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SpaceX dropped a Crew Dragon mockup to save a helicopter and its passengers

SpaceX suffered a test hardware-related anomaly during its most recent Crew Dragon parachute trial. (SpaceX)

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SpaceX says it encountered an issue that forced it to drop a Crew Dragon spacecraft mockup during parachute testing — not a failure of the vehicle or its parachutes, to be clear, but still a problem nonetheless.

This is now the second significant hurdle SpaceX’s Crew Dragon astronaut spacecraft has faced in the last few days, following the revelation that NASA will not permit the company to launch astronauts until it completes an investigation into an in-flight rocket engine failure during its March 18th Starlink launch. There is likely no technical corollary for the new Falcon 9 rockets that will launch NASA astronauts, but existing Commercial Crew Program (CCP) contract rules still require SpaceX’s internal investigation be completed before it can proceed. With lives on the line, caution – within reason – is unequivocally preferable to the alternative.

Thankfully, SpaceX’s parachute test article anomaly should have a much smaller impact on Crew Dragon’s astronaut launch debut schedule, but it’s unlikely to have zero impact.

“During a planned parachute drop test [on Tuesday], the test article suspended underneath the helicopter became unstable. Out of an abundance of caution and to keep the helicopter crew safe, the pilot pulled the emergency release. As the helicopter was not yet at target conditions, the test article was not armed, and as such, the parachute system did not initiate the parachute deployment sequence. While the test article was lost, this was not a failure of the parachute system and most importantly no one was injured. NASA and SpaceX are working together to determine the testing plan going forward in advance of Crew Dragon’s second demonstration mission.”

SpaceX — March 24th, 2020

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On March 24th, SpaceX says it was preparing for one of the last system-level Crew Dragon parachute tests planned before the spacecraft can be declared ready for human spaceflight. These final tests are reportedly focused on corner cases, referring to unusual but not impossible scenarios the spacecraft might encounter during operational astronaut landing attempts. Those likely include parachute deployment scenarios that are far more stressful than a nominal reentry, descent, and landing would allow.

Regardless, things did not go as planned during Tuesday’s test attempt. SpaceX primarily uses cargo planes, helicopters, and large balloons to carry its Crew Dragon test articles (not actual functional spacecraft) to the altitudes and speeds needed to achieve certain test conditions. On March 24th, SpaceX was using a helicopter – either a civilian Blackhawk or a much larger Skycrane.

SpaceX technicians often use an S-64 Skycrane helicopter to drop high-fidelity Crew Dragon parachute test articles. (SpaceX)

For unknown reasons, the helicopter carrying the Crew Dragon test article on March 24th began to experience “instability”, likely referring to some sort of resonance (wobble, sway, oscillation, etc). Out of an abundance of caution, the pilot – likely highly trained – decided the instability was becoming an unacceptable risk and chose to drop the cargo load (a Crew Dragon mockup). Unsurprisingly, the parachute test article was not ready to drop and plummeted to the Earth without any kind of parachute deployment, likely pancaking on the desert floor shortly thereafter.

Again, it needs to be noted – as SpaceX did above – that the loss of the Crew Dragon parachute test article was entirely unrelated to the performance of the spacecraft or the parachutes it was testing. The mockup destroyed in the incident is essentially just a boilerplate mass simulator shaped like a Crew Dragon capsule to achieve more aerodynamically accurate test results. As such, it’s far simpler and cheaper than an actual Dragon spacecraft and shouldn’t take long at all to replace if SpaceX doesn’t already have a second similar mockup ready to go.

Crew Dragon successfully returned from its first orbital mission and performed a perfect parachute deployment and splashdown sequence on March 8th, 2019. (NASA)

Thankfully, that means that the loss of the test article should have next to no serious impact on Crew Dragon’s inaugural astronaut launch schedule. Planned no earlier than (NET) mid-to-late May according to NASA’s latest official statement, SpaceX and the space agency still have at least a month and a half to work through a final parachute test campaign, complete an investigation into Starlink L6’s Falcon booster engine failure, and finish several trees worth of paperwork and reviews. Delays remain likely but they shouldn’t be more than a few weeks, barring any future surprises.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Elon Musk’s xAI celebrates nearly 3,000 headcount at Memphis site

The update came in a post from the xAI Memphis account on social media platform X.

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Credit: xAI Memphis

xAI has announced that it now employs nearly 3,000 people in Memphis, marking more than two years of local presence in the city amid the company’s supercomputing efforts. 

The update came in a post from the xAI Memphis account on social media platform X.

In a post on X, xAI’s Memphis branch stated it has been part of the community for over two years and now employs “almost 3,000 locally to help power Grok.” The post was accompanied by a photo of the xAI Memphis team posing for a rather fun selfie. 

“xAI is proud to be a member of the Memphis community for over two years. We now employ almost 3,000 locally to help power @Grok. From electricians to engineers, cooks to construction — we’re grateful for everyone on our team!” the xAI Memphis’ official X account wrote. 

