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Tesla Solar Roof tile design and installation showcased in first responders video

Tesla Solar Roof installation [Credit: E for Electric/YouTube]

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With Tesla ramping the production of its residential battery and solar products, Solar Roof installations are bound to become more commonplace. Being a new type of PV system, Tesla’s solar shingles could provide challenges to emergency personnel and first responders who are not trained to handle the glass tiles. The California Department of Forestry and Fire Protection, better known as CAL Fire, recently released a video demonstrating techniques on how to best respond to a home fitted with a Tesla Solar Roof installation.

CAL Fire veteran Brock Archer noted that the construction of the Tesla Solar Roof is actually pretty simple, with the photovoltaic cells being mounted on top of a firestone clad guard, which is a thin moisture barrier. The wiring for the tiles themselves is hidden underneath the shingles. Archer further stated that each Solar Roof tile represents itself as three shingles on the roof. As per Tesla’s design, one to four of these tiles can be wired together to create branches, which are then wired to a diode trunk harness. The diode trunk harness carries the electricity from all the panels through the roof itself.

Archer further noted that while the diode trunk harness operates at a high voltage, testing on the Solar Roof system indicates that there is almost zero risk of shock or electrocution when cutting or crushing the tiles. There is also almost no risk of electric shock when cutting through the diode trunk harness. A rapid shutdown device that’s installed close to the solar arrays, terminates DC power in the roof when AC power is interrupted.

While Tesla’s glass solar roof tiles are designed to be nearly indestructible, conducting emergency extrication maneuvers through the photovoltaic system could prove tricky. Fellow CAL Fire veteran Nick Papa noted that the Solar Roofs are very slippery, and are best treated like metal and slate roofs. Thus, for firefighters and other emergency personnel, using a ladder to gain access to a Solar Roof-equipped house is necessary. The fire veteran also noted that the tools such as fire axes and chainsaws work well with the Solar Roofs, as the shingles could be removed quickly without any problems.

The recently released emergency response training video for Solar Roof installations ultimately showcases the clever design of Tesla’s next-generation PV system. When Elon Musk unveiled the Solar Roof tiles back in 2016, Musk highlighted the shingles’ aesthetics and durability. If this recent video is any indication, it seems like the Solar Roof tiles are also designed with safety in mind.

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In a recent statement, Tesla CTO JB Straubel noted that the company is aggressively ramping the production of its residential solar and battery products. Despite increasing competition from other residential solar companies in the United States, Straubel stated that Tesla is in no way stepping back from the residential solar industry. The Tesla CTO also noted that production of Powerwall 2 home batteries is set to ramp later this year. Solar Roof tile production is also expected to hit its full stride in 2019.

Watch emergency response techniques for the Tesla Solar Roof in the video below.


To learn more about how you can eliminate your energy bill through solar, we’ve partnered with the team at UnderstandSolar, an affiliate of ours that aims to customize the perfect solar system for you based on your location and property size.

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Simon is an experienced automotive reporter with a passion for electric cars and clean energy. Fascinated by the world envisioned by Elon Musk, he hopes to make it to Mars (at least as a tourist) someday. For stories or tips--or even to just say a simple hello--send a message to his email, simon@teslarati.com or his handle on X, @ResidentSponge.

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Energy

Tesla Energy celebrates one decade of sustainability

Tesla Energy has gone far since its early days, and it is now becoming a progressively bigger part of the company.

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(Credit: Tesla)

Tesla Energy recently celebrated its 10th anniversary with a dedicated video showcasing several of its milestones over the past decade.

Tesla Energy has gone far since its early days, and it is now becoming a progressively bigger part of the company.

Tesla Energy Early Days

When Elon Musk launched Tesla Energy in 2015, he noted that the business is a fundamental transformation of how the world works. To start, Tesla Energy offered the Powerwall, a 7 kWh/10 kWh home battery system, and the Powerpack, a grid-capable 100 kWh battery block that is designed for scalability. A few days after the products’ launch, Musk noted that Tesla had received 38,000 reservations for the Powerwall and 2,500 reservations for the Powerpack

Tesla Energy’s beginnings would herald its quiet growth, with the company later announcing products like the Solar Roof tile, which is yet to be ramped, and the successor to the Powerwall, the 13.5 kWh Powerwall 2. In recent years, Tesla Energy also launched its Powerwall 3 home battery and the massive Megapack, a 3.9 MWh monster of a battery unit that has become the backbone for energy storage systems across the globe.

Key Milestones

As noted by Tesla Energy in its recent video, it has now established facilities that allow the company to manufacture 20,000 units of the Megapack every year, which should help grow the 23 GWh worth of Megapacks that have already been deployed globally. 

