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SpaceX's Elon Musk reveals next Starship's Raptor engines, explains latest failure

On April 5th, Musk posted the first photos of three flight-ready Raptors, staged in Boca Chica and awaiting the first Starship that passes its acceptance tests. Work on the next vehicle is well underway. (Elon Musk)

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SpaceX CEO Elon Musk took to Twitter to better explain what happened when the latest full-scale Starship prototype failed during one of its first tests, while later revealing the rocket engines set to power a future prototype’s first flight.

On April 3rd, SpaceX initiated the third full-scale Starship prototype’s first cryogenic (ultra-cold) pressure test by loading the ~30m (100 ft) tall rocket’s upper propellant tank with what was likely 400+ metric tons (~900,000 lb) of liquid nitrogen. For several hours, liquid nitrogen – a chemically-neutral propellant simulant – was loaded and offloaded several times. Finally, around 2:07 am local (07:07 UTC), the liquid oxygen tank below the methane tank abruptly crumpled, reminiscent of a plastic bottle with the air partially sucked out of it. After several long seconds of gradual crumpling, gravity did what gravity does and pulled the heavy upper tank to the ground, shredding the rest of the rocket’s thin steel skin.

Both unfortunate and a positive development, Musk has recently confirmed Teslarati’s earlier speculation that based on videos of the anomaly, a bad test design and operator error(s) – rather than a technical fault of the rocket itself – could have been the cause of Starship SN3’s failure. In other words, barring future operator error-related failures, Starship SN3’s second cryogenic test went quite well and should mean no delays to Starship SN4’s ongoing assembly.

Particularly in light of Elon Musk’s statement that operator error and a bad test design caused Starship SN3’s failure, the ship’s April 3rd performance was quite impressive. That SN3 remained vertical for several seconds after its aft tank crumpled and likely lost pressure – despite carrying a load equivalent to a fully-loaded Boeing 747 passenger jet – suggests that the vehicle’s structure is extremely robust.

In his explanation, Musk revealed that the rocket failed because the lower (liquid oxygen) tank had not been pressurized enough to withstand the stress of a methane tank fully loaded with liquid nitrogen. Musk’s description almost makes it sound like one or several people failed to account for the fact that liquid nitrogen is nearly 25% heavier than the cryogenic methane it was simulating.

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Thankfully, while a prototype likely worth several million dollars and at least a month of work was lost, that means that SpaceX should be able to move on to SN4 with confidence – at least as long as it can rectify whatever allowed those operator mistakes to occur.

In the same Twitter session, Musk – presumably burning the late-night oil at SpaceX’s Boca Chica, Texas Starship factory – also posted a photo showing three operational Raptors in the same frame, a definite first for the cutting-edge rocket engine. Had Starship SN3 survived its cryogenic proof tests last week, SpaceX’s plan was to install and static fire either one or three Raptor engines. A successful static fire campaign would have then been followed soon after by a full-scale Starship’s inaugural flight test, potentially seeing the ship fly as high as Starhopper’s final August 2019 hop.

Now, while Musk says SpaceX may still “reuse much of [SN3’s] thrust section,” the company’s Starship test plan will now rely on SN4 – the next full-scale prototype. It’s far more likely that SN4 will reuse almost no structural aspects of SN3, but even that might cause just a few weeks of delays. Based on a particular assembly step completed on April 4th, Starship SN4 is only four weeks away from the launch pad under the assumption of zero improvements to the speed of production, assembly, and outfitting. Knowing SpaceX, SN4 could be fully stacked and outfitted even sooner.

For now, it looks like we’ll thus have to wait at least a few more weeks to see Starship attempt another cryogenic proof test and – potentially – breathe its first fire with one or several Raptor engines.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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SpaceX issues statement on Starship V3 Booster 18 anomaly

The incident unfolded during gas-system pressure testing at the company’s Massey facility in Starbase, Texas. 

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Credit: SpaceX/X

SpaceX has issued an initial statement about Starship Booster 18’s anomaly early Friday. The incident unfolded during gas-system pressure testing at the company’s Massey facility in Starbase, Texas. 

SpaceX’s initial comment

As per SpaceX in a post on its official account on social media platform X, Booster 18 was undergoing gas system pressure tests when the anomaly happened. Despite the nature of the incident, the company emphasized that no propellant was loaded, no engines were installed, and personnel were kept at a safe distance from the booster, resulting in zero injuries.

“Booster 18 suffered an anomaly during gas system pressure testing that we were conducting in advance of structural proof testing. No propellant was on the vehicle, and engines were not yet installed. The teams need time to investigate before we are confident of the cause. No one was injured as we maintain a safe distance for personnel during this type of testing. The site remains clear and we are working plans to safely reenter the site,” SpaceX wrote in its post on X. 

