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SpaceX’s Crew Dragon parachutes are almost ready for NASA astronauts

A quartet of upgraded parachutes safely land a Crew Dragon mass simulator, said by SpaceX to be their seventh consecutively successful test. (SpaceX)

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SpaceX says Crew Dragon’s upgraded “Mk3” parachutes are almost ready to safely return astronauts to Earth and need to pass just a few more consecutive tests before NASA will have the data it needs to qualify them.

Although SpaceX originally hoped to pursue a program of propulsive landing for Crew Dragon and Cargo Dragon space capsules, that effort was canceled to avoid the major cost increases and delays NASA’s qualification certification requirements would have triggered. Already designed with parachutes as a backup, SpaceX quickly pivoted and redesigned those parachutes as the primary (if not sole) method of gently landing astronauts back on Earth.

That decision was likely made in late 2016 or early 2017 and CEO Elon Musk announced the program’s cancellation – as well as plans for “Red Dragon” Mars landings – in July 2017. For the next 18 months, SpaceX worked with suppliers and NASA to design and test a parachute system up to the space agency’s extremely rigid standards. Coincidentally, Cargo Dragon suffered a significant (but survivable) parachute failure the same year when one of its three main chutes failed to deploy before splashdown. Additionally, Crew Dragon’s first “Mk1” parachutes suffered their own failures during testing.

A Mk2 variant was designed and built to account for Mk1’s issues, but it too suffered failures during field tests, particularly struggling to make it through tests simulating the failure of one Dragon’s main parachutes. As a result, NASA further required SpaceX to add a fourth parachute, requiring a whole new round of tests and experimentation due to the significantly different dynamics it introduced. Mk2 testing continued into 2019 but SpaceX quickly switched gears and worked with its supplier to design an even more upgraded “Mk3” parachute, building off of a cutting-edge program to model parachute deployment more accurately than ever before.

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Over the course of 2019, SpaceX began to extensively test Mk3 parachutes with a variety of drop tests. Unfortunately, even Mk3 suffered a failure or two at first, leading SpaceX and its supplier to refine the design even further.

“[In October and November,] SpaceX says it successfully completed thirteen consecutive tests of Crew Dragon’s new Mk3 parachutes in less than two weeks. That essentially blew [NASA administrator Jim] Bridenstine’s expectations out of the water, as SpaceX surpassed his predicted 10 tests and did so barely three weeks into the tentative 12-week window he set. SpaceX now has plenty of time to either continue testing Crew Dragon’s parachutes or refocus its efforts on other equally important qualification challenges.

Prior to those thirteen consecutive successes, SpaceX suffered two failures during single-parachute Mk3 testing. The first two development tests of the Mk 3 design used loads much higher than the parachutes would ever see in operation in an effort to better understand overall design margins and system performance. After a period of rapid iteration with parachute provider Airborne Systems, the faults responsible for those two stress-test failures were resolved and subsequent drop tests confirmed that Mk3’s suspension lines – the numerous lines connecting the parachute to Crew Dragon – are far stronger than those on Mk2.”


Teslarati — November 3rd, 2019

In the latest chapter of the Crew Dragon parachute saga, on December 4th, SpaceX tweeted that the spacecraft’s upgraded Mk3 chutes recently completed their seventh successful “system test”. On November 3rd, CEO Elon Musk tweeted that one such multi-chute test had already been completed but said SpaceX wanted to successfully complete ten such consecutive tests before it would feel fully confident in the upgraded parachutes.

Just four cool parachutes, hanging out. (SpaceX)

If the seven tests SpaceX is now describing are part of the same planned series that kicked off in early November, then those seven were likely consecutive successes and leave just three more tests (give or take) to go. Additional testing may well be required by SpaceX, NASA, or both parties, but if Mk3 continues to perform as well as it has over the last two months, Crew Dragon’s recovery systems ought to be well on their way to NASA certification. Once NASA gives the go-ahead on Crew Dragon’s parachutes (and every other facet of the spacecraft), SpaceX can proceed with its Demo-2 mission, set to be SpaceX’s inaugural astronaut launch and likely to mark the first time the US has launched its own astronauts in nearly nine years.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla brings Model Y L ‘Launch Series’ to the U.S. at $61,990

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Tesla has officially launched the Model Y L in the United States and Puerto Rico for $61,990. It is the longer-wheelbase version of the Model Y, and has been available in China since last year.

Tesla brings the Model Y L to the U.S. just months after it phased out the only pure SUV in its lineup, the Model X. It is slightly longer than the Model Y configurations that are already available in the U.S., and features a three-row, six-seat setup with Captain’s Chairs being among the many features that make this a truly fantastic offering.

The Model Y L is priced competitively at $61,990, and features 325 miles of range and a 0-60 MPH in just 4.4 seconds.