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The Powerwall remains a desirable home battery as well, with more than 850,000 units installed worldwide. These translate to 12 GWh of residential entry storage delivered to date. Just like the Megapack, Tesla is also ramping its production of the Powerwall, allowing the division to grow even more.

Tesla Energy’s Role

While Tesla Energy does not catch as much headlines as the company’s electric vehicle businesses, its contributions to the company’s bottom line have been growing. In the first quarter of 2025 alone, Tesla Energy deployed 10.4 GWh of energy storage products. Powerwall deployments also crossed 1 GWh in one quarter for the first time. As per Tesla in its Q1 2025 Update Letter, the gross margin for the Energy division has improved sequentially as well.

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Tesla Energy shines with substantial YoY growth in deployments

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Credit: Tesla Megapack

Tesla Energy shined in what was a weak delivery report for the first quarter, as the company’s frequently-forgotten battery storage products performed extraordinarily well.

Tesla reported its Q1 production, delivery, and deployment figures for the first quarter of the year, and while many were less-than-excited about the automotive side, the Energy division performed well with 10.4 GWh of energy storage products deployed during the first quarter.

This was a 156 percent increase year-over-year and the company’s second-best quarter in terms of energy deployments to date. Only Q4 2024 was better, as 11 GWh was recorded.

Tesla Energy is frequently forgotten and not talked about enough. The company has continued to deploy massive energy storage projects across the globe, and as it recorded 31.5 GWh of deployments last year, 2025 is already looking as if it will be a record-setting year if it continues at this pace.

Tesla Megapacks to back one of Europe’s largest energy storage sites

Although Energy performed well, many investors are privy to that of the automotive division’s performance, which is where some concern lies. Tesla had a weak quarter for deliveries, missing Wall Street estimates by a considerable margin.

There are two very likely reasons as to why this happened: the first is Tesla’s switchover to the new Model Y at its production facilities across the globe. Tesla said it lost “several weeks” of production due to the updating of manufacturing lines as it rolled out a new version of its all-electric crossover.

Secondly, Tesla could be facing some pressure from pushback against the brand, which is what many analysts will say. Despite the publicity of attacks on Tesla drivers and their vehicles, as well as the company’s showrooms, it would be safe to assume that we will have a better picture painted of what the issue is in Q2 after the company reports numbers in July.

New Tesla Model Y was a best-seller in China in March 2025

If Tesla is still struggling with lackluster delivery figures in Q2 after the Model Y is ramped and deliveries are more predictable and consistent, we could see where the argument for brand damage is legitimate. However, we are more prone to believe the Model Y, which accounts for most of Tesla’s sales, and its production ramp is likely the cause for what happened in Q1.

In what was a relatively bleak quarter, Tesla Energy still shines as the bright spot for the quarter.

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Energy

Tesla lands in Texas for latest Megapack production facility

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(Credit: Tesla)

Tesla has chosen the location of its latest manufacturing project, a facility that will churn out the Megapack, a large-scale energy storage system for solar energy projects. It has chosen Waller County, Texas, as the location of the new plant, according to a Commissioners Court meeting that occurred on Wednesday, March 5.

Around midday, members of the Waller County Commissioners Court approved a tax abatement agreement that will bring Tesla to its area, along with an estimated 1,500 jobs. The plant will be located at the Empire West Industrial Park in the Brookshire part of town.

Brookshire also plans to consider a tax abatement for Tesla at its meeting next Thursday.

The project will see a one million square-foot building make way for Tesla to build Megapack battery storage units, according to Covering Katy News, which first reported on the company’s intention to build a plant for its energy product.

CEO Elon Musk confirmed on the company’s Q4 2024 Earnings Call in late January that it had officially started building its third Megapack plant, but did not disclose any location:

“So, we have our second factory, which is in Shanghai, that’s starting operation, and we’re building a third factory. So, we’re trying to ramp output of the stationary battery storage as quickly as possible.”

Tesla plans third Megafactory after breaking energy records in 2024

The Megapack has been a high-demand item as more energy storage projects have started developing. Across the globe, regions are looking for ways to avert the loss of power in the event of a natural disaster or simple power outage.

This is where Megapack comes in, as it stores energy and keeps the lights on when the main grid is unable to provide electricity.

Vince Yokom of the Waller County Economic Development Partnership, commented on Tesla’s planned Megapack facility:

“I want to thank Tesla for investing in Waller County and Brookshire. This will be a state-of-the-art manufacturing facility for their Megapack product. It is a powerful battery unit that provides energy storage and support to help stabilize the grid and prevent outages.”

Tesla has had a lease on the building where it will manufacture the Megapacks since October 2021. However, it was occupied by a third-party logistics company that handled the company’s car parts.

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