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SpaceX prepares to break ground on Starship launch facilities at Pad 39A

SpaceX has plans to modify Pad 39A to simultaneously support launches of Starship/Super Heavy and Falcon 9/Heavy. (SpaceX)

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As of September 14th, SpaceX is nearly ready to break ground on what will likely be the first orbital-class Starship and Super Heavy launch pad, coming in the form of an addition to the company’s NASA-leased LC-39A pad at Kennedy Space Center.

Based on environmental assessment documents published in August 2019, the modifications SpaceX plans to make to Pad 39A are surprisingly minor and could arguably take just a handful of months from start to finish. Once complete, SpaceX will possess dedicated Starship launch facilities in both Florida and Texas, although there is a strong chance that Pad 39A will be ready to support orbital launch attempts well before SpaceX’s Boca Chica launch site is certified.

Per NASASpaceflight.com’s Kennedy Space Center (KSC) sources, the new activity and equipment at Pad 39A was confirmed to be the start of Starship-related modifications. However, the basic location of the new activity supports the theory that the work is Starship-related irrespective of any sourced confirmation.

Maps published in an August 2019 Draft Environmental Assessment (EA) show that SpaceX is currently staging construction materials and equipment in the same quadrant that a majority of Starship’s Pad 39A ground systems will eventually be located. According to the draft EA, SpaceX will likely continue to use its existing 39A hangar, additionally supported by a comment from CEO Elon Musk indicating that Starship and Super Heavy will be more or less structurally stable in horizontal positions. The 39A hangar is large enough to house Starships and Super Heavy boosters, although their presence would almost certainly impact Falcon 9/Heavy operations

Still, Starship and Super Heavy will be vertically integrated into a single ‘stack’ prior to launch. According to SpaceX, a large, mobile crane will be used temporarily and will eventually be replaced with a permanent, fixed-structure crane at some point in the future. Aside from a propellant farm and associated plumbing for Starship’s liquid methane fuel supply, the EA shows plans for new water percolation and retention ponds, as well as a new landing zone located just a few hundred feet away from the planned launch mount.

LZ-1 and LZ-2, circa February 2018. (SpaceX)

Until the FAA performs an environmental assessment of rocket landings at Pad 39A, SpaceX will land Starships at its established LZ-1/2 landing zones, while Super Heavy will be exclusively recovered via drone ship until SpaceX has permission to literally perform return to launch site (RTLS) landings.

As with most SpaceX projects, Pad 39A’s Starship-related development is effectively structured in phases. The first phase focuses primarily on suborbital Starship flight tests and will require a relatively spartan launch mount/stand and water-cooled thrust diverter. SpaceX is in the middle of preparing to build the concrete foundation that said Starship launch mount and deluge system will be installed on. Once SpaceX is ready for orbital Starship launch attempts (and thus Super Heavy booster involvement), the company will either stretch the existing launch mount a dozen or so meters taller or build a new structure tall enough to prevent Super Heavy from destroying the concrete foundation.

That latter task will be quite the challenge, given that a full-up Super Heavy booster at full thrust could produce almost twice as much thrust as NASA’s Saturn V rocket, the massive launch vehicle Pad 39A was originally built to support. According to Elon Musk, Starship’s first orbital launch attempt(s) could begin as early as November or December 2019, although sometime in Q1 or Q2 2020 is a far safer bet. Either way, it’s possible that SpaceX will transport Starship Mk2 to Pad 39A as early as this month (September 2019) and the first launch of a Starship prototype (likely Mk1) is scheduled as early as October 13th. Starship Mk2 could be ready for its own flight debut soon after.

Stay tuned as SpaceX continues to fire on all cylinders in pursuit of its fully-reusable, next-generation launch vehicle.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla VP explains latest updates in trade secret theft case

Tesla reportedly caught Matthews copying the tech into machines that were sold to competitors, claiming they lied about doing so for three years, and continued to ship it. That is when Tesla chose to sue Matthews in July 2024 in Federal court, demanding over $1 billion in damages due to trade secret theft.

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tesla 4680
Credit: Tesla Inc.

Tesla Vice President Bonne Eggleston explained the latest updates in a trade secret theft case the company has against a former manufacturing equipment supplier, Matthews International.

Back in 2024, Tesla had filed a lawsuit against Matthews International, alleging that the firm stole trade secrets about battery manufacturing and shared those details with some of Tesla’s competitors.

Early last year, a U.S. District Court Judge denied Tesla’s request to block Matthews International from selling its dry battery electrode (DBE) technology across the world. The judge, Edward Davila, said that the patent for the tech was due to Matthews’ “extensive research and development.”

Tesla is suing a former supplier for trade secret theft

The two companies’ relationship began back in 2019, as Tesla hired Matthews to help build the equipment for its 4680 battery cell. Tesla shared confidential software, designs, and know-how under strict secrecy rules.

Fast forward a few years, and Tesla reportedly caught Matthews copying the tech into machines that were sold to competitors, claiming they lied about doing so for three years, and continued to ship it. That is when Tesla chose to sue Matthews in July 2024 in Federal court, demanding over $1 billion in damages due to trade secret theft.

Now, the latest twist, as this month, a Judge issued a permanent injunction—a court order banning Matthews from using certain stolen Tesla parts or designs in their machines. Matthews is also officially “liable” for damages. The exact amount would still to be calculated later.