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xAI’s Memphis facilities are home to Grok’s foundational supercomputing infrastructure, including Colossus, a large-scale AI training cluster designed to support the company’s advanced models. The site, located in South Memphis, was announced in 2024 as the home of one of the world’s largest AI compute facilities.

The first phase of Colossus was built out in record time, reaching its initial 100,000 GPU operational status in just 122 days. Industry experts such as Nvidia CEO Jensen Huang noted that this was significantly faster than the typical 2-to-4-year timeline for similar projects.

xAI chose Memphis for its supercomputing operations because of the city’s central location, skilled workforce, and existing industrial infrastructure, as per the company’s statements about its commitment to the region. The initiative aims to create hundreds of permanent jobs, partner with local businesses, and contribute to economic and educational efforts across the area.

Colossus is intended to support a full training pipeline for Grok and future models, with xAI planning to scale the site to millions of GPUs.

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Ford embraces Tesla-style gigacastings and Cybertruck’s 48V architecture

Ford Motor Company’s next-generation electric vehicles will adopt technologies that were first commercialized by the Tesla Cybertruck.

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Credit: Tesla

Ford Motor Company’s next-generation electric vehicles will adopt technologies that were first commercialized by the Tesla Cybertruck, such as the brutalist all-electric pickup’s 48-volt electrical architecture and its gigacastings. 

The shift is expected to start with a roughly $30,000 small electric pickup that is expected to be released in 2027, which is part of Ford’s $5 billion investment in its new Universal EV platform, as noted in a CNBC report.

Ford confirmed that its upcoming EV platform will move away from the traditional 12-volt system long used across the auto industry. Instead, it will implement a 48-volt electrical architecture that draws power directly from the vehicle’s high-voltage battery.

Tesla was the first automaker to bring a 48-volt system to U.S. consumers with the Cybertruck in 2023. The architecture reduces wiring bulk, lowers weight, and improves electrical efficiency. It also allows power to be stepped down to 12 volts through new electronic control units when needed.

Alan Clarke, Ford’s executive director of advanced EV development and a former Tesla engineer, called 48-volt systems “the future of automotive” due to their lower costs and smaller wiring requirements. Ford stated that the wiring harness in its new pickup will be more than 4,000 feet shorter and 22 pounds lighter than that of its first-generation electric SUV.

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Apart from the Cybertruck’s 48-volt architecture, Ford is also embracing Tesla-style gigacastings for its next-generation EVs. Ford stated that its upcoming electric vehicle will use just two major structural front and rear castings, compared with 146 comparable components in the current gas-powered Maverick.

Ford CEO Jim Farley has described the effort as a “bet” and a “Model T moment” for the company, arguing that system-level innovation is necessary to lower costs and compete globally. “At Ford, we took on the challenge many others have stopped doing. We’re taking the fight to our competition, including the Chinese,” Farley previously stated.

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Tesla meets Giga New York’s Buffalo job target amid political pressures

Giga New York reported more than 3,460 statewide jobs at the end of 2025, meeting the benchmark tied to its dollar-a-year lease.

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Credit: Tesla

Tesla has surpassed its job commitments at Giga New York in Buffalo, easing pressure from lawmakers who threatened the company with fines, subsidy clawbacks, and dealership license revocations last year. 

The company reported more than 3,460 statewide jobs at the end of 2025, meeting the benchmark tied to its dollar-a-year lease at the state-built facility.

As per an employment report reviewed by local media, Tesla employed 2,399 full-time workers at Gigafactory New York and 1,060 additional employees across the state at the end of 2025. Part-time roles pushed the total headcount of Tesla’s New York staff above the 3,460-job target.

The gains stemmed in part from a new Long Island service center, a Buffalo warehouse, and additional showrooms in White Plains and Staten Island. Tesla also said it has invested $350 million in supercomputing infrastructure at the site and has begun manufacturing solar panels.

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Empire State Development CEO Hope Knight said the agency was “very happy” with Giga New York’s progress, as noted in a WXXI report. The current lease runs through 2029, and negotiations over updated terms have included potential adjustments to job requirements and future rent payments.

Some lawmakers remain skeptical, however. Assemblymember Pat Burke questioned whether the reported job figures have been fully verified. State Sen. Patricia Fahy has also continued to sponsor legislation that would revoke Tesla’s company-owned dealership licenses in New York. John Kaehny of Reinvent Albany has argued that the project has not delivered the manufacturing impact originally promised as well.

Knight, for her part, maintained that Empire State Development has been making the best of a difficult situation. 

“(Empire State Development) has tried to make the best of a very difficult situation. There hasn’t been another use that has come forward that would replace this one, and so to the extent that we’re in this place, the fact that 2,000 families at (Giga New York) are being supported through the activity of this employer. It’s the best that we can have happen,” the CEO noted. 

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