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SpaceX’s busiest month of launches ever is just around the corner

SpaceX wants to perform three-dozen Falcon 9 launches in 2020 and the company fittingly plans to kick off the new year with its busiest month yet. (Richard Angle)

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With the turn of the new year, SpaceX has just entered what could become the busiest few weeks of Falcon 9 launches in the company’s history, breaking previous records for the most launches it has performed in a single month.

As of now, SpaceX is already scheduled to perform the first orbital and suborbital launches of 2020 – a definite sign of things to come if the company’s plans hold firm over the next 12 months. First up is Starlink-2, SpaceX’s third 60-satellite launch and second launch of upgraded Starlink v1.0 spacecraft, scheduled to launch no earlier than January 6th after a recent three-day delay.

Perhaps less than five days after that orbital launch attempt, SpaceX and NASA have scheduled Crew Dragon’s In-Flight Abort (IFA) test around 8 am ET (13:00 UTC), January 11th – set to be the spacecraft’s second launch on Falcon 9. Even then, that’s just the first half of SpaceX’s planned January 2020 launch manifest, potentially paving the way for a new internal record if schedules don’t slip.

In the nine and a half years Falcon 9 has been operational, SpaceX has averaged a bit less than 1.5 launches per month. However, the company only truly came into its own as a launch provider in 2017 and has since launched an impressive 52 orbital launches, meaning that almost 69% of the Falcon family’s launches have been completed in less than 36 months – a period representing just 30% of its operational life.

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In those last three exceptionally busy years, averaging more than 17 launches annually, SpaceX has had only three instances where it launched three Falcon 9s in the same month – June 2017, October 2017, and December 2018.

SpaceX's three surviving thrice-flown Block 5 boosters - B1048, B1049, and B1046 - are pictured here in various stages of recovery. (Teslarati, Pauline Acalin)
Pictured in the center, Falcon 9 booster B1049 is scheduled to launch Starlink-2 as its fourth orbital-class mission in 16 months. (Teslarati – Pauline Acalin)

On top of Starlink-2 and Crew Dragon’s IFA test, SpaceX has two additional 60-satellite Starlink v1.0 launches scheduled this month – Starlink-3 in mid-January and Starlink-4 near the end of the month. Especially in light of Starlink-2’s delays from December 30th to January 3rd and finally January 6th, it will be a challenge for Starlink-4 to remain in January, but there is definitely a chance.

While Crew Dragon’s In-Flight Abort test is suborbital, SpaceX would still set a record for the number of Falcon (9) launches performed in a single month if it can launch all four aforementioned missions in January 2020. In fact, given that Starlink-2 is now scheduled to launch no earlier than January 6th, SpaceX will actually need to launch a rocket every ~6 days to complete its tentative manifest – an impressive feat that would translate to more than 60 launches annually if extended throughout 2020.

An overview of LC-40 during SpaceX’s December 2018 CRS-16 Falcon 9 launch. (SpaceX)
An aerial overview of SpaceX’s KSC LC-39A pad as of February 2019. (USAF – Hope Geiger)

Although nearly impossible if SpaceX is only able to rely on its Cape Canaveral Air Force Station (CCAFS) LC-40 pad for commercial launches, such a cadence might actually be well within reach if SpaceX can supplement LC-40 with a monthly or bimonthly launch from its Kennedy Space Center LC-39A pad. Primarily meant to support Crew Dragon, Cargo Dragon 2, and Falcon Heavy launches, Pad 39A nevertheless can and did host numerous Falcon 9 satellite launches in 2017, and some recent FCC filings indicate that SpaceX is considering additional commercial launches from 39A in 2020.

In fact, including Crew Dragon’s IFA and a Falcon Heavy launch for the USAF scheduled in late-2020, Pad 39A is already scheduled to support as many as five launches for NASA and the Air Force. If, say, SpaceX schedules and additional five commercial Falcon 9 missions from Pad 39A in 2020, LC-40 can get away with one Falcon 9 launch every two weeks – already well within reach as long as the rockets and payloads are ready.

SpaceX currently has plans to launch as many as 36-38 separate orbital missions in 2020, a number that perfectly aligns with the possibility of a few commercial missions launching from Pad 39A this year. In short, SpaceX is on track to potentially kick off 2020 with its busiest month of rocket launches ever – a perfect sign of the company’s equally ambitious plans for the rest of the year.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla just told us twice that Model Y L is coming to the U.S.

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Credit: Tesla

Tesla just told us twice that the Model Y L is coming to the U.S., and two social media posts definitely just tipped the company’s hand, as if they wanted it to be any other way.

The two social media posts basically confirm that the slightly longer version of the Model Y will be heading to the United States soon, and many have speculated that the company could launch the vehicle as soon as this weekend.

The first post was directly from Tesla, and it showed an incredibly long Dachshund, with words above that said, “Looking forward to the long weekend.”