Bonne Eggleston, a VP for Tesla, said on X today that Matthews is a supplier who “exploited customer IP through theft or deception,” and has no place in Tesla’s ecosystem:

Tesla calls this a big win and warns other companies: “Buyer beware—don’t buy from thieves.”

Matthews hit back with a press release claiming victory. They say an arbitrator ruled they can keep selling their own DBE equipment to anyone and rejected Tesla’s request for a total sales ban. They call Tesla’s claims “nonsense” and insist their 20-year-old tech is independent. Both sides are spinning the same narrow ruling: Matthews can sell their version, but they’re blocked from using Tesla’s specific secrets.

What are Tesla’s Current Legal Options

The case isn’t over—it’s moving to the damages phase. Tesla can:

  • Push forward in court or arbitration to calculate and collect huge financial penalties (potentially $1 billion+ if willful theft is proven).
  • Enforce the permanent injunction with contempt charges, fines, or even jail time if Matthews violates it.
  • Challenge Matthews’ new patents that allegedly copy Tesla’s work, asking courts to invalidate them or add Tesla as co-inventor.
  • Seek extra damages, lawyer fees, and possibly punitive awards under the federal Defend Trade Secrets Act and California law.

Tesla could also refer evidence to federal prosecutors for possible criminal trade-secret charges (rare but serious). Settlement is always possible, but Tesla’s fiery public response suggests they want full accountability.

This isn’t just corporate drama. It shows why trade secrets matter even when Tesla open-sources some patents, confidential know-how shared in trust must stay protected. For the EV industry, it’s a reminder: steal from your biggest customer, and you risk losing everything.

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Tesla Cybercab includes this small but significant feature

The Cybercab is Tesla’s big plan to introduce fully autonomous ride-sharing in a seamless fashion. In fact, the Full Self-Driving suite was geared toward alleviating the need to manually drive vehicles.

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Credit: Tesla

Tesla Cybercab manufacturing is strikingly close, as the company is still aiming for an April start date. But small and significant features are still being identified for the first time as production units appear all over the country for testing and for regulatory events, like one yesterday in Washington, D.C.

The Cybercab is Tesla’s big plan to introduce fully autonomous ride-sharing in a seamless fashion. In fact, the Full Self-Driving suite was geared toward alleviating the need to manually drive vehicles.

This was for everyone, including the disabled, who are widely reliant on ride-sharing platforms, family members, and medical shuttles for transportation of any kind. Cybercab aims to change that, and Tesla evidently put a focus on those riders while developing the vehicle, evident in a small but significant feature revealed during its appearance in the Nation’s Capital.

Tesla Cybercab display highlights interior wizardry in the small two-seater

Tesla has implemented Braille within the Cybercab to make it easier for blind passengers to utilize the vehicle. On both the ‘Stop/Hazard Lights’ button and the Door Releases, Tesla has placed Braille so that blind passengers can navigate their way through the vehicle:

This is a great addition to the Cybercab, especially as Full Self-Driving has been partially pointed at as a solution for those with disabilities that would keep them from driving themselves from place to place.

It truly is a great addition and just another way that Tesla is showing they are making this massive product inclusive for everyone out there, including those who have not been able to drive due to not having vision.

The Cybercab is set to enter mass production sometime in April, and it will be responsible for launching Tesla’s massive plans for an autonomous ride-sharing program.

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Elon Musk

Tesla and xAI team up on massive new project

It is the latest move by a Musk company to automate, streamline, and reduce the manual, monotonous, and tedious work currently performed by humans through AI and robotics development. Digital Optimus will be capable of processing and actioning the past five seconds of a real-time computer screen video and keyboard and mouse actions.

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Credit: Grok

Elon Musk teased a massive new project, to be developed jointly by Tesla and xAI, called “Digital Optimus” or “Macrohard,” the first development under Tesla’s investment agreement with xAI.

Musk announced on X that Digital Optimus will “be capable of emulating the function of entire companies.”

It is the latest move by a Musk company to automate, streamline, and reduce the manual, monotonous, and tedious work currently performed by humans through AI and robotics development. Digital Optimus will be capable of processing and actioning the past five seconds of a real-time computer screen video and keyboard and mouse actions.

Essentially, it will be an AI version of a desk worker in many capacities, including accounting, HR tasks, and others.

Musk said:

“Grok is the master conductor/navigator with deep understanding of the world to direct digital Optimus, which is processing and actioning the past 5 secs of real-time computer screen video and keyboard/mouse actions. Grok is like a much more advanced and sophisticated version of turn-by-turn navigation software. You can think of it as Digital Optimus AI being System 1 (instinctive part of the mind) and Grok being System 2. (thinking part of the mind).”

Its key applications would be used for enterprise automation, simulating entire companies, high-volume repetitive tasks, and potentially, future hybrid use with the Optimus robot, which would handle physical tasks, while Digital Optimus would handle the clerical work.

Tesla announces massive investment into xAI

The creation of a digital AI suite like Digital Optimus would help companies save time and money, as well as become more efficient in their operations through massive scalability. However, there will undoubtedly be concerns from people who are skeptical of a fully-integrated AI workhorse like this one.

From an energy consumption perspective and just a general concern for the human workforce, these types of AI projects are polarizing in nature.

However, Digital Optimus would be a great digital counterpart to Tesla’s physical Optimus robot, as it would be a hyper-efficient addition to any company that is looking for more production for less cost.

Musk maintains that there is no other company on Earth that will be able to do this.

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