Incident and aftermath

Livestream footage from LabPadre showed Booster 18’s lower half crumpling around the liquid oxygen tank area at approximately 4:04 a.m. CT. Subsequent images posted by on-site observers revealed extensive deformation across the booster’s lower structure. Needless to say, spaceflight observers have noted that Booster 18 would likely be a complete loss due to its anomaly.

Booster 18 had rolled out only a day earlier and was one of the first vehicles in the Starship V3 program. The V3 series incorporates structural reinforcements and reliability upgrades intended to prepare Starship for rapid-reuse testing and eventual tower-catch operations. Elon Musk has been optimistic about Starship V3, previously noting on X that the spacecraft might be able to complete initial missions to Mars.

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Investor's Corner

Tesla analyst maintains $500 PT, says FSD drives better than humans now

The team also met with Tesla leaders for more than an hour to discuss autonomy, chip development, and upcoming deployment plans.

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Credit: Tesla

Tesla (NASDAQ:TSLA) received fresh support from Piper Sandler this week after analysts toured the Fremont Factory and tested the company’s latest Full Self-Driving software. The firm reaffirmed its $500 price target, stating that FSD V14 delivered a notably smooth robotaxi demonstration and may already perform at levels comparable to, if not better than, average human drivers. 

The team also met with Tesla leaders for more than an hour to discuss autonomy, chip development, and upcoming deployment plans.

Analysts highlight autonomy progress

During more than 75 minutes of focused discussions, analysts reportedly focused on FSD v14’s updates. Piper Sandler’s team pointed to meaningful strides in perception, object handling, and overall ride smoothness during the robotaxi demo.

The visit also included discussions on updates to Tesla’s in-house chip initiatives, its Optimus program, and the growth of the company’s battery storage business. Analysts noted that Tesla continues refining cost structures and capital expenditure expectations, which are key elements in future margin recovery, as noted in a Yahoo Finance report. 

Analyst Alexander Potter noted that “we think FSD is a truly impressive product that is (probably) already better at driving than the average American.” This conclusion was strengthened by what he described as a “flawless robotaxi ride to the hotel.”

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Street targets diverge on TSLA

While Piper Sandler stands by its $500 target, it is not the highest estimate on the Street. Wedbush, for one, has a $600 per share price target for TSLA stock.

Other institutions have also weighed in on TSLA stock as of late. HSBC reiterated a Reduce rating with a $131 target, citing a gap between earnings fundamentals and the company’s market value. By contrast, TD Cowen maintained a Buy rating and a $509 target, pointing to strong autonomous driving demonstrations in Austin and the pace of software-driven improvements. 

Stifel analysts also lifted their price target for Tesla to $508 per share over the company’s ongoing robotaxi and FSD programs. 

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SpaceX Starship Version 3 booster crumples in early testing

Photos of the incident’s aftermath suggest that Booster 18 will likely be retired.

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Credit: SpaceX/X

SpaceX’s new Starship first-stage booster, Booster 18, suffered major damage early Friday during its first round of testing in Starbase, Texas, just one day after rolling out of the factory. 

Based on videos of the incident, the lower section of the rocket booster appeared to crumple during a pressurization test. Photos of the incident’s aftermath suggest that Booster 18 will likely be retired. 

Booster test failure

SpaceX began structural and propellant-system verification tests on Booster 18 Thursday night at the Massey’s Test Site, only a few miles from Starbase’s production facilities, as noted in an Ars Technica report. At 4:04 a.m. CT on Friday, a livestream from LabPadre Space captured the booster’s lower half experiencing a sudden destructive event around its liquid oxygen tank section. Post-incident images, shared on X by @StarshipGazer, showed notable deformation in the booster’s lower structure.

Neither SpaceX nor Elon Musk had commented as of Friday morning, but the vehicle’s condition suggests it is likely a complete loss. This is quite unfortunate, as Booster 18 is already part of the Starship V3 program, which includes design fixes and upgrades intended to improve reliability. While SpaceX maintains a rather rapid Starship production line in Starbase, Booster 18 was generally expected to validate the improvements implemented in the V3 program.

Tight deadlines

SpaceX needs Starship boosters and upper stages to begin demonstrating rapid reuse, tower catches, and early operational Starlink missions over the next two years. More critically, NASA’s Artemis program depends on an on-orbit refueling test in the second half of 2026, a requirement for the vehicle’s expected crewed lunar landing around 2028.

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While SpaceX is known for diagnosing failures quickly and returning to testing at unmatched speed, losing the newest-generation booster at the very start of its campaign highlights the immense challenge involved in scaling Starship into a reliable, high-cadence launch system. SpaceX, however, is known for getting things done quickly, so it would not be a surprise if the company manages to figure out what happened to Booster 18 in the near future.

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