Anyone who knows Tesla knows the company loves to troll its fans and have fun, and this is a perfect example of that. While not a direct acknowledgement, Tesla is very involved on social media, especially CEO Elon Musk’s platform X, and the company is well aware of what is being discussed within the community.

With recent sightings of Model Y L test mules in California, peeks of the vehicle at Giga Texas, and a large call for the car to come to the U.S., Tesla is simply stoking conversation with this.

However, the company also made another move that was recognized on social media. Tesla has a large gallery that includes photos of its products so media and others can use them. This gallery applies to the U.S. market specifically, unless otherwise specified.

Tesla uploaded a Model Y L to the Gallery last night:

This seems to be another indication that the Model Y L is coming to the United States.

Musk said last year that the Model Y L could make its way to the United States late this year, but it was not something that was set in stone by Tesla. The company definitely needs to establish something in the SUV market that is larger than the Model Y, and the Model Y L might be the answer.

Even still, there are consumers out there who would love Tesla to develop something even larger, like a competitor to the Tahoe or Expedition. Tesla has not really given much of an indication that it will go in that direction.

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Tesla is using vehicle microphones to improve build quality: here’s how

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Credit: Tesla

Tesla is using the vehicles’ internal microphones to improve build quality, Vice President of Engineering Lars Moravy revealed recently.

It’s no secret that Tesla is always finding ways to make its manufacturing operations more efficient, accurate, and valuable. Constantly trying to make its cars better, the company has never placed any restrictions on what it will do to improve everything from panel gaps to paint.

As Teslas have been driving autonomously on the property of the Gigafactory Texas plant for a while now, Moravy revealed to Herbert Ong in a new interview that cars rolling off production lines now autonomously navigate themselves through a bumps, squeaks, and rattles (BSR) portion of the line. This helps to identify any loose or improperly installed internal parts.

The cabin’s microphones, which are used for a variety of things in ownership, simultaneously monitor any noises inside the vehicle while it rolls through the BSR portion of the production line. Moravy actually revealed that Tesla is trying to build “Full Self-Hearing,” an AI system that will detect minor imperfections so they can be corrected before delivery.

It’s no secret that build quality is something that Tesla struggled with as it scaled to a fully massive production operation that manufactures over 1.6 million vehicles per year. However, in recent years, especially, there have not been as many complaints. Tesla has truly improved upon its build quality and paint quality over the past several years, especially in the U.S.

Tesla’s ‘megacasts’ are key to massive build quality improvements

While those improvements have been evident, there are still some complaints; no automaker is perfect with this. But this step will now ensure that every single car that rolls off the production lines at Gigafactory Texas will be void of any creaks, squeaks, or squeals when it leaves the factory.

This measure is one of the most unique we’ve seen in terms of a strategy to avoid build quality issues, but it is not exclusive to Tesla.

Ford uses acoustic analysis AI to find abnormalities in seat motors, climate control units, and other components. Suppliers and OEMs will also use microphone arrays or particle velocity sensors in end-of-line stations.

The full interview with Lars Moravy is available below:

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Investor's Corner

Tesla crushes Wall Street expectations, beats delivery estimates by over 15 percent

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Tesla (NASDAQ: TSLA) beat Wall Street expectations of 406,000 vehicles delivered in Q2 by reporting 480,126 deliveries for the three months ending in June.

Tesla reported it delivered 467,762  Model 3 and Model Y units, while 12,364 Model S, Model X, and Cybertrucks switched hands during the quarter. The Model S and Model X were officially sunset this past quarter and will no longer be part of the company’s Production & Delivery reports moving forward.

The quarter is a pleasant surprise and a good rebound from Q1, when Tesla slightly missed the Wall Street consensus of 365,645 cars by reporting 358,023 deliveries for the first three motnhs of the year.

Energy storage deployments also provided some strength in Tesla’s delivery report, hitting 13.5 GWh for Q2. This is a particular division of Tesla’s business that has been overwhelmingly robust over the past few years, truly being a strong point of the company’s overall model.

For the year, Tesla analysts still predict deliveries to trend in the 1.69 million unit region, a modest 3 to 5 percent increase from the 1.64 million cars the company delivered last year. Tesla will likely return to more sequential and noticeable year-over-year growth as the Cybercab project starts to ramp up considerably in the next few years.

Tesla has some other potential catalysts to spur vehicle deliveries, too. Not only is it expecting Cybercab to truly start making a change in the next few years, but other vehicles could be entering the company’s lineup.

Tesla sends production Cybercab with no steering wheel, pedals to on-road testing

The slightly longer Model Y L has been a highly speculated release candidate in the U.S. It has already done incredibly well in China, and U.S. buyers have been wanting slightly more interior space than the Model Y. Now that the Model X is gone, it is more needed than ever.

Q2 highlights a pretty stable automotive division within Tesla, and no true concerns arise from these figures, especially considering it managed to beat expectations convincingly.

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