Tesla also added a handful of new features that are not available in even the Premium Model Y. Here’s a full list of its features:

  • Heated/Ventilated Front Seats with Powered Thigh Cushion
  • Heated/Ventilated Captain’s Seats in Second Row with Powered Armrests & One-Touch Fold
  • Heated Third-Row Seats with Power Recline, One-Touch Fold & Child Seat Anchors
  • Improved Airflow, Increased Efficiency, More Range
  • 89 cubic feet of trunk space
  • Upgraded Acoustic Glass and Suspension to Minimize Road Noise
  • Adaptive Damping for a Smooth, Stable Ride
  • Staggered Tires for Enhanced Grip
  • Larger Tailgate for Better Rear Visibility and Bigger Windows Overall
  • 16″ First Row and 8″ Second Row Touchscreens
  • 19-Speaker Immersive Tesla Audio
  • 50W Wireless Charging Pads with Active Cooling and Charging Ports for All Other Seats
  • FSD Supervised and Integrated Grok AI

Tesla is also delivering these first units as a “Launch Series,” which comes with additional features, such as:

  • Door Trim Puddle Lights
  • Suede Dashboard Wing
  • Exterior and Interior Badging
  • Floor Mats
  • Sill Plates

The launch of the Model Y L in the U.S. marks a huge offering from Tesla to U.S. consumers. People have been calling for Tesla to bring a larger car to the U.S., and it needed it more than ever now that the Model X is gone.

It is a huge accomplishment for Tesla to get the Model Y L to the U.S., and after reporting strong deliveries today, it will be interesting to see how this car impacts future quarterly delivery reports.

Deliveries for the Model Y L “Launch Series” are slated for September or October of this year.

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Tesla just told us twice that Model Y L is coming to the U.S.

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Credit: Tesla

Tesla just told us twice that the Model Y L is coming to the U.S., and two social media posts definitely just tipped the company’s hand, as if they wanted it to be any other way.

The two social media posts basically confirm that the slightly longer version of the Model Y will be heading to the United States soon, and many have speculated that the company could launch the vehicle as soon as this weekend.

The first post was directly from Tesla, and it showed an incredibly long Dachshund, with words above that said, “Looking forward to the long weekend.”

Anyone who knows Tesla knows the company loves to troll its fans and have fun, and this is a perfect example of that. While not a direct acknowledgement, Tesla is very involved on social media, especially CEO Elon Musk’s platform X, and the company is well aware of what is being discussed within the community.

With recent sightings of Model Y L test mules in California, peeks of the vehicle at Giga Texas, and a large call for the car to come to the U.S., Tesla is simply stoking conversation with this.

However, the company also made another move that was recognized on social media. Tesla has a large gallery that includes photos of its products so media and others can use them. This gallery applies to the U.S. market specifically, unless otherwise specified.

Tesla uploaded a Model Y L to the Gallery last night:

This seems to be another indication that the Model Y L is coming to the United States.

Musk said last year that the Model Y L could make its way to the United States late this year, but it was not something that was set in stone by Tesla. The company definitely needs to establish something in the SUV market that is larger than the Model Y, and the Model Y L might be the answer.

Even still, there are consumers out there who would love Tesla to develop something even larger, like a competitor to the Tahoe or Expedition. Tesla has not really given much of an indication that it will go in that direction.

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Tesla is using vehicle microphones to improve build quality: here’s how

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Credit: Tesla

Tesla is using the vehicles’ internal microphones to improve build quality, Vice President of Engineering Lars Moravy revealed recently.

It’s no secret that Tesla is always finding ways to make its manufacturing operations more efficient, accurate, and valuable. Constantly trying to make its cars better, the company has never placed any restrictions on what it will do to improve everything from panel gaps to paint.

As Teslas have been driving autonomously on the property of the Gigafactory Texas plant for a while now, Moravy revealed to Herbert Ong in a new interview that cars rolling off production lines now autonomously navigate themselves through a bumps, squeaks, and rattles (BSR) portion of the line. This helps to identify any loose or improperly installed internal parts.

The cabin’s microphones, which are used for a variety of things in ownership, simultaneously monitor any noises inside the vehicle while it rolls through the BSR portion of the production line. Moravy actually revealed that Tesla is trying to build “Full Self-Hearing,” an AI system that will detect minor imperfections so they can be corrected before delivery.

It’s no secret that build quality is something that Tesla struggled with as it scaled to a fully massive production operation that manufactures over 1.6 million vehicles per year. However, in recent years, especially, there have not been as many complaints. Tesla has truly improved upon its build quality and paint quality over the past several years, especially in the U.S.

Tesla’s ‘megacasts’ are key to massive build quality improvements

While those improvements have been evident, there are still some complaints; no automaker is perfect with this. But this step will now ensure that every single car that rolls off the production lines at Gigafactory Texas will be void of any creaks, squeaks, or squeals when it leaves the factory.

This measure is one of the most unique we’ve seen in terms of a strategy to avoid build quality issues, but it is not exclusive to Tesla.

Ford uses acoustic analysis AI to find abnormalities in seat motors, climate control units, and other components. Suppliers and OEMs will also use microphone arrays or particle velocity sensors in end-of-line stations.

The full interview with Lars Moravy is available below:

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