year, as one on March 18 highlighted the potential for exterior trim panels to detach while driving, and another earlier this month when the NHTSA said its front parking lights were too bright.

Tesla resolved the first with a free assembly replacement, while the headlight issue was fixed with an Over-the-Air software update earlier this week. Owners said there was a noticeable difference in the brightness of the lights now compared to previously.

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